CN217375150U - Full-automatic ultrasonic filling and tail sealing machine - Google Patents

Abstract

The utility model discloses a full-automatic ultrasonic filling tail sealing machine, which is used for filling and sealing the tail of a primary pipe and a secondary pipe, and comprises a machine table, a turntable, a pipe feeding station, a first filling station, a second filling station, a tail sealing station, a tail cutting station and an ejection station which are respectively arranged on the machine table, wherein the turntable is rotationally connected with the machine table, and the pipe feeding station, the first filling station, the second filling station, the tail sealing station, the tail cutting station and the ejection station are arranged along the anticlockwise direction along the edge of the turntable at intervals; the first filling station is used for filling an outer pipe of the primary pipe and the secondary pipe, the second filling station is used for filling an inner pipe of the primary pipe and the secondary pipe, a mark aligning electric eye is arranged on the second filling station, the tail sealing station comprises a tail sealing clamp and an ultrasonic generator, the tail sealing clamp is arranged above the rotary table, and the ultrasonic generator is connected with the tail sealing clamp; the device has the characteristics of simple structure and high working efficiency.

Description

Full-automatic ultrasonic filling and tail sealing machine

Technical Field

The utility model relates to a seal the relevant technical field of tail machine, especially relate to a full-automatic ultrasonic filling seals tail machine.

Background

The tail sealing machine is suitable for sealing machines in medicine, daily chemical, food and special industries. The automatic hose tail sealing machine is characterized by that it utilizes heating technology and principle to make the sealing surface of plastic hose be heated, and can fuse two sides of hose mouth together under the condition of high pressure, so that it can prevent the defect of that the sealing is not firm due to that the tube wall is stained with foreign material, and its sealing is beautiful and beautiful.

In the production of enterprises, the workload is large, so that problems often occur, such as errors caused by unstable placement and missing positions of pipes in the filling process, errors caused by inaccurate alignment of the pipes and the like; the operating personnel need manually adjust the equipment, the adjusting steps are complicated, the production efficiency is reduced, and a large amount of labor force is increased.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a full-automatic ultrasonic wave filling seals tail machine, it has simple structure, characteristics that work efficiency is high to overcome not enough that exists among the prior art.

In order to achieve the above object, the present invention provides the following technical solutions:

a full-automatic ultrasonic filling and tail sealing machine is used for filling and sealing the tail of a primary pipe and a secondary pipe, and comprises a machine table, and a rotary table, a pipe feeding station, a first filling station, a second filling station, a tail sealing station, a tail cutting station and an ejection station which are respectively arranged on the machine table, wherein the rotary table is rotatably connected with the machine table, and the pipe feeding station, the first filling station, the second filling station, the tail sealing station, the tail cutting station and the ejection station are arranged at intervals along the edge of the rotary table along the anticlockwise direction;

the first filling station is used for filling the outer pipe of the primary and secondary pipe, the second filling station is used for filling the inner pipe of the primary and secondary pipe, a mark aligning electric eye is arranged on the second filling station, the tail sealing station comprises a tail sealing clamp and an ultrasonic generator, the tail sealing clamp is arranged above the turntable, and the ultrasonic generator is connected with the tail sealing clamp.

In one embodiment, a divider is installed inside the machine platform, the divider is in transmission connection with the turntable, a plurality of cup seats are circumferentially arranged on the turntable at intervals, and the cup seats are used for the insertion of the primary and secondary pipes.

In one embodiment, the pipe installing station comprises a hopper, a pipe inserting mechanical arm and a positioning plug, the hopper is arranged obliquely above the rotary table, the pipe inserting mechanical arm is arranged at a discharge port of the hopper, the pipe inserting mechanical arm is arranged at the edge of the rotary table, the positioning plug is arranged on one side of the pipe inserting mechanical arm, and the positioning plug is arranged above the cup base.

In one embodiment, the pipe loading station further comprises a detection plug, the detection plug is arranged between the positioning plug and the first filling station and is located above the cup seats, and the distance between the detection plug and the positioning plug is equal to the distance between two adjacent cup seats.

In one embodiment, the first filling station comprises a first lifting frame, a pneumatic clamp, an auxiliary plug, a first injection tube and a first rotary ejector rod, the first lifting frame is installed on the machine table, the pneumatic clamp is installed on the first lifting frame, the pneumatic clamp is used for clamping an outer tube of the primary and secondary tubes, the auxiliary plug is installed on the first lifting frame, the auxiliary plug is used for inserting an inner tube of the primary and secondary tubes, the first injection tube is installed on the first lifting frame, the first injection tube is used for filling the outer tube of the primary and secondary tubes, the first rotary ejector rod is connected with the machine table in a telescopic mode, the first rotary ejector rod is arranged below the cup base, and the first rotary ejector rod is used for driving the primary and secondary tubes to rotate.

In one embodiment, the second filling station further comprises a second lifting frame, a second injection tube and a second rotary ejector rod, the second lifting frame is installed on the machine table, the second injection tube is installed on the second lifting frame and located above the cup base, the second injection tube is used for filling the inner tube of the primary and secondary tube, the second rotary ejector rod is connected with the machine table in a telescopic mode, the second rotary ejector rod is arranged below the cup base and used for driving the primary and secondary tube to rotate, the calibration electric eye is installed on the second lifting frame, and the calibration electric eye is located at the edge of the rotary table.

In one embodiment, the tail sealing station further comprises a third lifting frame, the third lifting frame is installed on the machine table, and the tail sealing clamp and the ultrasonic generator are installed on the third lifting frame.

In one embodiment, the tail cutting station comprises a fourth lifting frame and a cutter, the fourth lifting frame is installed on the machine table, the cutter is installed on the fourth lifting frame, and the cutter is located above the cup seat.

In one embodiment, the ejection station comprises an ejection rod and an ejection power part, the ejection rod is telescopically connected with the machine table and is located below the cup seat, the ejection power part is installed in the machine table, and the ejection power part is used for driving the ejection rod to lift.

In one embodiment, the system further comprises a controller, wherein the controller is installed on one side of the machine platform.

Compared with the prior art, the beneficial effects of the utility model are as follows:

the utility model discloses a full-automatic ultrasonic filling tail-sealing machine can realize continuous filling action, and different materials are respectively filled in the inner pipe and the outer pipe of the primary and secondary pipe through twice filling respectively, so as to realize continuous and rapid production; in addition, through setting up the mark electric eye for the location mark of detection primary and secondary pipe ensures that the direction of sealing the pipe is unanimous with predetermined direction, improves the aesthetic property after sealing the pipe.

Drawings

Fig. 1 is a schematic view of the overall structure of a full-automatic ultrasonic filling and tail sealing machine according to a first embodiment of the present invention;

fig. 2 is a schematic structural view of the full-automatic ultrasonic filling and sealing machine shown in fig. 1, wherein the machine is not shown;

FIG. 3 is a schematic structural view of the turntable and the top loading station shown in FIG. 2

Fig. 4 is a schematic structural view of the turntable, the first filling station and the second filling station shown in fig. 2;

fig. 5 is another view structure diagram of the turntable, the first filling station and the second filling station shown in fig. 4;

fig. 6 is a schematic structural diagram of the turntable, the tail sealing station, the tail cutting station and the ejection station shown in fig. 2.

Reference is made to the accompanying drawings in which:

full-automatic ultrasonic filling tail-sealing machine 100:

a machine table 10; a turntable 20, a cup holder 21; a pipe feeding station 30, a hopper 31, a pipe inserting manipulator 32, a positioning plug 33 and a detection plug 34; a first filling station 40, a first lifting frame 41, a pneumatic clamp 42, an auxiliary plug 43, a first injection tube 44 and a first rotary ejector rod 45; a second filling station 50, a second lifting frame 51, a second injection tube 52, a second rotary ejector rod 53 and a mark aligning electric eye 54; a tail sealing station 60, a third lifting frame 61, an ultrasonic generator 62 and a tail sealing clamp 63; a tail cutting station 70, a fourth lifting frame 71 and a cutter 72; an ejection station 80, an ejection rod 81; a controller 90.

Detailed Description

In order to make the above objects, features and advantages of the present invention more comprehensible, embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. The present invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, as those skilled in the art will be able to make similar modifications without departing from the spirit and scope of the present invention.

It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. When the number of an element is referred to as "a plurality," it can be any number of two or more. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only and do not represent the only embodiments.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

The present invention will be described in detail with reference to the embodiments shown in the drawings:

referring to fig. 1 to 6, in order to implement the present invention, a full-automatic ultrasonic filling and end-sealing machine 100 for filling and end-sealing of primary and secondary pipes is provided, in which the full-automatic ultrasonic filling and end-sealing machine 100 includes a machine table 10, and a turntable 20, a pipe feeding station 30, a first filling station 40, a second filling station 50, an end-sealing station 60, an end-cutting station 70, an ejection station 80 and a controller 90 respectively mounted on the machine table 10. The turntable 20 is rotatably connected with the machine table 10, and the pipe feeding station 30, the first filling station 40, the second filling station 50, the tail sealing station 60, the tail cutting station 70 and the ejection station 80 are arranged at intervals along the edge of the turntable 20 along the counterclockwise direction. The full-automatic ultrasonic filling and tail sealing machine 100 has the characteristics of simple structure and high working efficiency.

As shown in fig. 1, the inside of the machine 10 is used for installing various components such as electrical components and air sources, and a baffle (not shown) is installed above the machine 10, and the baffle surrounds the turntable 20, the pipe loading station 30, the first filling station 40, the second filling station 50, the tail sealing station 60, the tail cutting station 70, and the ejection station 80 installed on the machine 10.

As shown in fig. 1 and 2, the turntable 20 is rotatably connected to the machine station 10, and a plurality of cup holders 21 are circumferentially arranged on the turntable 20 at intervals, and the cup holders 21 are used for inserting mother pipes. Further, a divider (not shown) is installed inside the machine station 10, and the divider is in transmission connection with the turntable 20.

As shown in fig. 2 and 3, the tube loading station 30 includes a hopper 31, a tube inserting manipulator 32 and a positioning plug 33, the hopper 31 is disposed above the turntable 20, the tube inserting manipulator 32 is disposed at a discharge port of the hopper 31, the tube inserting manipulator 32 is disposed at an edge of the turntable 20, the positioning plug 33 is mounted on one side of the tube inserting manipulator 32, and the positioning plug 33 is disposed above the cup holder 21. An operator puts the master-slave tubes into the hopper 31 in order by hand, the tube inserting mechanical arm 32 places the master-slave tubes flowing out of the hopper 31 on the cup base 21, and then the master-slave tubes are inserted into the cup base 21 by the positioning plug 33. Further, the pipe feeding station 30 further comprises a detection plug 34, the detection plug 34 is arranged between the positioning plug 33 and the first filling station 40, the detection plug 34 is located above the cup holders 21, and the distance between the detection plug 34 and the positioning plug 33 is equal to the distance between two adjacent cup holders 21; the detection plug 34 is used for detecting whether the mother-son pipe is inserted into the cup holder turned from the positioning plug 33, if the mother-son pipe exists, the subsequent station continues to operate, and if the mother-son pipe does not exist, the subsequent station does not operate, so that the leakage of filling contents is prevented.

Referring to fig. 4 and 5, the first filling station 40 is used for filling the outer tubes of the mother-son tubes. First filling station 40 includes first crane 41, pneumatic clamp 42, auxiliary plug 43, first syringe 44 and first rotatory ejector pin 45, first crane 41 installs on board 10, pneumatic clamp 42 installs on first crane 41, pneumatic clamp 42 is used for the outer tube of centre gripping primary and secondary pipe, auxiliary plug 43 installs on first crane 41, auxiliary plug 43 is used for inserting the inner tube of establishing the primary and secondary pipe, first syringe 44 installs on first crane 41, first syringe 44 is used for the outer tube of filling the primary and secondary pipe, first rotatory ejector pin 45 and board 10 telescopic connection, and first rotatory ejector pin 45 sets up the below at cup 21, first rotatory ejector pin 45 is used for driving the primary and secondary pipe rotatory. The first lifting frame 41 can adjust the height of the first lifting frame according to the height of the mother-son tube, so that the pneumatic clamp 42, the auxiliary plug 43 and the first injection tube 44 which are arranged on the first lifting frame 41 are matched with the height of the mother-son tube. The pneumatic clamp 42 is used for clamping the outer tubes of the primary and secondary tubes, so that the outer tubes of the primary and secondary tubes are deformed, and the first injection tube 44 can fill the content into the outer tubes conveniently. When the primary and secondary tubes reach the first filling station 40, the first rotary ejector rod 45 ascends and drives the primary and secondary tubes to rotate, so that the first injection tube 44 can fully inject the content into the outer tubes of the primary and secondary tubes. Auxiliary plug 43 can play the effect of location to when can preventing that first rotatory ejector pin 45 from driving the primary and secondary pipe rotatory, the primary and secondary pipe first half takes place to rock, improves the stability of filling process.

Referring to fig. 4 and 5, the second filling station 50 is used for filling the inner tubes of the mother-son tubes. The second filling station 50 includes a second crane 51, a second injection tube 52, a second rotary ejector rod 53 and a pair of mark electric eyes 54, the second crane 51 is installed on the machine station 10, the second injection tube 52 is installed on the second crane 51, and the second injection tube 52 is located above the cup base 21, the second injection tube 52 is used for filling the inner tube of the primary and secondary tube, the second rotary ejector rod 53 is connected with the machine station 10 in a telescopic manner, and the second rotary ejector rod 53 is arranged below the cup base 21, the second rotary ejector rod 53 is used for driving the primary and secondary tube to rotate, the pair of mark electric eyes 54 is installed on the second crane 51, and the pair of mark electric eyes 54 is located at the edge of the turntable 20. The second lifting frame 51 can adjust the height of itself according to the height of the son-mother pipes, so that the height of the second injection pipe 52 and the calibration electric eye 54 which are arranged on the second lifting frame 51 are matched with the height of the son-mother pipes. The mark aligning electric eye 54 is used for identifying the mark printed on the outer wall of the primary and secondary pipes so as to ensure that the packaging direction of the pipe tail is consistent with the preset direction when the pipe tail is sealed, and when the primary and secondary pipes reach the second filling station 50, the second rotary ejector rod 53 rises and rotates the primary and secondary pipes according to the detection data of the mark aligning electric eye 54 so as to ensure that the mark of the pipe tail of the primary and secondary pipes corresponds to the mark aligning electric eye 54.

As shown in fig. 6, the tail sealing station 60 includes a third lifting frame 61, a tail sealing clamp 63 and an ultrasonic generator 62, the third lifting frame 61 is installed on the machine table 10, and the tail sealing clamp 63 and the ultrasonic generator 62 are installed on the third lifting frame 61. The tail sealing clamp 63 is arranged above the turntable 20, and the ultrasonic generator 62 is connected with the tail sealing clamp 63. The third lifting frame 61 can adjust the height of the lifting frame according to the height of the mother-son pipe, so that the tail sealing clamp 63 arranged on the lifting frame is matched with the ultrasonic generator 62 in height; adopt the ultrasonic wave to encapsulate the pipe tail, can reduce the thermal radiation and to the interference of other spare parts, can reduce the radiating demand of equipment, be favorable to prolonging the life of equipment and simplify equipment structure.

Referring to fig. 6, the tail cutting station 70 is used to cut off the excess portions of the sealed tube body, so that the appearance of the mother-son tube is more neat and beautiful. The end cutting station 70 comprises a fourth lifting frame 71 and a cutter 72, the fourth lifting frame 71 is installed on the machine table 10, the cutter 72 is installed on the fourth lifting frame 71, and the cutter 72 is located above the cup base 21. The fourth lifting frame 71 can adjust the height of the fourth lifting frame according to the height of the primary and secondary pipes, so that the height of the cutter 72 mounted on the fourth lifting frame is matched with the height of the primary and secondary pipes. In this embodiment, the cutter 72 is driven by an air cylinder.

The ejection station 80 includes an ejection rod 81 and an ejection power member (not shown), the ejection rod 81 is telescopically connected to the machine station 10, the ejection rod 81 is located below the cup seat 21, the ejection power member is installed in the machine station 10, and the ejection power member is used for driving the ejection rod 81 to lift. The ejector rod 81 is used for ejecting the primary and secondary pipes which are filled, sealed and cut off from the cup base 21.

The utility model discloses a full-automatic ultrasonic wave filling tail-sealing machine 100 still includes controller 90, and controller 90 installs in one side of board 10, and controller 90 is used for controlling each spare part and operates in coordination.

When the device is used, an operator puts the primary and secondary pipes into the hopper orderly according to a preset direction, the pipe inserting manipulator 32 puts the primary and secondary pipes into the cup seat 21, the positioning plug 33 inserts the primary and secondary pipes into the cup seat 21 to a specified depth, the turntable 20 rotates by a preset angle, the detection plug 34 detects whether the primary and secondary pipes are inserted into the cup seat 21 or not so as to ensure that the subsequent processes are effective, then the first filling station 40 fills the outer pipes of the primary and secondary pipes with contents (if only the primary and secondary pipes are filled with single materials, the step can be omitted), the second filling station 50 fills the contents of the inner pipes of the primary and secondary pipes, the second rotating ejector rod 53 is matched with the standard electric eye 54 to adjust the angle of the primary and secondary pipes so as to ensure that the packaging position of the primary and secondary pipes is consistent with the preset position when the tail sealing station 60 seals the tail, and after the tail sealing is finished, the operation is continued to the tail cutting station 70 to cut off the redundant tail of the tail sealed pipe, and finally filled by the ejection station 80. And ejecting the primary and secondary pipes which are packaged and cut to be finished from the cup seat.

The utility model discloses a full-automatic ultrasonic filling tail sealing machine 100 can realize continuous filling action, and different materials are respectively filled in the inner pipe and the outer pipe of the primary and secondary pipe through twice filling, so as to realize continuous and rapid production; in addition, through setting up mark electric eye 54 for detect the position mark of primary and secondary pipe, ensure that the direction of sealing the pipe is unanimous with predetermined direction, improve the aesthetic property after sealing the pipe.

The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.

The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims (10)

1. The utility model provides a full-automatic ultrasonic wave filling tail-sealing machine for the filling and the tail-sealing of primary and secondary pipe, its characterized in that: the full-automatic ultrasonic filling and tail sealing machine comprises a machine table, and a rotary table, a pipe feeding station, a first filling station, a second filling station, a tail sealing station, a tail cutting station and an ejection station which are respectively arranged on the machine table, wherein the rotary table is rotationally connected with the machine table, and the pipe feeding station, the first filling station, the second filling station, the tail sealing station, the tail cutting station and the ejection station are arranged at intervals along the edge of the rotary table along the anticlockwise direction;

the first filling station is used for filling the outer pipe of the primary and secondary pipe, the second filling station is used for filling the inner pipe of the primary and secondary pipe, a mark aligning electric eye is arranged on the second filling station, the tail sealing station comprises a tail sealing clamp and an ultrasonic generator, the tail sealing clamp is arranged above the turntable, and the ultrasonic generator is connected with the tail sealing clamp.

2. The full-automatic ultrasonic filling and sealing machine according to claim 1, characterized in that: the device comprises a machine table, a turntable, a plurality of cup seats and a main pipe, wherein the turntable is arranged on the machine table, the main pipe is arranged on the turntable, the turntable is arranged on the main pipe, the main pipe and the auxiliary pipe are arranged on the turntable, the turntable is arranged on the main pipe, the turntable is arranged on the turntable, the divider is arranged in the machine table, and is in transmission connection with the turntable, the turntable is provided with the cup seats at intervals along the circumferential direction, and the cup seats are used for inserting the main pipe and the auxiliary pipe.

3. The full-automatic ultrasonic filling and sealing machine according to claim 2, characterized in that: the pipe feeding station comprises a hopper, an insertion pipe manipulator and a positioning plug, the hopper is arranged above the turntable in an inclined mode, the insertion pipe manipulator is arranged at a discharge port of the hopper, the insertion pipe manipulator is arranged at the edge of the turntable, the positioning plug is arranged on one side of the insertion pipe manipulator, and the positioning plug is arranged above the cup base.

4. The full-automatic ultrasonic filling and sealing machine according to claim 3, characterized in that: the pipe feeding station further comprises a detection plug, the detection plug is arranged between the positioning plug and the first filling station, the detection plug is located above the cup seats, and the distance between the detection plug and the positioning plug is equal to the distance between two adjacent cup seats.

5. The full-automatic ultrasonic filling and sealing machine according to claim 2, characterized in that: first filling station includes first crane, pneumatic clamp, auxiliary plug, first syringe and first rotatory ejector pin, first crane is installed on the board, pneumatic clamp is installed on the first crane, pneumatic clamp is used for the centre gripping the outer tube of primary and secondary pipe, auxiliary plug installs on the first crane, auxiliary plug is used for inserting and establishes the inner tube of primary and secondary pipe, first syringe is installed on the first crane, first syringe is used for the filling the outer tube of primary and secondary pipe, first rotatory ejector pin with board scalable connection, just first rotatory ejector pin sets up the below of cup, first rotatory ejector pin is used for driving the primary and secondary pipe is rotatory.

6. The full-automatic ultrasonic filling and sealing machine according to claim 2, characterized in that: the second filling station still includes second crane, second syringe and the rotatory ejector pin of second, the second crane is installed on the board, the second syringe is installed on the second crane, just the second syringe is located the top of cup, the second syringe is used for the filling the inner tube of primary and secondary pipe, the rotatory ejector pin of second with board scalable connection, just the rotatory ejector pin setting of second is in the below of cup, the rotatory ejector pin of second is used for driving the primary and secondary pipe is rotatory, install mark electric eye on the second crane, just be located mark electric eye the edge of carousel.

7. The full-automatic ultrasonic filling and sealing machine according to claim 2, characterized in that: the tail sealing station further comprises a third lifting frame, the third lifting frame is installed on the machine table, and the tail sealing clamp and the ultrasonic generator are installed on the third lifting frame.

8. The full-automatic ultrasonic filling and sealing machine according to claim 2, characterized in that: the tail cutting station comprises a fourth lifting frame and a cutter, the fourth lifting frame is arranged on the machine table, the cutter is arranged on the fourth lifting frame, and the cutter is located above the cup base.

9. The full-automatic ultrasonic filling and sealing machine according to claim 2, characterized in that: the ejection station comprises an ejection rod and an ejection power part, the ejection rod is in telescopic connection with the machine table and is located below the cup base, the ejection power part is installed in the machine table, and the ejection power part is used for driving the ejection rod to lift.

10. The full-automatic ultrasonic filling and sealing machine according to claim 1, characterized in that: still include the controller, the controller is installed one side of board.

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