CN204487799U - A kind of gypsum horizontal line bar automatic manufacturing device - Google Patents
A kind of gypsum horizontal line bar automatic manufacturing device Download PDFInfo
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- CN204487799U CN204487799U CN201520123103.7U CN201520123103U CN204487799U CN 204487799 U CN204487799 U CN 204487799U CN 201520123103 U CN201520123103 U CN 201520123103U CN 204487799 U CN204487799 U CN 204487799U
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- grid cloth
- horizontal line
- line bar
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Abstract
The utility model discloses a kind of gypsum horizontal line bar automatic manufacturing device, belong to gypsum horizontal line bar production technical field.This device comprises frame, the template (16) of gypsum horizontal line bar and conveying device, mold releasing agent spraying device (18) is provided with successively above conveying device, calcium plaster input unit, fibre cutting distribution device (14), grid cloth discharge plate (5), grid cloth draw-gear (6), grid cloth press-in device (7), back side shaper (12) and grid cloth shearing device (11), conveying device comprises working face and enters panel assembly (17) in same level, running gear (15), board discharging device (10), return panel assembly (23) and feed panel assembly (19), the side of board discharging device (10) is also provided with one with board discharging device (10) in falling the sclerosis support of 7 fonts.This device has compact conformation, floor space is little, stress moderate, production efficiency more high beneficial effect during traction grid cloth.
Description
Technical field
The utility model production line relates to gypsum horizontal line bar production technical field, is specifically related to a kind of gypsum horizontal line bar automatic assembly line.
Background technology
Existing gypsum horizontal line bar machinery production process is: making beating, empty template directed movement on support, be shaped, manual cut off grid cloth, walk to solidify, hand ejection, shelve and allow its natural air drying empty template grouting, cloth short-fibre silk, Gridding cloth, the press-in of grid cloth both sides template edge, back side shaper.Although the template delivery device that existing production line uses also is whole circle type, the general horizontal mode adopting rectangle circulation, gypsum template is walked to harden and is solidified, and not only accounts for place, also makes conveying device increase, and increases equipment investment cost.In prior art, grid cloth press-in device adopts the press-in of template both sides, and the mode of both sides press-in can not ensure that grid cloth is pressed in the centre position of calcium plaster, makes lines protective layer uneven, affects end product quality; In addition, in the process of deployment of grid cloth, adopt the template adhesion grid cloth traction grid cloth motion of band material, such grid cloth stress intensity does not ensure, because the inertia of discharge plate determines with velocity magnitude, is not a stable amount; Further, in grid cloth process after gypsum horizontal line bar is shaped, adopts and manually cut off mode by hand, both taken artificial, do not reached again the rate request automatically produced.
Summary of the invention
For above shortcomings in prior art, it is little that the technical problems to be solved in the utility model is to provide compact conformation, floor space, during traction grid cloth, stress is moderate, grid cloth can be made to be pressed into the centre position of gypsum horizontal line bar, and a kind of gypsum horizontal line bar automatic production line device that production efficiency is higher.
For achieving the above object, the utility model adopts following technical proposals: a kind of gypsum horizontal line bar automatic manufacturing device, is characterized in that: comprise frame, gypsum horizontal line bar template (16) and can water conveying device that the is directed and template of conveying gypsum horizontal line bar vertically, mold releasing agent spraying device is provided with successively along horizontal feed direction above described conveying device, calcium plaster input unit, fibre cutting distribution device, grid cloth discharge plate, grid cloth draw-gear, grid cloth press-in device, back side shaper and grid cloth shearing device, described conveying device comprises working face and enters panel assembly in same level, running gear, board discharging device, return panel assembly and feed panel assembly, the side of described board discharging device is also provided with one with ejecting plate in falling the sclerosis support of 7 fonts, described sclerosis support is double-decker, comprise the contrary lower floor's sclerosis support of traffic direction and upper strata sclerosis support.
Grid cloth press-in device described in the utility model comprises the downward annular press strip of support, axle, several semicircles and counterweight composition, described axle is fixed on support, described every bar annular press strip head end is connected with the loose collar on axle, annular press strip tail end is connected with counterweight, and described loose collar two ends are provided with locating ring.
Grid cloth draw-gear described in the utility model comprises traction roller and support, described haulage drum is made up of the tangent drive roll of equal and opposite in direction, level and driven voller, grid cloth in described grid cloth discharging device is routed in template by the phase tangent plane of haulage drum, is provided with compression spring between the square shaft bearing of described driven voller and support.
The utility model calcium plaster input unit comprises screw rod hoister, belt feeder and screw mixer, is provided with land plaster storage bin hopper between described screw rod hoister and belt feeder, and screw rod hoister is connected with land plaster storage bin.
The working face of lower floor described in the utility model sclerosis support and board discharging device is in same level, and described lower floor's sclerosis support tail end is also provided with a lifting device be made up of chain, sprocket wheel, supporting plate.
Be provided with empty template between described in the utility model time panel assembly and hello panel assembly and wait for device.
Compared with prior art, the beneficial effect that the utility model has has:
1, due to be also provided with in board discharging device side one with ejecting plate in fall 7 fonts sclerosis support after, so just make sclerosis support and board discharging device be mutual vertical relation, make sclerosis support not account for horizontal level, therefore whole production line compact conformation, do not account for area, save the distance of horizontal feed.
2, owing to grid cloth press-in device to be designed to the downward annular press strip of several semicircles and counterweight composition, the annular head end of press strip is connected with the loose collar on axle, the tail end of annular press strip is connected with counterweight, can enter according to the pushed position of grid cloth in plaster line and the degree of depth like this and adjust very easily, and centre position grid cloth being pressed into gypsum horizontal line bar can be ensured, ensure the quality of finished product.
3, owing to the input unit of grid cloth being designed to draw with haulage drum, haulage drum is made up of drive roll and driven voller, grid cloth is just routed in template by middle being pulled of phase tangent plane of drive roll and driven voller, therefore in grid cloth distraction procedure, keep certain stress, strengthen the intensity of finished product.
4, owing to be provided with between panel assembly after empty template waits for device returning panel assembly and feed, when template do not enter feed panel assembly time, it is automatically out of service to return panel assembly, avoids empty template too fast influential system of returning to run, makes whole piece conveying device in order stable.
Accompanying drawing explanation
[0014] Fig. 1 is structural representation of the present utility model.
Fig. 2 is schematic top plan view of the present utility model.
Fig. 3 is the structural representation of grid cloth draw-gear described in the utility model.
Fig. 4 is the structural representation of grid cloth press-in device described in the utility model.
Fig. 5 is the schematic top plan view of grid cloth press-in device described in the utility model.
In Fig. 1 and Fig. 2, 1-screw rod hoister, 2-land plaster storage bin hopper, 3-belt feeder, 4-screw mixer, 5-grid cloth discharge plate, 6-grid cloth draw-gear, 7-grid cloth press-in device, 8-upper strata sclerosis support, 9-lifting device, 10-board discharging device, 11-grid cloth shearing device, 12-back side shaper, 13-vibration motor, 14-fibre cutting distribution device, 15-running gear, 16-template, 17-enters panel assembly, 18-mold releasing agent spraying device, 19-feeds panel assembly, 20-lower floor sclerosis support, 21-lifting motor, 22-lifting bracket, 23-returns panel assembly, 24-empty template waits for device, plate in 25-limit, plate in 26-limit.
In Fig. 3,61-drive roll, 62-driven voller, 63-compression spring, 64-support, 65-driven shaft, 66-square shaft bearing, 67-driving shaft.
In Fig. 4 and Fig. 5,71-support, 72-axle, 73-loose collar, 74-locating ring, 75-annular press strip, 76-counterweight.
Detailed description of the invention
[0022] a gypsum horizontal line bar automatic manufacturing device, comprises frame, gypsum horizontal line bar template and can the conveying device of horizontal orientation and conveying gypsum horizontal line bar template vertically, mold releasing agent spraying device is provided with successively along horizontal feed direction above described conveying device, calcium plaster input unit, fibre cutting distribution device, grid cloth discharge plate, grid cloth draw-gear, grid cloth press-in device, back side shaper and grid cloth shearing device, described conveying device comprises working face and enters panel assembly in same level, running gear, board discharging device, return panel assembly, empty template is waited for device and is fed panel assembly, the side of described board discharging device is also provided with one with ejecting plate in falling the sclerosis support of 7 fonts, described sclerosis support is double-decker, comprise the contrary lower floor's sclerosis support of traffic direction and upper strata sclerosis support.
Workflow of the present utility model is: as depicted in figs. 1 and 2, after starting gypsum horizontal line bar production line, empty template (for not injecting the abbreviation of the gypsum horizontal line bar template of calcium plaster) is under the driving of entering panel assembly, after mold releasing agent spraying device, enter gypsum horizontal line bar make district, empty template is making in district successively through calcium plaster input unit, fibre cutting distribution device, grid cloth discharge plate, grid cloth draw-gear, grid cloth press-in device, back side shaper and grid cloth shearing device, the operation completed therebetween is empty mould slip casting, inject the fiber after cutting off, place grid cloth, press-in grid cloth, gypsum horizontal line bar back-welding shape and grid cloth are cut off, then template enters board discharging device, enter the mould base solidification forming that sclerosis support makes in template again, return board discharging device again and carry out the artificial demoulding, empty template sends back to hello panel assembly through returning panel assembly, enter again and produce into panel assembly circulation.
Calcium plaster input unit described in the utility model comprises screw rod hoister, belt feeder and screw mixer, is provided with land plaster storage bin hopper between described screw rod hoister and belt feeder, and screw rod hoister is connected with land plaster storage bin.Through repeatedly testing in production, land plaster storage bin adopts cloth bag to overlap rubber shrink-ring again, because land plaster is different from other powders, if use rigid material to make storage bin, screw feeding pump is just inhaled less than material, in experimentation, no matter be add air-blowing or shake all of no avail, above screw feeding pump, all can form vacuum.
Screw rod hoister adopts diameter 150mm seamless steel pipe, 3kw motor drag.Directly control start and stop by the ultrasonic position sensor signal that land plaster storage bin is installed.Discharging opening installs a photoelectric sensor additional, when screw feeding pump work, does not have land plaster out, system alarm how long.
Belt feeder feed opening installs photoelectric sensor, when powder is to the feed opening of screw mixer, the magnetic valve of water supply line is opened automatically, and supply-water pump adopts the PID constant voltage automatic regulating system of frequency converter and pressure transmitter composition, automatically meets the requirement of the proportioning water yield.Powder enters screw mixer, fully mixes with water, stirs, and one side is passive presses to discharging opening, and screw mixer is by Frequency Converter Control, and speed matches with the speed of running gear cope match-plate pattern.Screw mixer adopts transverse weld beating plate on stainless steel spiral rotary plumage, spiral rotary plumage, and while making beating, also give and stir the extruding of one, material, orientation is quantitatively carried to discharging opening; Discharging opening sets out bin gate, automatically opens cloth when condition meets.
Template after cloth is to the lower end of fibre cutting material distributing machine, and position sensor starts the work of fibre cutting material distributing machine.Fibre cutting material distributing machine can adopt equipment of the prior art, preferred employing roller, to the mode getting into material, is installed a pull bar dragged together by roller motor, is pulled cut-off rest in the rear end of roller throughput direction, drive cutter blades action, cut off the long glass fibres from roller traction charging, according to certain speed ratio, length, cut staple, naturally fall into fiber and stir bucket, under the effect of fiber stirring motor, the fabric thrashing cut off, in the template of even drop down to cloth after slurry; Fiber roller motor and fiber stirring motor are all frequency conversion drive, stepless time adjustment, ensure the saturation capacity of fiber material at any time.The below of fibre cutting material distributing machine is provided with a frequency conversion vibration motor, and start together with fiber cloth machine, the frequency of vibrations is according to Field adjustment.
After template to the position sensor of grid cloth, grid cloth haulage drum controls by frequency conversion PID tension force, grid cloth is covered in template automatic uniform.As shown in Fig. 3, described grid cloth draw-gear comprises traction roller and support, described haulage drum is made up of the tangent drive roll of equal and opposite in direction, level and driven voller, grid cloth in described grid cloth discharging device is routed in template by the phase tangent plane of haulage drum, is provided with compression spring between the square shaft bearing of described driven voller and support.
Template comes grid cloth press-in device position.As shown in Figure 4 and Figure 5, grid cloth press-in device can knee-action by five, diameter is that semi-circular shape press strip (semicircle the is downward) stainless steel strip of 6mm is made, head end is separately fixed on the upper and lower loose collar of five freedom, tail end is furnished with five counterweights respectively, just as the hand of people, can be automatically upper and lower according to the shape of template, reach in grid cloth press-in compound, the grid cloth that the both sides press mode avoiding existing equipment brings is not in the consequence in calcium plaster centre position, the effect allowing grid cloth be pressed in calcium plaster centre position makes the thickness of protective layer even, thus ensure the quality of finished product.
Bead formed on back device distance grid cloth press-in device only has 50mm, for sizing and the letter out of finished product.Back side shaper can adopt equipment of the prior art, also preferably can adopt ship type squeegee, and its belly is just contrary with the shape of template, and Intraabdominal cavity fills sand material, gains in weight as requested, the thickness of restriction finished product, ensures that the back of finished product is shaped; Feedstock direction arranges two and is close to the framed clear stub bar of colter shape, unnecessary material is shifted onto in template, decreases the waste of material.
Template after sizing is transported to grid cloth shearing device.Grid cloth shearing device can adopt cut-out equipment of the prior art, also dynamic shearing device can be adopted, dynamic shearing device is included in the cut-out support of the tail end of running gear, cut off cylinder, sliding bar, sliding sleeve, pneumatic cutter blades, spacing knife rest above blade, the cylinder longitudinally installed is connected on the base of cut-out cylinder, for cutting off the reset in cylinder moving after vertical shift.Package unit, under the control of high-precision sensor, cuts off the grid cloth in gypsum horizontal line bar automatically.Off-position has installed a color mark sensor, precision 0.1mm, and when color mark sensor action, the action of crosscut cylinder, drive blade action, if blade does not also cut off lines just create displacement, blade just moves with template, until cut off completely.
Board discharging device is by support, roller, chain, sprocket wheel, bearing and the composition such as bearing block and motor, the speed of service of board discharging device is consistent with the speed of running gear at ordinary times, after grid cloth has cut, the conveying motor of board discharging device has an acceleration, make to widen spacing between adjacent two templates, abdicate certain position, be beneficial to board discharging device and take template out of smoothly.
Sclerosis support to comprise on support, sprocket wheel, chain and chain equally distributed supporting plate at a certain distance, sprocket wheel, the chain of sclerosis support probe into board discharging device, on the active position of board discharging device inner formword, chain is lower than ejecting plate roller working face certain distance, the live end of supporting plate exceeds ejecting plate roller working face certain distance, template after to be formed is to assigned address, and the template of having produced released automatically by sclerosis support from board discharging device, wait to be hardened.
Sclerosis support is a double-decker, be made up of traffic direction contrary lower floor sclerosis support and upper strata sclerosis support, length is respectively 5000mm, lower floor's sclerosis support is parallel with plate receiving device, levels headroom 200mm, the tail end of lower floor's sclerosis support has installed a chain plate-assembling device, by sensor to signalizing activity, lower template holder to be hardened to upper strata support, by cylinder, template is pushed upper strata again to harden in the chain walking mechanism of support, upper and lower layer chain walking mechanism is run automatically by motor and position sensor.Lower floor's sclerosis support can be designed to closed, and design axial flow blower band Electromagnetic Heating, automatic temperature-adjusting controls, and makes template surface temperature reach 50 degree, and shorten the time of template sclerosis, template gets back to the top of board discharging device after overcure, carries out the artificial demoulding.
Empty template after the artificial demoulding enters back panel assembly, returns panel assembly and comprises support, chain, sprocket wheel, roller, bearing, bearing block and motor etc., its effect be the artificial demoulding after empty template automatically return to empty template and wait for device returning in trigger structure.
Empty template waits for that device comprises support, roller, bearing and bearing block, sprocket wheel, chain and motor etc., its effect runs for empty template too fast influential system of returning, spy is provided with this Accreditation Waiting Area, and when the template in Accreditation Waiting Area does not enter and feeds panel assembly, time panel assembly is automatically out of service.
Feed panel assembly and comprise support, axle, bearing, bearing block, the compositions such as sprocket wheel, chain and motor, the sprocket wheel of hello panel assembly, chain two ends probe into the active position that empty template is waited for device and entered panel assembly inner formword respectively, chain is uniformly distributed outstanding link plate by specific length, link plate active position is higher than roller working face certain size, under the dragging of motor, empty template automatic Loading to entering panel assembly, form automatic cycle.
Enter the support that panel assembly comprises preseting length, equally distributed several roller that support is connected with bearing holder (housing, cover) by bearing, chain, sprocket wheel, enter plate traction electric machine dragging under, according to the speed of regulation, empty template automatic uniform speed is sent into running gear, the opposite entering plate direction is provided with limiting plate, can enter running gear by guide template smoothly.The tail end entering panel assembly has installed an automatic air pressure releasing agent spray gun, and when the template that position sensor detects is in the lower position of spray gun, spray gun is opened automatically, then automatically closes on the contrary, does not waste releasing agent.Sprayed the template of releasing agent, just entered into running gear.
Running gear comprises the support of preseting length, equally distributed several roller that support is connected with bearing holder (housing, cover) by bearing, chain, sprocket wheel, enter plate traction electric machine dragging under, according to regulation speed at the uniform velocity template is pushed to board discharging device.Running gear two ends are adjacent to be done into panel assembly and board discharging device.Support both sides are uniformly distributed limited middle plate, in limit plate be provided with restriction template transverse movement guide bearing and prevent template from skidding press down bearing.
This Design of Production Line power 20kw, design maximum rating 600mm/ second.
Claims (6)
1. a gypsum horizontal line bar automatic manufacturing device, is characterized in that: comprise frame, gypsum horizontal line bar template (16) and can horizontal orientation and vertically carry gypsum horizontal line bar template (16) conveying device, mold releasing agent spraying device (18) is provided with successively along horizontal feed direction above described conveying device, calcium plaster input unit, fibre cutting distribution device (14), grid cloth discharge plate (5), grid cloth draw-gear (6), grid cloth press-in device (7), back side shaper (12) and grid cloth shearing device (11), described conveying device comprises working face and enters panel assembly (17) in same level, running gear (15), board discharging device (10), return panel assembly (23) and feed panel assembly (19), the side of described board discharging device (10) is also provided with one with board discharging device (10) in falling the sclerosis support of 7 fonts, described sclerosis support is double-decker, comprise contrary lower floor's sclerosis support (20) of traffic direction and upper strata sclerosis support (8).
2. a kind of gypsum horizontal line bar automatic manufacturing device according to claim 1, it is characterized in that: described grid cloth draw-gear (6) comprises traction roller and support (64), described haulage drum is made up of the tangent drive roll (61) of equal and opposite in direction, level and driven voller (62), grid cloth in described grid cloth discharge plate (5) is routed in template (16) by the phase tangent plane of haulage drum, is provided with compression spring (63) between the square shaft bearing (66) of described driven voller (62) and support (64).
3. a kind of gypsum horizontal line bar automatic manufacturing device according to claim 1, it is characterized in that: described grid cloth press-in device (7) comprises the downward annular press strip (75) of support (71), axle (72), several semicircles and counterweight (76) composition, described axle (72) is fixed on support (71), the head end of described every bar annular press strip (75) is connected with the loose collar (73) on axle (72), the tail end of annular press strip (75) is connected with counterweight (76), and described loose collar (73) two ends are provided with locating ring (74).
4. a kind of gypsum horizontal line bar automatic manufacturing device according to claim 1, it is characterized in that: calcium plaster input unit comprises screw rod hoister (1), belt feeder (3) and screw mixer (4), be provided with land plaster storage bin hopper (2) between described screw rod hoister (1) and belt feeder (3), described screw rod hoister (1) is connected with land plaster storage bin.
5. a kind of gypsum horizontal line bar automatic manufacturing device according to claim 1, it is characterized in that: described lower floor's sclerosis support (20) and the working face of board discharging device (10) are in same level, and described lower floor's sclerosis support (20) tail end is also provided with a lifting device be made up of chain, sprocket wheel, supporting plate (9).
6. a kind of gypsum horizontal line bar automatic manufacturing device according to claim 1, is characterized in that: described returning panel assembly (23) and feed between panel assembly (19) is provided with empty template wait device (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520123103.7U CN204487799U (en) | 2015-03-03 | 2015-03-03 | A kind of gypsum horizontal line bar automatic manufacturing device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520123103.7U CN204487799U (en) | 2015-03-03 | 2015-03-03 | A kind of gypsum horizontal line bar automatic manufacturing device |
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| CN204487799U true CN204487799U (en) | 2015-07-22 |
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| CN201520123103.7U Expired - Fee Related CN204487799U (en) | 2015-03-03 | 2015-03-03 | A kind of gypsum horizontal line bar automatic manufacturing device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397513A (en) * | 2018-12-14 | 2019-03-01 | 湖南星索尔机器人有限公司 | Plaster decoration line full-automation production line |
| CN110027104A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of gypsum sheet material automatic production line |
| CN110027106A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of synchronous cutting and acceleration shunting device of gypsum sheet material automatic production line |
| CN111136782A (en) * | 2020-02-17 | 2020-05-12 | 河北绿洲机械制造集团有限公司 | Gypsum mould box forming process and forming machine |
| CN116619556A (en) * | 2023-07-24 | 2023-08-22 | 德化县鑫源再生资源有限公司 | Automatic production line for gypsum decorative moulding and production process thereof |
-
2015
- 2015-03-03 CN CN201520123103.7U patent/CN204487799U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109397513A (en) * | 2018-12-14 | 2019-03-01 | 湖南星索尔机器人有限公司 | Plaster decoration line full-automation production line |
| CN110027104A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of gypsum sheet material automatic production line |
| CN110027106A (en) * | 2019-05-22 | 2019-07-19 | 六盘水恒帆建筑材料有限公司 | A kind of synchronous cutting and acceleration shunting device of gypsum sheet material automatic production line |
| CN110027104B (en) * | 2019-05-22 | 2024-04-02 | 六盘水恒帆建筑材料有限公司 | Automatic production line for gypsum boards |
| CN111136782A (en) * | 2020-02-17 | 2020-05-12 | 河北绿洲机械制造集团有限公司 | Gypsum mould box forming process and forming machine |
| CN111136782B (en) * | 2020-02-17 | 2021-06-18 | 河北绿洲机械制造集团有限公司 | Gypsum mould box forming process and forming machine |
| CN116619556A (en) * | 2023-07-24 | 2023-08-22 | 德化县鑫源再生资源有限公司 | Automatic production line for gypsum decorative moulding and production process thereof |
| CN116619556B (en) * | 2023-07-24 | 2023-10-17 | 德化县鑫源再生资源有限公司 | Automatic production line for gypsum decorative moulding and production process thereof |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150722 Termination date: 20180303 |