CN110027104A - A kind of gypsum sheet material automatic production line - Google Patents
A kind of gypsum sheet material automatic production line Download PDFInfo
- Publication number
- CN110027104A CN110027104A CN201910426293.2A CN201910426293A CN110027104A CN 110027104 A CN110027104 A CN 110027104A CN 201910426293 A CN201910426293 A CN 201910426293A CN 110027104 A CN110027104 A CN 110027104A
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- Prior art keywords
- belt
- kun
- side mode
- wheel
- grouting
- Prior art date
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- Granted
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- 239000000463 material Substances 0.000 title claims abstract description 28
- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 18
- 239000010440 gypsum Substances 0.000 title claims abstract description 18
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 43
- 230000001360 synchronised effect Effects 0.000 claims abstract description 33
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 238000000465 moulding Methods 0.000 claims abstract description 29
- 238000007493 shaping process Methods 0.000 claims abstract description 17
- 230000001133 acceleration Effects 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 239000004615 ingredient Substances 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 20
- 238000005192 partition Methods 0.000 claims description 10
- 239000004088 foaming agent Substances 0.000 claims description 8
- 238000011049 filling Methods 0.000 claims description 7
- 238000007667 floating Methods 0.000 claims description 7
- 238000011010 flushing procedure Methods 0.000 claims description 7
- 238000005187 foaming Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 4
- 239000011440 grout Substances 0.000 claims description 3
- 229920002472 Starch Polymers 0.000 claims description 2
- 235000019698 starch Nutrition 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims 2
- 238000010586 diagram Methods 0.000 description 5
- 230000005611 electricity Effects 0.000 description 3
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
- B28B3/123—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/14—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
- B28C5/146—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis with several stirrers with parallel shafts in one container
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Automation & Control Theory (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Dispersion Chemistry (AREA)
- Consolidation Of Soil By Introduction Of Solidifying Substances Into Soil (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a kind of gypsum sheet material automatic production lines, including stirring grouting equipment A, control molding equipment B, synchronous cutting and accelerate shunting device C, overturning stacking apparatus D and central control system, stirring grouting equipment A includes transport portion and mixing part, control molding equipment B includes rack, main driving mechanism, side mode shaping mechanism and Kun pressure device, and synchronous cutting and acceleration shunting device C include synchronization cutting mechanism and Slow cure forming conveyer X, accelerate to shunt conveyer belt Y and shunt conveyer belt Z at a high speed；The overturning stacking apparatus D includes leading portion conveyor belt, two tippers, stacking frame body and electric control unit.The present invention realizes automatic stirring grouting by each control unit and mechanical structure of central control system, automatically controls molding, automatic cutting and automatic turning stacking, the degree of automation for producing gypsum sheet material improves, and alleviates the labor intensity of worker, has saved human cost.
Description
Technical field
The invention belongs to construction material production fields, more particularly to a kind of gypsum sheet material automatic production line.
Background technique
Existing gypsum board manufacture is all manual type, and production efficiency is low.Applicant company's gypsum sheet material technological process of production
As follows: material storage → material conveying → main and supplementary materials proportion → pipeline stirs → is proportionally added into foaming stirring → grouting → Kun pressure
Molding → heating ventilation accelerated solidification → cutting → conveying → overturning → stacking.In this regard, in order to realize fully-automatic production, mitigate work
People's labor intensity, saves human cost, and inventor devises a kind of gypsum sheet material automatic production line.
Summary of the invention
The purpose of the present invention is to provide a kind of gypsum sheet material automatic production line, which passes through central control system
Each control unit and mechanical structure realize automatic stirring grouting, automatically control molding, automatic cutting and automatic turning
Stacking, the degree of automation for producing gypsum sheet material improve, alleviate the labor intensity of worker, saved human cost.
In order to achieve the above objectives, The technical solution adopted by the invention is as follows:
A kind of gypsum sheet material automatic production line, including stirring grouting equipment A, control molding equipment B, synchronous cutting and acceleration point
Flow device C, overturning stacking apparatus D and central control system, stirring grouting equipment A include transport portion and mixing part 1, defeated
Part front end connection major ingredient storage tank 2 and auxiliary material storage tank 3, transport portion is sent also to connect with foaming machine 4 and air bottle 5；Stirring
Grouting equipment A by grouting seal closure 7 with control molding equipment B connect, control molding equipment B include rack, main driving mechanism,
Side mode shaping mechanism and Kun pressure device, side mode shaping mechanism have side mode belt 6, and rack includes middle net hanger bracket 8, Kun pressure crane
9, Kun pressure devices include blower drainage hood 10, and control molding equipment B further includes main cleaning device of belt 11 and the cleaning of side mode belt
Device 12；Synchronous cutting and acceleration shunting device C include synchronization cutting mechanism 15 and Slow cure forming conveyer X, accelerate to shunt
Conveyer belt Y and high speed shunt conveyer belt Z；The overturning stacking apparatus D includes leading portion conveyor belt, two tippers 13, stackings
Frame body 14 and electric control unit.
The stirring grouting equipment A, including transport portion and mixing part, wherein transport portion includes rotary feeder
2A and screw conveyor 4A；Mixing part includes major ingredient flow controller 14A, batching controller 10A and agitating device 12A；Tool
Body connection relationship is as follows: the major ingredient storehouse lower end 1A is equipped with rotary feeder 2A, and rotary feeder 2A passes through pipeline, flange and spiral transferring
Machine 4A is sent to be connected, screw conveyor 4A is driven by motor 3A；The transfer pipeline 5A of screw conveyor 4A connection inclination installation, conveying
It is equipped with interim storage tank 7A below the upper end of pipeline 5A, the upper end interim storage tank 7A is equipped with sensor 6A, under interim storage tank 7A
End is connect with major ingredient flow controller 14A, and agitating device 12A, agitating device 12A packet are installed below major ingredient flow controller 14A
Double helix agitator arm 17A is included, agitating device 12A drives main axis by stirring motor 13A, belt pulley；Agitating device
End, the front end major ingredient flow controller 14A of 12A is additionally provided with proportioner, and proportioner includes ingredient flushing pipeline 8A, auxiliary material
Pipe 9A, batching controller 10A and liquid level sensor 11A；The top of agitating device 12A is equipped with former and later two foaming agent injection pipes
Road 15A, foaming agent filling line 15A are equipped with switch electromagnetic valve 16A；The rear end bottom of agitating device 12A is equipped with grouting flow
Two-way control valve 20A is rinsed in electric floating ball valve 18A, the connection grouting of the grouting lower end flow electric floating ball valve 18A, and grouting is rinsed
Two-way control valve 20A is respectively communicated with cleaning discharge outlet 19A, grouting mouth 21A and viscosimeter 22A, multiple flushing water solenoid valves and is located at
The upper end of agitating device 12A.
The control molding equipment B includes rack, main driving mechanism, side mode shaping mechanism and Kun pressure device, in rack
It is main driving mechanism, is Kun pressure device among the top of main driving mechanism, Kun pressure device surrounding is side mode shaping mechanism；Main driving
Mechanism include main conveyor belt 14B, main conveyor belt driving wheel 15B and main conveyor belt driven wheel 25B, main conveyor belt driving wheel 15B by
Main drive motor 16B is driven by main drive chain item wheel 17B, and main driving mechanism lower part is equipped with main conveyor belt cleaning device 20B；Kun
Pressure device includes that Kun pressure belt 4B, Kun pressure belt drives wheel 7B, Kun pressure belt slave wheel 3B and crane, Kun press belt drives wheel
7B presses belt driving motor 8B to drive by Kun；Grouting sealing partition is equipped with before the stirring grouting equipment 1B of Kun pressure device front end
23B；Kun pressure device is equipped with middle host's pair hanger bracket 2B；The Kun pinch roller of Kun pressure device is equipped with middle net depth adjustment bar 5B, in
The bottom end net depth adjustment bar 5B is sliding wheel 6B；Kun pressure device rear end, main driving mechanism are equipped with middle net partition 21B, middle net
The sliding that therefrom extension elongation passes through the bottom end depth adjustment bar 5B inside the middle net stretcher 27B of the lower end host's pair hanger bracket 2B is led
6B is taken turns, is fixedly clamped in the gap among middle net partition；Kun pressure device rear end is additionally provided with axial flow blower 9B, heater element 10B；
Side mode shaping mechanism includes side mode conveyer belt 13B, side mode conveyer belt driving wheel 12B and side mode conveyer belt driven wheel 26B, and side mode is defeated
Sending band driving wheel 12B is to drive the main driving gear 18B of side mode to pass through side mode tumbler gear 19B band again by main drive motor 16B
It moves drive shaft and drives；Side mode shaping mechanism both ends are equipped with side mode device for cleaning conveying belt 28B；Ultrasonic distance sensor
29B is mounted on grout groove Shell Plate.
The synchronous cutting and acceleration shunting device C includes synchronization cutting mechanism and Slow cure forming conveyer X, accelerates
It shunts conveyer belt Y and high speed shunts conveyer belt Z, wherein the end of Slow cure forming conveyer A head end connection control molding machine
End, Slow cure forming conveyer X section includes driving motor 1C, dynamic support Kun idler wheel 2C, unpowered support Kun idler wheel 3C, is had
It is backplate 7C above power support Kun idler wheel 2C and unpowered support Kun idler wheel 3C, is equipped with both ends above backplate 7C and axial flow blower 4C is housed
Blower drainage hood 6C and heating unit 5C；Synchronization cutting mechanism includes synchronous cutting knife rest 8C, synchronous cutting blade 9C, synchronization
Guide rail 10C, synchronous guide track servo motor 11C, synchronization cutting mechanism are driven laterally across two constant lead screws, round trip both ends
Setting commutation limit and safe spacing, operation triggering commutation limit, driver automatic reverse, synchronization cutting mechanism are longitudinal same by left and right
Guide rail 10C is walked to complete longitudinal movement, every synchronous guide track 10C is made of rack gear, gear, driver；Accelerate to shunt conveyer belt Y
Part, which is equipped with, accelerates belt 12C and acceleration motor 13C.
The overturning stacking apparatus D includes leading portion conveyor belt, two tippers, stacking frame body and electrical control list
Member, wherein tipper includes stacking rack 16D, rollover stand 6D, and the two sides stacking rack 16D are externally provided with walking rack track 15D, thereon
Gear is driven by walking encoded servo motor 13D, moving gear box 14D, has tipper support frame 3D and support on stacking rack 16D
Kun plate 4D, rollover stand 6D are mounted on tipper support frame 3D by turnover hinge 7D, overturning driving gear 1D, overturning driving electricity
Machine 2D and turning gear 5D drives rollover stand 6D overturning；It is equipped among rollover stand 6D and sets adjustment belt 8D and position adjustment belt
Driving motor 9D；The rear end rollover stand 6D is equipped with level sensor 11D.
The present invention realizes automatic stirring by each control unit and mechanical structure of central control system and is in the milk, automatically
Control molding, automatic cutting and automatic turning stacking, the degree of automation for producing gypsum sheet material improve, and alleviate worker's
Labor intensity has saved human cost.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is mechanical structure top view of the present invention.
Fig. 3 is the AB magnified partial view of Fig. 2.
Fig. 4 is the C portion enlarged drawing of Fig. 2.
Fig. 5 is the D magnified partial view of Fig. 2.
Fig. 6 is the structural schematic diagram of part A stirring grouting equipment of the invention.
Fig. 7 is the structural schematic diagram of part B control molding equipment of the invention.
Fig. 8 is the structural schematic diagram of C portion synchronous cutting and acceleration shunting device of the invention.
Fig. 9 is the structural schematic diagram of D partial switching machine of the invention.
In figure: A, stirring grouting equipment, B, control molding equipment, C, synchronous cutting and acceleration shunting device, D, overturning heap
Pile equipment, 1, mixing part, 2, major ingredient storage tank, 3, auxiliary material storage tank, 4, foaming machine, 5, air bottle, 6, side mode belt, 7, filling
Starch seal closure, 8, middle net hanger bracket, 9, Kun pressure crane, 10, blower drainage hood, 11, main cleaning device of belt, 12, side mode skin
Band cleaning device, 13, tipper, 14, stacking frame body, 15, synchronization cutting mechanism.
1A, major ingredient storehouse, 2 A, rotary feeder, 3 A, motor, 4 A, screw conveyor, 5 A, transfer pipeline, 6 A,
Sensor, 7 A, interim storage tank, 8 A, ingredient water and flushing water route, 9 A, auxiliary material pipeline, 10 A, batching controller, 11 A,
Liquid level sensor, 12 A, agitating device, 13 A, stirring motor, 14 A, major ingredient flow regulator, 15 A, foaming agent injection
Pipeline, 16 A, switch electromagnetic valve, 17 A, double helix agitator arm, 18 A, grouting flow electric floating ball valve, 19 A, cleaning
Discharge outlet, 20 A, grouting rinse two-way control valve, 21 A, grouting mouth, 22 A, viscosimeter.
1B, stirring grouting equipment, 2 B, middle host's pair hanger bracket, 3 B, Kun pressure belt slave wheel, 4 B, Kun pressure belt, 5
B, middle net depth adjustment bar, 6 B, sliding wheel, 7 B, Kun press belt drives wheel, and 8 B, Kun press belt driving motor, 9 B, axis
Flow fan, 10 B, heater element, 11 B, blower draw cover, 12 B, side mode conveyer belt driving wheel, 13 B, side mode conveyer belt, and 14
B, main conveyor belt, 15 B, main conveyor belt driving wheel, 16 B, main drive motor, 17 B, main drive chain item wheel, 18 B, side mode master
Drive gear, 19 B, side mode tumbler gear, 20 B, main conveyor belt cleaning device, 21 B, middle net partition, 22 B, electrical servo
Push rod, 23 B, grouting sealing partition, 24 B, side mode conveyer belt driven shaft, 25 B, main conveyor belt driven wheel, 26 B, side mode are defeated
Send band driven wheel, 27 B, middle net stretcher, 28 B, side mode device for cleaning conveying belt, 29 B, ultrasonic distance sensor.
5 C, 1C, driving motor, 2 C, dynamic support Kun idler wheel, 3 C, unpowered support Kun idler wheel, 4 C, axial flow blower add
10 C, hot cell, 6 C, blower drainage hood, 7 C, backplate, 8 C, synchronous cutting knife rest, 9 C, synchronous cutting blade are synchronized and are led
12 C, rail, 11 C, synchronous guide track servo motor accelerate belt, 13 C, accelerate motor, X: Slow cure forming conveyer, Y:
Accelerate to shunt conveyer belt, Z: high speed shunts conveyer belt.
1D, overturning driving gear, 2 D, turn drive motor, 3 D, tipper support frame, 4 D, support Kun plate, 5 D, overturning
Gear, 6 D, rollover stand, 7 D, turnover hinge, 8 D, position adjustment belt, 9 D, position adjustment belt driving motor, 10 D,
Overturn postive stop baffle, 11 D, level sensor, 12 D, walking safe spacing sensor, 13 D, walking encoded servo electricity
Machine, 14 D, moving gear box, 15 D, walking rack track, 16 D, stacking rack, 17 D, middle level sensor.
Specific embodiment
With reference to the accompanying drawings and embodiments to a specific embodiment of the invention, structure, feature and its effect, it is described in detail
As after.
Referring to Fig. 1-5, a kind of gypsum sheet material automatic production line, including stir grouting equipment A, control molding equipment B, is same
Step cutting and acceleration shunting device C, overturning stacking apparatus D and central control system, stirring grouting equipment A includes transport portion
With mixing part 1, transport portion front end connects major ingredient storage tank 2 and auxiliary material storage tank 3, transport portion also with foaming machine 4 and sky
Gas cylinder 5 connects；Stirring grouting equipment A is connect by grouting seal closure 7 with control molding equipment B, and control molding equipment B includes machine
Frame, main driving mechanism, side mode shaping mechanism and Kun pressure device, side mode shaping mechanism have side mode belt 6, and rack includes middle net suspension
Frame 8, Kun press crane 9, and Kun pressure device includes blower drainage hood 10, and control molding equipment B further includes main cleaning device of belt 11
With side mode cleaning device of belt 12；Synchronous cutting and acceleration shunting device C include that synchronization cutting mechanism 15 and Slow cure molding are defeated
It send band X, accelerate to shunt conveyer belt Y and high speed shunting conveyer belt Z；The overturning stacking apparatus D includes leading portion conveyor belt, Liang Tai
Tipper 13, stacking frame body 14 and electric control unit.
The stirring grouting equipment A includes transport portion and mixing part, and transport portion includes rotary feeder 2A and spiral shell
Revolve conveyer 4A；Mixing part includes major ingredient flow controller 14A, batching controller 10A and agitating device 12A；Specific connection
Relationship is as follows: the major ingredient storehouse lower end 1A is equipped with rotary feeder 2A, and rotary feeder 2A passes through pipeline, flange and screw conveyor 4A
It is connected, screw conveyor 4A is driven by motor 3A；The transfer pipeline 5A, transfer pipeline 5A of screw conveyor 4A connection inclination installation
Upper end below be equipped with interim storage tank 7A, the upper end interim storage tank 7A be equipped with sensor 6A, the lower end interim storage tank 7A and master
The 14A connection of stream amount controller, major ingredient flow controller 14A install lower section agitating device 12A, and agitating device 12A includes double spiral shells
Agitator arm 17A is revolved, agitating device 12A drives main axis by stirring motor 13A, belt pulley；The end of agitating device 12A
Portion, the front end major ingredient flow controller 14A are additionally provided with proportioner, and proportioner includes ingredient flushing pipeline 8A, auxiliary material pipe 9A, matches
Expect controller 10A and liquid level sensor 11A；The top of agitating device 12A is equipped with former and later two foaming agents filling line 15A,
Foaming agent filling line 15A is equipped with switch electromagnetic valve 16A；The rear end bottom of agitating device 12A is equipped with grouting flow electric floating
Two-way control valve 20A is rinsed in dynamic ball valve 18A, the connection grouting of the grouting lower end flow electric floating ball valve 18A, and two-way control is rinsed in grouting
Valve 20A processed is respectively communicated with cleaning discharge outlet 19A, grouting mouth 21A and viscosimeter 22A, and multiple flushing water solenoid valves are located at stirring dress
Set the upper end of 12A.
The major ingredient flow regulator 14A includes impeller and shell, and top-open connects interim storage tank 7A, opens below
Mouth connection agitating device 12A, clearance shaft coupling connection rotation control motor, powder fixation are fallen into regulating device from top-open
In portion's impeller slot, external motor rotation speed maximum is no more than 240r/min.
The impeller of the major ingredient flow regulator 14A is evenly distributed with 12 blades.
The double helix agitator arm 17A is made of two external spiral ribbons and an inside spin ribbon, inside and outside ribbon spiral shell
One times away from difference.
The agitating device 12A is installed equipped with bracket.
It is tightly connected between each component by flange or buckle or sealing ring.
Described and stirring slurry contact the interim storage tank of component, agitating device pipeline, agitating device inner wall, stirring blade
Spray teflon coating.
Every pipeline of the foaming agent filling line 15A sets three decanting points, and decanting point is around circumference at 120 degree of angles.
The control molding equipment B includes rack, main driving mechanism, side mode shaping mechanism and Kun pressure device, is in rack
Main driving mechanism is Kun pressure device among the top of main driving mechanism, and Kun pressure device surrounding is side mode shaping mechanism；Main driving machine
Structure includes main conveyor belt 14B, main conveyor belt driving wheel 15B and main conveyor belt driven wheel 25B, and main conveyor belt driving wheel 15B is by leading
Driving motor 16B is driven by main drive chain item wheel 17B, and main driving mechanism lower part is equipped with main conveyor belt cleaning device 20B；Kun pressure
Device includes that Kun pressure belt 4B, Kun pressure belt drives wheel 7B, Kun pressure belt slave wheel 3B and crane, Kun press belt drives wheel 7B
Belt driving motor 8B is pressed to drive by Kun；Grouting sealing partition 23B is equipped with before the stirring grouting equipment 1B of Kun pressure device front end；
Kun pressure device is equipped with middle host's pair hanger bracket 2B；The Kun pinch roller of Kun pressure device is equipped with middle net depth adjustment bar 5B, and middle net is deep
Spending the bottom end adjusting rod 5B is sliding wheel 6B；Kun pressure device rear end, main driving mechanism are equipped with middle net partition 21B, and middle net is therefrom
Extension elongation passes through the sliding wheel of the bottom end depth adjustment bar 5B inside the middle net stretcher 27B of the lower end host pair hanger bracket 2B
6B is fixedly clamped in the gap among middle net partition；Kun pressure device rear end is additionally provided with axial flow blower 9B, heater element 10B；Side
Mold forming mechanism includes side mode conveyer belt 13B, side mode conveyer belt driving wheel 12B and side mode conveyer belt driven wheel 26B, side mode conveying
Band driving wheel 12B is to drive the main driving gear 18B of side mode to pass through side mode tumbler gear 19B again by main drive motor 16B to drive
Drive shaft and drive；Side mode shaping mechanism both ends are equipped with side mode device for cleaning conveying belt 28B；Ultrasonic distance sensor 29B
It is mounted on grout groove Shell Plate.
The axial flow blower 9B, heater element 10B are equipped with blower and draw cover 11B.
The side mode conveyer belt driven wheel 26B is mounted on side mode conveyer belt driven shaft 24B.
The crane Shanghai of the Kun pressure device is equipped with electrical servo push rod 22B.
The synchronous cutting and acceleration shunting device C include synchronization cutting mechanism and Slow cure forming conveyer X, accelerate to divide
It flows conveyer belt Y and high speed shunts conveyer belt Z, wherein the end of Slow cure forming conveyer X head end connection control molding machine,
Slow cure forming conveyer X section includes driving motor 1C, dynamic support Kun idler wheel 2C, unpowered support Kun idler wheel 3C, is had
It is backplate 7C above power support Kun idler wheel 2C and unpowered support Kun idler wheel 3C, both ends is equipped with above backplate 7C equipped with axial flow blower 4C's
Blower drainage hood 6C and heating unit 5C；Synchronization cutting mechanism includes synchronous cutting knife rest 8C, synchronous cutting blade 9C, synchronizes and lead
Rail 10C, synchronous guide track servo motor 11C, synchronization cutting mechanism are driven laterally across two constant lead screws, and round trip both ends are set
It replaces to limit and safe spacing, operation triggering commutation limit, driver automatic reverse, synchronization cutting mechanism is longitudinal to be synchronized by left and right
Guide rail 10C completes longitudinal movement, and every synchronous guide track 10C is made of rack gear, gear, driver；Accelerate to shunt the portion conveyer belt Y
It is arranged with and accelerates belt 12C and acceleration motor 13C.
The linear velocity of the synchronous guide track 10C gear direction of advance of the synchronization cutting mechanism is equal to Slow cure forming conveyer
Speed.
It is the same with Slow cure forming conveyer X section structure that the high speed shunts the part conveyer belt Z, but without axial flow blower
4C, blower drainage hood 6C and heating unit 5C.
The overturning stacking apparatus D includes leading portion conveyor belt, two tippers, stacking frame body and electrical control list
Member, wherein tipper includes stacking rack 16D, rollover stand 6D, and the two sides stacking rack 16D are externally provided with walking rack track 15D, thereon
Gear is driven by walking encoded servo motor 13D, moving gear box 14D, has tipper support frame 3D and support on stacking rack 16D
Kun plate 4D, rollover stand 6D are mounted on tipper support frame 3D by turnover hinge 7D, overturning driving gear 1D, overturning driving electricity
Machine 2D and turning gear 5D drives rollover stand 6D overturning；It is equipped among rollover stand 6D and sets adjustment belt 8D and position adjustment belt
Driving motor 9D；The rear end rollover stand 6D is equipped with level sensor 11D.
Middle part is equipped with two pieces of overturning postive stop baffle 10D on the tipper support frame 3D.
The two sides the tipper support frame 3D lower end is equipped with walking safe spacing sensor 12D, and position is equipped with middle position in front end
Sensor 17D.
The electric control unit is programmed using single-chip microcontroller, is communicated using 232 or 485 and operation computer.
Undeclared part involved in the present invention is same as the prior art or is realized using the prior art.
Claims (5)
1. a kind of gypsum sheet material automatic production line, it is characterised in that: including stirring grouting equipment (A), control molding equipment
(B), synchronous cutting and acceleration shunting device (C), overturning stacking apparatus (D) and central control system, are stirred grouting equipment (A)
Including transport portion and mixing part (1), transport portion front end connects major ingredient storage tank (2) and auxiliary material storage tank (3), delivery section
Divide and is also connect with foaming machine (4) and air bottle (5)；It stirs grouting equipment (A) and passes through grouting seal closure (7) and control molding equipment
(B) it connects, control molding equipment (B) includes rack, main driving mechanism, side mode shaping mechanism and Kun pressure device, side mode molding machine
Structure has side mode belt (6), and rack includes middle net hanger bracket (8), Kun pressure crane (9), and Kun pressure device includes blower drainage hood
(10), control molding equipment (B) further includes main cleaning device of belt (11) and side mode cleaning device of belt (12)；Synchronous cutting and
Accelerate shunting device (C) include synchronization cutting mechanism (15) and Slow cure forming conveyer (X), accelerate shunting conveyer belt (Y) and
High speed shunts conveyer belt (Z)；The overturning stacking apparatus (D) includes leading portion conveyor belt, two tippers (13), stacking frame bodies
(14) and electric control unit.
2. a kind of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: the stirring grouting equipment
(A), including transport portion and mixing part, wherein transport portion includes rotary feeder (2A) and screw conveyor (4A)；It stirs
Mixing part includes major ingredient flow controller (14A), batching controller (10A) and agitating device (12A)；Specific connection relationship is such as
Under: the major ingredient storehouse lower end (1A) is equipped with rotary feeder (2A), and rotary feeder (2A) passes through pipeline, flange and screw conveyor
(4A) is connected, and screw conveyor (4A) is driven by motor (3A)；The transfer pipeline of screw conveyor (4A) connection inclination installation
The upper end lower section of (5A), transfer pipeline (5A) are equipped with interim storage tank (7A), and the interim storage tank upper end (7A) is equipped with sensor
(6A), the interim storage tank lower end (7A) are connect with major ingredient flow controller (14A), installation below major ingredient flow controller (14A)
Agitating device (12A), agitating device (12A) include double helix agitator arm (17A), and agitating device (12A) passes through stirring motor
(13A), belt pulley drive main axis；End, front end major ingredient flow controller (14A) of agitating device (12A) are additionally provided with and match
Expect device, proportioner includes ingredient flushing pipeline (8A), auxiliary material pipe (9A), batching controller (10A) and liquid level sensor
(11A)；The top of agitating device (12A) is equipped with former and later two foaming agent filling lines (15A), foaming agent filling line (15A)
It is equipped with switch electromagnetic valve (16A)；The rear end bottom of agitating device (12A) is equipped with grouting flow electric floating ball valve (18A), fills
It starches the connection grouting of the flow electric floating ball valve lower end (18A) and rinses two-way control valve (20A), two-way control valve is rinsed in grouting
(20A) is respectively communicated with cleaning discharge outlet (19A), grouting mouth (21A) and viscosimeter (22A), and multiple flushing water solenoid valves, which are located at, to be stirred
Mix the upper end of device (12A).
3. a kind of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: the control molding equipment
(B) include rack, main driving mechanism, side mode shaping mechanism and Kun pressure device, be main driving mechanism in rack, main driving mechanism
It is Kun pressure device among top, Kun pressure device surrounding is side mode shaping mechanism；Main driving mechanism includes main conveyor belt (14B), master
Conveyer belt driving wheel (15B) and main conveyor belt driven wheel (25B), main conveyor belt driving wheel (15B) are logical by main drive motor (16B)
Main drive chain item wheel (17B) drive is crossed, main driving mechanism lower part is equipped with main conveyor belt cleaning device (20B)；Kun pressure device includes
Kun presses belt (4B), Kun pressure belt drives wheel (7B), Kun pressure belt slave wheel (3B) and crane, and Kun presses belt drives wheel (7B)
It is driven by Kun pressure belt driving motor (8B)；Grouting sealing partition is equipped with before the stirring grouting equipment (1B) of Kun pressure device front end
(23B)；Kun pressure device is equipped with middle host's pair hanger bracket (2B)；The Kun pinch roller of Kun pressure device is equipped with middle net depth adjustment bar
(5B), middle net depth adjustment bar (5B) bottom end is sliding wheel (6B)；Kun pressure device rear end, main driving mechanism be equipped with middle net every
Plate (21B), extension elongation passes through depth adjustment inside the middle net stretcher (27B) of middle net therefrom lower end host's pair hanger bracket (2B)
The sliding wheel (6B) of the bottom end bar (5B) is fixedly clamped in the gap among middle net partition；Kun pressure device rear end is additionally provided with axis
Flow fan (9B), heater element (10B)；Side mode shaping mechanism includes side mode conveyer belt (13B), side mode conveyer belt driving wheel
(12B) and side mode conveyer belt driven wheel (26B), side mode conveyer belt driving wheel (12B) are to drive side by main drive motor (16B)
Main driving gear (18B) of mould drives drive shaft to drive by side mode tumbler gear (19B) again；Side mode shaping mechanism both ends are set
There is side mode device for cleaning conveying belt (28B)；Ultrasonic distance sensor (29B) is mounted on grout groove Shell Plate.
4. a kind of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: the synchronous cutting and add
Fast shunting device (C) includes synchronization cutting mechanism and Slow cure forming conveyer (X), accelerates to shunt conveyer belt (Y) and high speed point
It flows conveyer belt (Z), wherein the end of Slow cure forming conveyer (A) head end connection control molding machine, Slow cure molding
Conveyer belt (X) partially includes driving motor (1C), dynamic support Kun idler wheel (2C), unpowered support Kun idler wheel (3C), dynamic support
Kun idler wheel (2C) and unpowered support Kun idler wheel (3C) are backplate (7C) above, and backplate (7C) is equipped with both ends above and axial flow blower is housed
The blower drainage hood (6C) and heating unit (5C) of (4C)；Synchronization cutting mechanism includes synchronous cutting knife rest (8C), synchronous cutting knife
Piece (9C), synchronous guide track (10C), synchronous guide track servo motor (11C), synchronization cutting mechanism are passed laterally across two constant lead screws
Dynamic, the setting commutation limit of round trip both ends and safe spacing run triggering commutation limit, and driver automatic reverse is synchronized and cut
Cutting mill is longitudinally completed longitudinal movement by left and right synchronous guide track (10C), and every synchronous guide track (10C) is by rack gear, gear, driver
Composition；Accelerate to shunt conveyer belt (Y) and be partially equipped with to accelerate belt (12C) and accelerate motor (13C).
5. a kind of gypsum sheet material automatic production line as described in claim 1, it is characterised in that: the overturning stacking apparatus
It (D) include leading portion conveyor belt, two tippers, stacking frame body and electric control unit, wherein tipper includes stacking rack
(16D), rollover stand (6D), the two sides stacking rack (16D) are externally provided with walking rack track (15D), and gear thereon is watched by walking
Clothes coding motor (13D), moving gear box (14D) drive, and have tipper support frame (3D) and support Kun plate on stacking rack (16D)
(4D), rollover stand (6D) are mounted on tipper support frame (3D) by turnover hinge (7D), overturning driving gear (1D), overturning
Driving motor (2D) and turning gear (5D) drive rollover stand (6D) overturning；It is equipped among rollover stand (6D) and sets adjustment belt
(8D) and position adjust belt driving motor (9D)；The rollover stand rear end (6D) is equipped with level sensor (11D).
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| Application Number | Priority Date | Filing Date | Title |
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| CN201910426293.2A CN110027104B (en) | 2019-05-22 | 2019-05-22 | Automatic production line for gypsum boards |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910426293.2A CN110027104B (en) | 2019-05-22 | 2019-05-22 | Automatic production line for gypsum boards |
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| CN110027104B CN110027104B (en) | 2024-04-02 |
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| CN114474321A (en) * | 2022-02-23 | 2022-05-13 | 徐州工业职业技术学院 | Conveying posture adjusting device and monitoring method for insulation board production line |
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| CN110027104B (en) | 2024-04-02 |
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