CN108745448B - A continuous de-bran processing equipment for agricultural grains - Google Patents
A continuous de-bran processing equipment for agricultural grains Download PDFInfo
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- CN108745448B CN108745448B CN201810497891.4A CN201810497891A CN108745448B CN 108745448 B CN108745448 B CN 108745448B CN 201810497891 A CN201810497891 A CN 201810497891A CN 108745448 B CN108745448 B CN 108745448B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B3/00—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming
- B02B3/04—Hulling; Husking; Decorticating; Polishing; Removing the awns; Degerming by means of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02B—PREPARING GRAIN FOR MILLING; REFINING GRANULAR FRUIT TO COMMERCIAL PRODUCTS BY WORKING THE SURFACE
- B02B7/00—Auxiliary devices
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Abstract
本发明公开了一种农业用谷物连续的去麸皮加工设备,包括脱皮机筒、安装在脱皮机筒内部的导料斗、与导料斗底端连接的旋转筒、设置在旋转筒侧壁上的麸皮筛除叶片以及安装在旋转筒内部的旋转轴,所述脱皮机筒上端中部开设有进料口,旋转筒转动架设在脱皮机筒内的上端板和下端板上,在旋转筒上部内壁上设有若干脱皮齿,旋转筒上部内部设有若干脱皮辊;在脱皮辊与旋转筒反方向旋转时将谷物麸皮去除,谷物下落至谷物收集腔并由谷物排出管排出,螺旋叶片减缓谷物和麸皮下落的速度,并与旋转筒内自下而上吹动的风形成对流,便于麸皮沿麸皮筛除叶片之间缝隙进入麸皮收集腔并由麸皮排出管排出,提高谷物麸皮去除及分离的效率和效果。
The invention discloses a continuous bran-removing processing equipment for agricultural grains. The bran screening blade and the rotating shaft installed inside the rotating drum, the upper end of the peeling drum is provided with a feeding port, the rotating drum is rotated and erected on the upper and lower end plates in the peeling drum, and the inner wall of the upper part of the rotating drum is There are several peeling teeth on the upper part, and several peeling rollers are arranged inside the upper part of the rotating drum; when the peeling roller and the rotating drum rotate in the opposite direction, the grain bran is removed, and the grain falls into the grain collection cavity and is discharged from the grain discharge pipe, and the spiral blade slows down the grain. and the falling speed of the bran, and form convection with the wind blowing from the bottom to the top in the rotating drum, so that the bran can enter the bran collection cavity along the gap between the bran screening blades and be discharged by the bran discharge pipe, so as to improve the grain quality. Efficiency and effectiveness of bran removal and separation.
Description
技术领域technical field
本发明涉及农作物加工技术领域,更具体地说,它涉及一种农业用谷物连续的去麸皮加工设备。The present invention relates to the technical field of crop processing, more particularly, to a continuous bran-removing processing equipment for agricultural grains.
背景技术Background technique
膳食纤维是维系人类身体健康、不能被其它物质所代替的一种营养素,是一种复杂的混合物的总称,人们将其称为继碳水化合物、脂肪、蛋白质、维生素、水、矿物质六大营养素之外的人体“第七营养素”。小麦麸、豆渣、玉米皮表面都含有脂质和木质素,如果直接粉碎,不但食用品质差,而且也达不到膳食纤维的效果。Dietary fiber is a nutrient that maintains human health and cannot be replaced by other substances. It is a general term for a complex mixture. People refer to it as the six major nutrients following carbohydrates, fats, proteins, vitamins, water and minerals. Other than the "seventh nutrient" of the human body. The surface of wheat bran, bean dregs, and corn husks all contain lipids and lignin. If they are directly crushed, they will not only have poor eating quality, but also fail to achieve the effect of dietary fiber.
例如,冬小麦是稍暖的地方种植的小麦品种,一般在9月中下旬至10月上旬播种,翌年5月底至6月中下旬成熟,我国以冬小麦为主。小麦在收获后将其加工呈麦仁时,需要将小麦颗粒外层的麦麸去除,仅保留小麦颗粒的高筋面粉部分,用于人们蒸煮稀饭等,口感更佳。但是,目前,针对谷物颗粒去除表层麦麸的操作通常由人工锤捣进行,效率低且麦麸及麦仁难以分离,因此,需要一种农业用谷物连续的去麸皮加工设备提高谷物麦麸的去除及分离效率。For example, winter wheat is a variety of wheat grown in warmer places. It is generally sown from mid to late September to early October, and matures from the end of May to mid to late June of the following year. my country is dominated by winter wheat. When wheat is processed into wheat kernels after harvesting, it is necessary to remove the wheat bran from the outer layer of the wheat granules, leaving only the high-gluten flour part of the wheat granules, which is used for people to cook porridge, etc., and the taste is better. However, at present, the operation of removing the surface layer of wheat bran from grain particles is usually carried out by manual hammering, which is inefficient and difficult to separate the wheat bran and the wheat kernel. Therefore, there is a need for a continuous grain bran removal processing equipment for agricultural use to improve the efficiency of grain wheat bran removal. removal and separation efficiency.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本发明的目的在于提供一种农业用谷物连续的去麸皮加工设备,以解决上述背景技术中提出的问题。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a continuous bran removal processing equipment for agricultural grains, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种农业用谷物连续的去麸皮加工设备,包括脱皮机筒、安装在脱皮机筒内部的导料斗、与导料斗底端连接的旋转筒、设置在旋转筒侧壁上的麸皮筛除叶片以及安装在旋转筒内部的旋转轴,所述脱皮机筒架设在机架上,脱皮机筒上端中部开设有进料口,进料口上方的脱皮机筒上安装有投料斗,旋转筒转动架设在脱皮机筒内的上端板和下端板上,在旋转筒上部内壁上设有若干脱皮齿,旋转筒上部内部设有若干脱皮辊,脱皮辊固定在旋转轴上,下端板下方的脱皮机筒内设为谷物收集腔,谷物收集腔内的旋转轴上焊接有拨料板,上端板和下端板之间的旋转筒外侧的脱皮机筒内设为麸皮收集腔,麸皮收集腔内安装有除尘网,除尘网外侧的脱皮机筒上连接吸气罩,吸气罩连接循环风管,循环风管上安装有风机,循环风管底端与谷物收集腔连通。A continuous dehulling processing equipment for agricultural grains, comprising a dehulling barrel, a guiding hopper installed inside the dehulling barrel, a rotating drum connected with the bottom end of the guiding hopper, and a bran screening device arranged on the side wall of the rotating drum The blade and the rotating shaft installed inside the rotating drum, the peeling drum is erected on the frame, the middle of the upper end of the peeling drum is provided with a feeding port, and a feeding hopper is installed on the peeling drum above the feeding port, and the rotating drum rotates It is erected on the upper end plate and the lower end plate in the peeling machine barrel. There are several peeling teeth on the inner wall of the upper part of the rotating drum. There are several peeling rollers inside the upper part of the rotating drum. The inside of the barrel is set as a grain collection cavity, the rotating shaft in the grain collection cavity is welded with a feeding plate, and the dehulling cylinder on the outside of the rotary drum between the upper end plate and the lower end plate is set as a bran collection cavity, and the bran collection cavity A dedusting net is installed, the peeling barrel outside the dedusting net is connected with a suction hood, the suction hood is connected with a circulating air duct, a fan is installed on the circulating air duct, and the bottom end of the circulating air duct is connected with the grain collection cavity.
进一步,在进料口下方的导料斗上表面设有若干导流筋,导料斗固定在旋转筒上端且与旋转筒相连。Further, a plurality of guide ribs are arranged on the upper surface of the guide hopper below the feeding port, and the guide hopper is fixed on the upper end of the rotating drum and is connected with the rotating drum.
进一步,所述上端板和下端板上设有供旋转筒转动的筒套。Further, the upper end plate and the lower end plate are provided with cylinder sleeves for the rotating cylinder to rotate.
进一步,在上端板和导料斗之间的旋转筒外壁上焊接有齿圈,齿圈与设置在脱皮机筒侧壁上的传动齿轮啮合连接,传动齿轮与脱皮机筒外侧的驱动齿轮啮合连接,驱动齿轮固定在第一电机的电机轴上,第一电机安装在脱皮机筒外壁上。Further, a ring gear is welded on the outer wall of the rotating cylinder between the upper end plate and the guide hopper, and the ring gear is meshed and connected with the transmission gear arranged on the side wall of the peeling cylinder, and the transmission gear is meshed with the driving gear on the outside of the peeling cylinder. The driving gear is fixed on the motor shaft of the first motor, and the first motor is installed on the outer wall of the peeling barrel.
进一步,在最顶端的脱皮辊上部固定有导流锥,旋转轴底端穿过脱皮机筒底壁连接第二电机。Further, a guide cone is fixed on the upper part of the topmost peeling roller, and the bottom end of the rotating shaft is connected to the second motor through the bottom wall of the peeling barrel.
进一步,所述脱皮辊的旋转方向与旋转筒的旋转方向相反,脱皮辊与脱皮齿之间的间隙率等于谷物的平均粒径。Further, the rotation direction of the peeling roller is opposite to the rotation direction of the rotating drum, and the gap ratio between the peeling roller and the peeling teeth is equal to the average particle size of the grain.
进一步,在旋转筒下部侧壁上安装有若干麸皮筛除叶片,相邻麸皮筛除叶片之间的间隙小于谷物的颗粒直径,在旋转筒下部内部的旋转轴上安装有螺旋叶片。Further, several bran screening blades are installed on the side wall of the lower part of the rotary drum, the gap between adjacent bran screening blades is smaller than the grain diameter of the grain, and a spiral blade is installed on the rotating shaft inside the lower part of the rotary drum.
进一步,所述拨料板平行于脱皮机筒底壁设置,在脱皮机筒底侧连接谷物排出管,谷物排出管与谷物收集腔底侧连通且其上安装有放料阀。Further, the feeding plate is arranged parallel to the bottom wall of the peeling barrel, and is connected with a grain discharge pipe on the bottom side of the peeling barrel. The grain discharge pipe communicates with the bottom side of the grain collection cavity and is provided with a discharge valve.
进一步,所述循环风管与谷物收集腔连通处安装有挡料网,在脱皮机筒中部连接麸皮排出管,麸皮排出管穿过除尘网与麸皮收集腔底侧连通。Further, a baffle net is installed where the circulating air duct communicates with the grain collection cavity, and a bran discharge pipe is connected in the middle of the peeling barrel, and the bran discharge pipe passes through the dust removal net and communicates with the bottom side of the bran collection cavity.
综上所述,本发明与现有技术相比具有以下有益效果:To sum up, the present invention has the following beneficial effects compared with the prior art:
本发明结构稳固,操作方便,便于谷物的连续添加,在脱皮辊与旋转筒反方向旋转时将谷物麸皮去除,谷物下落至谷物收集腔并由谷物排出管排出,螺旋叶片减缓谷物和麸皮下落的速度,并与旋转筒内自下而上吹动的风形成对流,便于麸皮沿麸皮筛除叶片之间缝隙进入麸皮收集腔并由麸皮排出管排出,提高谷物麸皮去除及分离的效率和效果。The invention has stable structure, convenient operation, and is convenient for the continuous addition of grains. When the peeling roller and the rotating drum rotate in the opposite direction, the grain bran is removed, the grain falls into the grain collection cavity and is discharged from the grain discharge pipe, and the spiral blade slows down the grain and bran. The speed of falling, and forming convection with the wind blowing from bottom to top in the rotating drum, it is convenient for the bran to enter the bran collection cavity along the gap between the bran screening blades and be discharged by the bran discharge pipe, so as to improve the removal of grain bran. and separation efficiency and effectiveness.
为更清楚地阐述本发明的结构特征和功效,下面结合附图与具体实施例来对本发明进行详细说明。In order to illustrate the structural features and effects of the present invention more clearly, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.
图2为本发明中旋转筒上麸皮筛除叶片的截面示意图。Figure 2 is a schematic cross-sectional view of a bran screening blade on a rotating drum in the present invention.
图3为本发明中旋转筒的结构示意图。FIG. 3 is a schematic structural diagram of a rotating drum in the present invention.
附图标记:1-投料斗、2-脱皮机筒、3-导料斗、4-进料口、5-导流筋、6-导流锥、7-第一电机、8-驱动齿轮、9-传动齿轮、10-齿圈、11-脱皮辊、12-脱皮齿、13-上端板、14-吸气罩、15-循环风管、16-风机、17-挡料网、18-下端板、19-机架、20-拨料板、21-第二电机、22-旋转轴、23-谷物收集腔、24-谷物排出管、25-旋转筒、26-麸皮排出管、27-螺旋叶片、28-麸皮筛除叶片、29-除尘网、30-麸皮收集腔。Reference numerals: 1-feeding hopper, 2-peeling barrel, 3-guiding hopper, 4-feeding port, 5-guiding rib, 6-guiding cone, 7-first motor, 8-driving gear, 9 - Transmission gear, 10- ring gear, 11- peeling roller, 12- peeling tooth, 13- upper end plate, 14- suction hood, 15- circulating air duct, 16- fan, 17- material retaining net, 18- lower end plate , 19-rack, 20-feeding plate, 21-second motor, 22-rotating shaft, 23-grain collection cavity, 24-grain discharge pipe, 25-rotating drum, 26-bran discharge pipe, 27-spiral Leaf, 28- bran screening leaf, 29- dust net, 30- bran collecting cavity.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明的技术方案做进一步的说明。The technical solutions of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.
参见图1-图3,一种农业用谷物连续的去麸皮加工设备,包括脱皮机筒2、安装在脱皮机筒2内部的导料斗3、与导料斗3底端连接的旋转筒25,设置在旋转筒25侧壁上的麸皮筛除叶片28以及安装在旋转筒25内部的旋转轴22,所述脱皮机筒2架设在机架19上,脱皮机筒2上端中部开设有进料口4,进料口4上方的脱皮机筒2上安装有投料斗1,在进料口4下方的导料斗3上表面设有若干导流筋5,导流筋5用于对下落谷物导流;导料斗3固定在旋转筒25上端且与旋转筒25相连,旋转筒25转动架设在脱皮机筒2内的上端板13和下端板18上,上端板13和下端板18上设有供旋转筒25转动的筒套,在上端板13和导料斗3之间的旋转筒25外壁上焊接有齿圈10,齿圈10与设置在脱皮机筒2侧壁上的传动齿轮9啮合连接,传动齿轮9与脱皮机筒2外侧的驱动齿轮8啮合连接,驱动齿轮8固定在第一电机7的电机轴上,第一电机7安装在脱皮机筒2外壁上,当第一电机7启动后,其电机轴带动驱动齿轮8、传动齿轮9、齿圈10以及旋转筒25转动。1-3, a continuous dehulling processing equipment for agricultural grains includes a
在旋转筒25上部内壁上设有若干脱皮齿12,旋转筒25上部内部设有若干脱皮辊11,脱皮辊11固定在旋转轴22上,在最顶端的脱皮辊11上部固定有导流锥6,用于将谷物分散在脱皮辊11与脱皮齿12之间缝隙;旋转轴22底端穿过脱皮机筒2底壁连接第二电机21,第二电机21驱动旋转轴22及其上的脱皮辊11转动,方便对脱皮辊11与脱皮齿12之间的谷物脱皮处理。A number of
所述脱皮辊11的旋转方向与旋转筒25的旋转方向相反,脱皮辊11与脱皮齿12之间的间隙率等于谷物的平均粒径,方便谷物外部包裹的麸皮的脱落。The rotation direction of the
在旋转筒25下部侧壁上安装有若干麸皮筛除叶片28,相邻麸皮筛除叶片28之间的间隙小于谷物的颗粒直径,在旋转筒25下部内部的旋转轴22上安装有螺旋叶片27,螺旋叶片27随旋转轴22转动时,向上推送谷物,减缓下落的速度。A number of
所述的下端板18下方的脱皮机筒2内设为谷物收集腔23,谷物收集腔23内的旋转轴22上焊接有拨料板20,拨料板20平行于脱皮机筒2底壁设置,在脱皮机筒2底侧连接谷物排出管24,谷物排出管24与谷物收集腔23底侧连通且其上安装有放料阀,方便将谷物收集腔23内脱去麸皮的谷物排出。A
所述上端板13和下端板18之间的旋转筒25外侧的脱皮机筒2内设为麸皮收集腔30,麸皮收集腔30内安装有除尘网29,除尘网29外侧的脱皮机筒2上连接吸气罩14,吸气罩14连接循环风管15,循环风管15上安装有风机16,循环风管15底端与谷物收集腔23连通,循环风管15与谷物收集腔23连通处安装有挡料网17,阻挡谷物颗粒进入循环风管15。The
在脱皮机筒2中部连接麸皮排出管26,麸皮排出管26穿过除尘网29与麸皮收集腔30底侧连通,方便将沿着麸皮筛除叶片28间缝隙进入麸皮收集腔30的麸皮排出。A
以上结合具体实施例描述了本发明的技术原理,仅是本发明的优选实施方式。本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。The technical principles of the present invention are described above with reference to specific embodiments, which are only preferred embodiments of the present invention. The protection scope of the present invention is not limited to the above-mentioned embodiments, and all technical solutions that belong to the idea of the present invention belong to the protection scope of the present invention. Those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.
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| CN201094266Y (en) * | 2007-10-15 | 2008-08-06 | 黄学良 | Chestnut peeling machine |
| CN103008080A (en) * | 2012-12-22 | 2013-04-03 | 天津全达科技有限公司 | Continuous smashing device |
| CN103027363B (en) * | 2012-12-27 | 2015-09-02 | 青岛农业大学 | A kind of groundnut sheller |
| CN204973896U (en) * | 2015-09-08 | 2016-01-20 | 多氟多(昆明)科技开发有限公司 | Synthetic groove of ice crystal |
| CN106969613A (en) * | 2017-05-04 | 2017-07-21 | 合肥图腾龙企业管理事务所(有限合伙) | A kind of annoying grain drying machine for selecting husk |
| CN206868293U (en) * | 2017-06-01 | 2018-01-12 | 山西省农业科学院高寒区作物研究所 | A kind of buckwheat sheller |
| CN107175151A (en) * | 2017-07-04 | 2017-09-19 | 宋衡星 | A kind of air-cooled cereal shelling grinder |
| CN207284296U (en) * | 2017-10-09 | 2018-05-01 | 陈寿祥 | A kind of continuous crushing and processing device of axial-flow type plant straw feedstuff |
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2018
- 2018-05-23 CN CN201810497891.4A patent/CN108745448B/en active Active
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Denomination of invention: An agricultural grain continuous dehusking processing equipment Granted publication date: 20200731 Pledgee: Ganzhou Bank Co.,Ltd. Nankang Branch Pledgor: Jiangxi Dong Jian meter industry Co.,Ltd. Registration number: Y2025980062431 |
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