CN217372853U - Automatic forming system of L type flue - Google Patents

Abstract

The utility model discloses an automatic forming system of L type flue includes vertical track, horizontal track, cloth thick liquid forming mechanism and dry blend storehouse, and two vertical track parallel arrangement link to each other through horizontal track, are provided with the ferry vehicle on the horizontal track, are equipped with the side top machine on the ferry vehicle, and evenly laid a plurality of die blocks on vertical track, set up the shaping frame on one of them vertical track, and the shaping frame facial make-up is equipped with cloth thick liquid forming mechanism. The utility model discloses an adopt vertical track, horizontal orbital laying, the automatic assembly line of font has been formed back, effect through side top machine promotes the motion of die block on the track, the automatic operation of die block on the font track has been realized, cloth thick liquid forming mechanism realizes its automatic shaping on the die block, combine the operation of die block on automatic assembly line, its holistic automatic material loading, cloth thick liquid, the process of automatic drawing of patterns is accomplished in the shaping, high production efficiency, and the shaping is effectual.

Description

Automatic forming system of L type flue

Technical Field

The utility model relates to a flue production facility technical field, more specifically relates to an automatic molding system of L type flue.

Background

Flue and pipe seal all use widely in modern building to provide comparatively hidden smoke exhausting mode and comparatively convenient package pipe mode. With the development of technology and the continuous change of aesthetic viewpoints of people, an integrated flue and a pipe seal with an L-shaped cross section, namely an L-shaped flue and a pipe seal, are adopted in a large amount at present. The L-shaped flues and pipe seals are usually formed by pouring concrete and other materials into a mold during preparation, so as to reduce the preparation difficulty of the L-shaped flues and pipe seals, or make the surfaces of the L-shaped flues and pipe seals have specific patterns.

However, one set of mold can only prepare one flue or pipe seal at one time, and most of the existing L-shaped flues are processed by traditional workers, so that the L-shaped flue or pipe seal producers have the problems of large occupied production field, high labor cost, high labor intensity, incapability of mass production and the like, which is very troublesome.

Therefore, if a set of dies is adopted to form a plurality of L-shaped flues or pipe seals at one time, the L-shaped flues or pipe seals are inevitably popular.

SUMMERY OF THE UTILITY MODEL

The utility model provides an automatic molding system of L type flue possesses advantages such as convenient dismantlement and maintenance, and one time can enough form a plurality of L type flues or tube sealing to greatly reduced the place and taken and reduced cost of labor and intensity of labour's characteristics.

According to an aspect of the utility model, a pair of automatic molding system of L type flue that provides, a serial communication port, including vertical track, horizontal track, cloth thick liquid forming mechanism, dry blending bunker and shaping fill, two vertical track parallel arrangement passes through horizontal track links to each other, be provided with the ferry vehicle on the horizontal track, be equipped with the side top machine on the ferry vehicle, just evenly laid a plurality of die blocks on the vertical track, one of them set up the shaping frame on the vertical track, the shaping frame facial make-up is equipped with cloth thick liquid forming mechanism, dry blending bunker through continuous agitator with cloth thick liquid forming mechanism is linked together.

Preferably on the basis of the scheme, cloth thick liquid forming mechanism includes that feeding funnel, transition pipe and shaping are fought, the feeding funnel passes through the transition pipe with the shaping is fought the intercommunication, the feeding funnel is installed and is all had the motor, the (mixing) shaft has been installed to the output of motor, during the (mixing) shaft downwardly extending wears to establish the transition pipe, be equipped with stirring leaf and spiral leaf on the (mixing) shaft, the stirring leaf is in the feeding funnel, the spiral leaf is in the transition pipe, the both sides face that the shaping was fought is provided with the even grout outlet of laying of a plurality of intervals, the shaping fill both sides set up with the scraper blade of die block medial surface adaptation.

Preferably on the basis of the scheme, the bottom die comprises a base, a support and a template, the support is arranged on the base in parallel at intervals, the template is L-shaped, two ends of the template are fixed on the support, and a height adjusting body is arranged at the bottom of the template to control the included angle of the template to be opened and closed.

On the basis of the scheme, preferably, the top of the support is provided with a bolt, two ends of the template are provided with long holes, and the template is fixed with the support through the bolts arranged in the long holes.

Preferably on the basis of the scheme, the adjusting body comprises a connecting strip, a connecting plate, a sliding seat and a screw rod, the connecting strip is fixedly connected with the corner at the bottom of the template, a threaded hole is formed in the sliding seat, the sliding seat is arranged on the base in a sliding mode, the screw rod penetrates through the threaded hole, the connecting plate is uniformly arranged on the connecting strip at a plurality of intervals, and the bottom of the connecting plate is hinged to the sliding seat.

On the basis of the scheme, the carrier rollers are preferably arranged on the template at intervals.

Preferably on the basis of the scheme, the bottom of the ferry vehicle is provided with a roller matched with the transverse track, the side jacking machine comprises a driving cylinder and an expansion bracket, the expansion bracket is arranged on the ferry vehicle in a sliding mode, and the driving cylinder is connected with the expansion bracket in a driving mode.

Preferably, the track is further provided with a demoulding frame, the demoulding frame is provided with a moving rail moving along the length direction of the bottom die, a supporting plate is arranged on the moving rail, a pushing head is arranged below the supporting plate, and the pushing head is matched with the shape of the inner side of the bottom die.

On the basis of the scheme, the continuous stirrer comprises a charging barrel and a stirring shaft arranged in the charging barrel, wherein a pre-stirring blade and a stirring blade are arranged on the stirring shaft, the charging barrel is divided into a pre-mixing cavity communicated with a dry mixing bin and a mixing cavity communicated with a pulp distribution forming mechanism by a check ring, the pre-stirring blade is arranged in the pre-mixing cavity, the stirring blade is arranged in the mixing cavity, and the mixing cavity is provided with a high-pressure spray head communicated with a water pump.

The utility model discloses an automatic molding system of L type flue, through adopting vertical track, horizontal orbital laying, the automatic assembly line of font has been formed back, the effect through side top machine promotes the motion of die block on the track, the automatic operation of die block on the font track has been realized, and realize its raw materials automatic mixing stirring through dry mixing storehouse, realize its automatic shaping on the die block through cloth thick liquid forming mechanism, combine the operation of die block on automatic assembly line, its holistic automatic material loading has been accomplished, cloth thick liquid, the shaping is to the process of automatic drawing of patterns, high production efficiency, and the shaping is effectual.

Drawings

Fig. 1 is a schematic structural diagram of an automatic L-shaped flue forming system of the present invention;

fig. 2 is a schematic structural view of the molding machine of the present invention;

FIG. 3 is a schematic structural view of the forming hopper of the present invention;

FIG. 4 is a structural diagram of the automatic forming system of the L-shaped flue of the present invention;

fig. 5 is a schematic structural view of the continuous stirrer of the present invention.

Detailed Description

The following detailed description of the embodiments of the present invention is provided with reference to the accompanying drawings and examples. The following examples are intended to illustrate the invention, but are not intended to limit the scope of the invention.

Referring to fig. 1 and being shown in fig. 2, the utility model discloses an automatic molding system of L type flue, including vertical track 10, horizontal track 20, cloth thick liquid forming mechanism 200 and dry mixing bunker 40, two vertical track 10 parallel arrangement link to each other through horizontal track 20, be provided with ferry vehicle 50 on the horizontal track 20, be equipped with side top machine 60 on the ferry vehicle 50, and evenly laid a plurality of die blocks 100 on the vertical track 10, set up forming frame 80 on one of them vertical track 10, forming frame 80 facial make-up is equipped with cloth thick liquid forming mechanism 200, dry mixing bunker 40 is linked together through continuous agitator 90 and cloth thick liquid forming mechanism 200.

The utility model discloses an automatic forming system of L type flue, through adopting vertical track 10, laying of horizontal track 20, the automatic assembly line of font has been formed back, promote the motion of die block 100 on the track through the effect of side top machine 60, the automatic operation of die block 100 on the font track is returned to has been realized, and realize its raw materials automatic mixing stirring through dry mixing silo 40, realize its automatic shaping on die block 100 through cloth thick liquid forming mechanism 200, combine the operation of die block 100 on automatic assembly line, its holistic automatic material loading has been accomplished, cloth thick liquid, the shaping is to the process of automatic drawing of patterns, high production efficiency, and the shaping is effectual.

Of course, according to actual needs, the longitudinal rail 10 of the present invention can be not only two, but also three, four or more, and arranged in parallel at intervals, and connected by the transverse rail 20 to meet the needs of productivity.

The pulp forming mechanism 200 comprises a feeding hopper 210, a transition pipe 220 and a forming hopper 230, wherein the feeding hopper 210 is communicated with the forming hopper 230 through the transition pipe 220, the feeding hopper 210 is provided with motors 240, the output end of each motor 240 is provided with a stirring shaft 250, the stirring shaft 250 extends downwards to penetrate through the transition pipe 220, the stirring shaft 250 is provided with stirring blades 251 and spiral blades 252, the stirring blades 251 are positioned in the feeding hopper 210, the spiral blades 252 are positioned in the transition pipe 220, two side surfaces of the forming hopper 230 are provided with a plurality of pulp outlets 253 uniformly distributed at intervals, and two sides of the forming hopper 230 are provided with scrapers matched with the inner side surface of the bottom die 100.

In the use, concrete slurry after the misce bene is transported to feeding funnel 210, it is rotatory to drive (mixing) shaft 250 through motor 240 on feeding funnel 210, utilize stirring leaf 251 on (mixing) shaft 250 to carry out the concrete stirring to the concrete in feeding funnel 210 and mix, prevent its agglomeration, and simultaneously, the stirring in-process, spiral leaf 252 can form the high pressure to the concrete that gets into, thereby make the concrete go out from grout outlet 253 and export to die block 100 on, can avoid the too much concentration of concrete on die block 100 like this on the one hand, lead to the extravagant problem of its surface forming difficulty and thick liquids, on the other hand is because grout outlet 253 sets up along the length direction of die block 100, therefore, its cloth thick liquid is more even, the shaping is more convenient.

The bottom die 100 includes a base 110, supports 120 and a template 130, the supports 120 are installed on the base 110 at intervals in parallel, the template 130 is L-shaped, two ends of the template 130 are fixed on the supports 120, and the bottom of the template 130 is provided with a height adjuster 140 to control the opening and closing of an included angle of the template 130.

When the L-shaped flue demoulding device is used, the angle of the template 130 is controlled, so that the L-shaped flue can be conveniently and quickly demoulded, and the use is convenient and quick. Meanwhile, please refer to fig. 3, the utility model discloses a bolt has been installed at the top of support 120, the both ends of template 130 are provided with the slot hole, template 130 is fixed with support 120 through the screw of downthehole installation of slot hole, regulating body 140 includes connecting strip 141, connecting plate 142, slide 143 and screw rod 145, connecting strip 141 and the fixed linking to each other of template 130 bottom corner, be equipped with the screw hole on the slide 143, and slide 143 slidingtype is installed on base 110, screw rod 145 wears to establish in the screw hole, connecting plate 142 is evenly laid on connecting strip 141 for a plurality of intervals, and make the bottom of connecting plate 142 articulated with slide 143.

When the angle is adjusted, the control screw 145 drives the sliding base 143 to move back and forth, the change of the vertical height of the connecting plate 142 can be adjusted, and the corner point of the bottom die 100 is pulled to move up and down, so that the opening and closing change of the angle of the bottom die 100 is realized, the rapid demoulding of the bottom die is facilitated, and the use is convenient and rapid, wherein the angle adjustment range is 5-12 degrees.

Make things convenient for its shaping in order to adapt to the processing of the L type flue of different model specifications, the utility model discloses detachable blank holder 150 of having installed on template 130, through the change to blank holder 150 or blank holder 150 and the relative position's of die block 100 adjustment, can realize the quick machine-shaping to the L type flue of different models fast.

Wherein, the utility model discloses still be provided with the regulation and control picture peg on grout outlet 253, through the position adjustment to the regulation and control picture peg, can realize satisfying the different needs of starching of play to the adjustment of grout outlet 253 size. Preferably, the utility model discloses a scraper blade and the inboard acute angle setting of personally submitting of die block 100 to guarantee that thick liquids can not pile up, shaping convenient and fast more.

Please refer to fig. 3, the utility model discloses a shaping fill 230 is trapezium structure, and it includes preceding terminal surface 310, rear end face 305, left surface 303, right surface 302 and bottom surface 304, preceding terminal surface 310 with rear end face 305 parallel arrangement and through left surface 303 and right surface 302 continuous, and left surface 303, right surface 302, preceding terminal surface 310 are connected through bottom surface 304 with rear end face 305, the utility model discloses a left surface 303 and right surface 302 are equipped with the sand grip 321 that a plurality of intervals set up for its surface of shaping face, form the recess between this sand grip 321, and the setting of grout outlet is in the recess, and carrying out the thick liquid in-process, utilizing the recess of its formation, can realize that the part is out thick liquid processing in advance, ensures fashioned effect.

The utility model discloses still be provided with the gyro wheel at the preceding terminal surface 310 and the rear end face 305 of shaping fill 230, the gyro wheel is through the cover be equipped with the spring and the connecting axle is installed at the preceding terminal surface 310 and the rear end face 305 of shaping fill 230, the effect that utilizes the gyro wheel can be with its effort on the blank holder strip, the effort that the gyro wheel was applyed to the blank holder strip can prevent that the wire net in the L type flue forming process from receiving the effort and upwards protruding, influences its shaping effect.

In order to further improve its convenient to use type, the utility model discloses still fighting 230 facial make-up at the shaping and be equipped with the brush that is the L type, can realize the quick washing to die block 100, meanwhile, further, can also fighting 230 facial make-up at the shaping and be equipped with high pressure nozzle, can spray water through high pressure nozzle and moisten die block 100 or spout the release agent, realize its automatic shaping processing, improve machining efficiency.

The utility model also provides an automatic molding system of L type flue, include as above arbitrary automatic forming mechanism.

It is worth explaining, the utility model discloses the bearing roller that a plurality of intervals set up in the template to reach and reduce its L type flue after the drawing of patterns friction in the template, make things convenient for it to transport, it is preferred, the bearing roller interval sets up, and the space between the bearing roller is used as lifting rope mounted position, in order to make things convenient for it to hang and change.

Further, the utility model discloses be equipped with the running roller with transverse rail 20 adaptation bottom the ferry vehicle 50, and incline top machine 60 and include actuating cylinder and expansion bracket, the expansion bracket slidingtype is installed on ferry vehicle 50, and the actuating cylinder links to each other with the expansion bracket drive.

In the using process, when the ferry vehicle 50 on the longitudinal rail 10 moves to the transverse guide rail, the bottom die 100 can be borne under the action of the ferry vehicle 50, the bottom die 100 can be positioned by the telescopic frame, and when the ferry vehicle 50 is transported to the longitudinal guide rail on one side beside the bottom die 100 in the moving process, the telescopic frame is driven by the driving cylinder to move, so that the bottom die 100 on the ferry vehicle 50 is pushed to the longitudinal guide rail, and the transportation of the bottom die is realized.

In order to further improve its holistic efficiency, the utility model discloses still be equipped with drawing of patterns frame 70 on the track, be provided with on drawing of patterns frame 70 along the rail of moving that the 100 length direction of die block removed is equipped with the layer board on the rail of moving, the layer board facial make-up is equipped with the pusher, the pusher with the inboard shape adaptation of die block 100.

In the using process, the supporting plate on the demolding frame 70 moves on the moving rail to drive the pushing head on the supporting plate to act on the flue on the bottom mold 100, so that the automatic demolding is realized.

As shown in fig. 5, the utility model discloses a continuous stirrer 90 includes feed cylinder 91, install the (mixing) shaft 92 in feed cylinder 91, is equipped with on the (mixing) shaft 92 stirs leaf 93 and stirring leaf 94 in advance, and feed cylinder 91 is cut apart by retaining ring 95 for mixing chamber 96 and the mixing chamber 97 that leads to with cloth thick liquid forming mechanism 200 that communicates with dry blending bunker 40, stirs leaf 93 in advance and sets up in mixing chamber 96, stirs leaf 94 and sets up in mixing chamber 98, and mixing chamber 98 is equipped with the high pressure nozzle 910 with the water pump intercommunication.

After mixing in the dry mixing silo 40, through getting into feed cylinder 91, carry out the secondary mixing stirring under the effect of the leaf 93 that stirs in advance in the feed cylinder to under the effect of the leaf 93 that stirs in advance, get into mixing chamber 98, under the effect of the water of effect and the water pump input through stirring leaf 94, mix the stirring and form fashioned concrete and enter into cloth thick liquid forming mechanism 200 and carry out the cloth thick liquid shaping. Due to the effect of the retainer ring, the water output by the high-pressure nozzle can be effectively prevented from flowing back to the premixing cavity, and the effect of the water can be prevented from being influenced.

The utility model also provides a use method of the automatic molding system of L type flue, including following step:

step A1, mixing the ingredients in the dry mixing silo 40 and forming a concrete material by mixing the ingredients with a continuous mixer 90;

step A2, the ferry vehicle 50 conveys the bottom die 100 on the longitudinal rail 10 to the bottom of the slurry distribution forming mechanism 200, and drives the slurry distribution forming mechanism 200 to uniformly distribute the concrete raw material on the bottom die 100 to form an L-shaped flue structure;

and step A3, the side top machine 60 on the ferry vehicle 50 pushes the bottom dies 100 to move on the longitudinal beams, and the action of the step A2 is repeated after the next bottom die 100 is conveyed to the bottom of the slurry distribution forming mechanism 200.

It is worth explaining that, the shape of the bottom die 100 of the present invention can be adjusted according to actual needs, and the pulp distribution forming mechanism 200 can be adjusted adaptively to meet the needs of producing different models.

Finally, the method of the present application is only a preferred embodiment and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The utility model provides an automatic molding system of L type flue, its characterized in that, includes vertical track, horizontal track, cloth thick liquid forming mechanism and dry blending bunker, two vertical track parallel arrangement passes through horizontal track links to each other, be provided with the ferry vehicle on the horizontal track, be equipped with the side top machine on the ferry vehicle, just a plurality of die blocks, one of them have evenly been laid on the vertical track set up the shaping frame on the vertical track, the shaping frame facial make-up is equipped with cloth thick liquid forming mechanism, dry blending bunker through continuous agitator with cloth thick liquid forming mechanism is linked together.

2. The automatic forming system of the L-shaped flue as claimed in claim 1, wherein the slurry distribution forming mechanism comprises a feeding hopper, a transition pipe and a forming hopper, the feeding hopper is communicated with the forming hopper through the transition pipe, the feeding hopper is provided with a motor, the output end of the motor is provided with a stirring shaft, the stirring shaft extends downwards to penetrate through the transition pipe, stirring blades and spiral blades are arranged on the stirring shaft, the stirring blades are arranged in the feeding hopper, the spiral blades are arranged in the transition pipe, two side faces of the forming hopper are provided with a plurality of slurry outlets uniformly distributed at intervals, and two sides of the forming hopper are provided with scrapers matched with the inner side face of the bottom mold.

3. The automatic forming system of the L-shaped flue according to claim 1, wherein the bottom die comprises a base, supports and a template, the supports are arranged on the base in parallel at intervals, the template is L-shaped, two ends of the template are fixed on the supports, and a height adjusting body is arranged at the bottom of the template to control the opening and closing of the included angle of the template.

4. The automatic forming system of the L-shaped flue, according to claim 3, is characterized in that bolts are installed at the top of the support, long holes are formed in two ends of the template, and the template is fixed with the support through the bolts installed in the long holes.

5. The automatic forming system of the L-shaped flue according to claim 3, wherein the adjusting body comprises a connecting bar, a connecting plate, a sliding seat and a screw rod, the connecting bar is fixedly connected with the corner of the bottom of the template, the sliding seat is provided with a threaded hole, the sliding seat is slidably mounted on the base, the screw rod is arranged in the threaded hole in a penetrating manner, the connecting plate is uniformly arranged on the connecting bar at a plurality of intervals, and the bottom of the connecting plate is hinged to the sliding seat.

6. An automated L-shaped flue forming system as claimed in claim 3, wherein the template comprises a plurality of spaced idlers.

7. The automatic forming system for the L-shaped flue as claimed in claim 1, wherein rollers adapted to the transverse rails are arranged at the bottom of the ferry vehicle, and the side-top machine comprises a driving cylinder and an expansion bracket, the expansion bracket is slidably mounted on the ferry vehicle, and the driving cylinder is in driving connection with the expansion bracket.

8. The automatic forming system of an L-shaped flue according to claim 1, wherein a demolding frame is further arranged on the rail, a moving rail which moves along the length direction of the bottom mold is arranged on the demolding frame, a supporting plate is arranged on the moving rail, a pushing head is arranged below the supporting plate, and the pushing head is matched with the shape of the inner side of the bottom mold.

9. The automatic L-shaped flue forming system as claimed in claim 1, wherein the continuous stirrer comprises a material cylinder and a stirring shaft arranged in the material cylinder, a pre-stirring blade and a stirring blade are arranged on the stirring shaft, the material cylinder is divided into a pre-mixing cavity communicated with the dry material bin and a mixing cavity communicated with the slurry distribution forming mechanism by a retaining ring, the pre-stirring blade is arranged in the pre-mixing cavity, the stirring blade is arranged in the mixing cavity, and the mixing cavity is provided with a high-pressure spray head communicated with a water pump.

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