CN217322303U - Automatic assembly device for plastic ball valve - Google Patents
Automatic assembly device for plastic ball valve Download PDFInfo
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- CN217322303U CN217322303U CN202220243137.XU CN202220243137U CN217322303U CN 217322303 U CN217322303 U CN 217322303U CN 202220243137 U CN202220243137 U CN 202220243137U CN 217322303 U CN217322303 U CN 217322303U
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- valve body
- feeding
- limiting
- ball valve
- plates
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Abstract
The utility model discloses an automatic assembly device for plastic ball valves, which comprises a valve body feeding assembly, wherein the valve body feeding assembly comprises a feeding track and a pushing cylinder, the feeding track comprises a base, a containing groove is arranged below the base, vertical plates which are vertically arranged are arranged on two sides of the base, a plurality of mounting holes are arranged on the vertical plates, limiting plates are arranged on the vertical plates, and the two limiting plates are positioned on two sides of the notch of the containing groove; one side, facing the vertical plate, of the limiting plate is provided with a positioning column which is horizontally arranged and is inserted into the mounting hole of the vertical plate, a spring is sleeved on the positioning column, one end of the spring abuts against the limiting plate, and the other end of the spring abuts against the vertical plate; the pushing cylinder is located behind the feeding rail, and a pushing block is fixed on the pushing cylinder and located behind the accommodating groove. The utility model discloses can realize the semi-automatic feeding of valve body, improve plastic ball valve's production efficiency and product quality, reduce labour cost.
Description
Technical Field
The utility model relates to a plastics ball valve assembly technical field, in particular to plastics ball valve automatic assembly device.
Background
The plastic ball valve is mainly used for medium in stage or connecting pipeline, and can be used for regulating and controlling fluid, and compared with other valves, it has the advantages of small fluid resistance, light valve body weight, strong corrosion resistance, compact and beautiful appearance structure, light body weight, easy installation, strong corrosion resistance, wide application range, sanitary and nontoxic material, wear resistance, easy disassembly, simple and easy maintenance, etc.
The existing plastic ball valve adopts a manual installation mode to install the valve body, the O-shaped ring, the disc handle and the top cover, but the manual mode is high in assembly labor intensity and low in efficiency, neglected loading is easy to occur, and the quality of the whole product is influenced. If adopt automation line, the valve body is as the installation base member of whole plastics ball valve, and the position of valve body is fixed especially important, but general valve body below is tubular structure, and the circular arc bottom surface can take place to empty when making the valve body place, influences subsequent O type circle installation.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a plastics ball valve automatic assembly device can fix the valve body, makes it get into automation line and carries out automated assembly.
Therefore, the technical scheme of the utility model is that: the automatic plastic ball valve assembling device comprises a valve body feeding assembly, wherein the valve body feeding assembly comprises a feeding rail and a pushing cylinder, the feeding rail comprises a base, an accommodating groove is formed below the base, vertical plates which are vertically arranged are arranged on two sides of the base, a plurality of mounting holes are formed in the vertical plates, limiting plates are mounted on the vertical plates, and the two limiting plates are located on two sides of a notch of the accommodating groove; one side, facing the vertical plate, of the limiting plate is provided with a positioning column which is horizontally arranged and is inserted into the mounting hole of the vertical plate, a spring is sleeved on the positioning column, one end of the spring abuts against the limiting plate, and the other end of the spring abuts against the vertical plate; the pushing cylinder is located behind the feeding rail, and a pushing block is fixed on the pushing cylinder and located behind the accommodating groove.
The utility model is used for the material loading operation of automatic assembly line of plastic ball valve, the valve body of plastic ball valve vertically is placed in the storage tank, and storage tank top both sides are equipped with the limiting plate, and the limiting plate back is equipped with the spring, and the limiting plate receives the spring action of spring, supports the both sides at the spacing end of dish handle on the valve body, because the effort of both sides spring is the same, can lead the valve body, guarantees that whole valve body is in the vertical state, makes things convenient for the automatic installation of accessories such as follow-up O type circle; the valve body is placed at material loading track rear, promotes the cylinder and promotes the valve body forward for when the valve body moved to the material loading position forward along the material loading track, the valve body is cliied to the material loading manipulator, and drives the valve body and continue to move forward, breaks away from the effect of limiting plate after, moves the valve body to the installation position, carries out the automatic installation of accessories such as O type circle. The material loading manipulator can move back and forth and reciprocate relative to the material loading track, and at first the material loading manipulator utilizes the grabhook to snatch the valve body in the forefront, and the valve body still is restricted its about and is controlled with removing about by the limiting plate this moment, so material loading manipulator centre gripping valve body back area valve body continues the antedisplacement for the valve body breaks away from the limiting plate completely, and the valve body is still the vertical state this moment, and material loading manipulator goes fixedly on its removal belt lower installation station.
Preferably, the front end of the feeding track is provided with an in-place sensor. The in-place sensor can sense whether the valve body is in place or not, and after the valve body is in place, the pushing cylinder stops pushing the valve body forwards, and meanwhile, the feeding manipulator clamps the valve body; and when the in-place sensor does not sense the valve body, the pushing cylinder drives the pushing block to push the valve body forwards, so that the valve body supplements the front vacant position, and waits for the next clamping of the feeding manipulator.
Preferably, the inner side of the front end of the feeding track is provided with a photoelectric sensing patch, one side of the feeding track is provided with a transmitting end, and the other side of the feeding track is provided with a receiving end. The transmitting end emits light, the receiving end can receive the light, when the valve body reaches the front end of the feeding rail, the valve body blocks the light, and the receiving end can not receive the light, so that the in-place signal can be output.
Preferably, the radial section of the accommodating groove is U-shaped, and the two limiting strips are arranged at the opening at the upper end of the accommodating groove in a bilateral symmetry manner. The storage tank of U style of calligraphy makes things convenient for the valve body to vertically place, and in order to avoid empting about the valve body, sets up the limiting plate in the upper end, and the limiting plate can clip the spacing end of dish handle, and the straightness that hangs down of valve body can be guaranteed to two spacing bilateral symmetry.
Preferably, the rear ends of the two limiting plates are provided with inclined planes towards each other, so that a splayed feeding port is formed and is positioned above the rear end of the feeding rail. The splayed feeding port on the limiting plate facilitates the valve body to be pushed into the feeding track, and the limiting end of the disc handle is clamped into the limiting plate to guide the valve body, so that the limiting plate limits the left position and the right position of the valve body.
Compared with the prior art, the beneficial effects of the utility model are that: can realize the semi-automatic feeding of valve body, artifical placing the valve body in material loading track rear end, promote the cylinder and promote the valve body to material loading track the place ahead, the valve body can be got to the material loading manipulator clamp, guarantees the straightness that hangs down of valve body, conveniently carries out next process installation, realizes that the assembly production of plastics ball valve is automatic to improve the whole production efficiency and the product quality of plastics ball valve, reduce labour cost.
Drawings
The following detailed description is made with reference to the accompanying drawings and embodiments of the present invention
Fig. 1 is a top view of the structure of the present invention;
FIG. 2 is a structural side view of the feeding rail of the present invention;
fig. 3 is a schematic view of the operation of the present invention.
Labeled as: the feeding device comprises a feeding rail 1, a base 11, a containing groove 12, a vertical plate 13, a limiting plate 14, a positioning column 15, a spring 16, an inclined surface 17, a pushing cylinder 2, a pushing block 21, a feeding manipulator 3, a valve body 4, a dish handle limiting end 41, a transmitting end 51 and a receiving end 52.
Detailed Description
In the description of the present invention, it should be noted that, for the orientation words, such as the terms "center", "lateral (X)", "longitudinal (Y)", "vertical (Z)", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., the orientation and the positional relationship are indicated based on the orientation or the positional relationship shown in the drawings, and the description is only for convenience of describing the present invention and simplifying the description, but not for indicating or implying that the device or the element referred to must have a specific orientation, be constructed and operated in a specific orientation, and should not be construed as limiting the specific protection scope of the present invention.
Furthermore, if any, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features. Thus, the definition of "a first" or "a second" feature may explicitly or implicitly include one or more of the features, and "a plurality" or "a plurality" in the description of the invention means two or more unless a specific definition is explicitly provided.
See the drawings. The automatic assembly device for the plastic ball valve comprises a valve body feeding assembly, wherein the valve body feeding assembly comprises a feeding track 1, a pushing cylinder 2 and a feeding manipulator 3, the feeding track comprises a base 11, a containing groove 12 is formed below the base, and the radial section of the containing groove is U-shaped; vertical plates 13 are vertically arranged on two sides of the base, a plurality of mounting holes are formed in the vertical plates, strip-shaped limiting plates 14 are mounted on the vertical plates, and the two limiting plates are located at the opening at the upper end of the accommodating groove 12; a positioning column 15 which is horizontally arranged is arranged on one side, facing the vertical plate 13, of the limiting plate 14 and is inserted into the mounting hole of the vertical plate, a spring 16 is sleeved on the positioning column 15, one end of the spring 16 abuts against the limiting plate 14, the other end of the spring abuts against the vertical plate 13, and the spring 16 is in a compressed state and can push the limiting plates to move oppositely; one end of the positioning column 15 is fixed on the limiting plate, and the other end of the positioning column extends out of the mounting hole of the vertical plate. Inclined planes 17 are arranged on the opposite sides of the rear ends of the two limiting plates 14 to form a splayed feeding port which is positioned above the rear end of the feeding track. The splayed feeding port on the limiting plate facilitates the valve body to be pushed into the feeding track, and the limiting end of the disc handle to be clamped into the limiting plate is conveniently limited by the limiting plate in the left and right positions.
The pushing cylinder 2 is located behind the feeding rail, a pushing block 21 is fixed on the pushing cylinder 2, and the pushing block 21 is located behind the accommodating groove 12. In the initial stage, the valve body 4 is manually placed behind the feeding rail 1, the pushing cylinder 2 utilizes the pushing block 21 to push the valve body forwards, a rear vacant position is vacated, and the valve body is conveniently and continuously placed until the feeding rail 1 is full of the valve body; in the pushing process, the disc handle limiting end 41 of the valve body limits the material entering from the material inlet at the rear end of the limiting plate 14, and the limiting plate 14 is unfolded, so that the limiting plate is abutted against two sides of the disc handle limiting end 41 under the elastic force action of the spring 16, and the perpendicularity of the valve body 4 is ensured; during the material loading stage, the valve body in material loading track the place ahead is got the back by the clamp, promotes the cylinder and drives immediately and promotes the piece, makes it promote the valve body and mends the position, and material loading track the place ahead does not keep empty, guarantees that valve body automation assembly line goes on smoothly.
The feeding manipulator 3 is located at the front end of the feeding track 1, and the front end of the feeding track 1 is provided with an in-place sensor. The in-position sensor can sense whether the valve body is in position. The in-place sensor can be a common sensor sold in the market, and can also be a photoelectric induction sensor. For example, a photoelectric sensing patch is arranged on the inner side of the front end of the feeding rail, a transmitting end 51 is arranged on one side, a receiving end 52 is arranged on the other side, the transmitting end emits a light source, the receiving end can receive the light source, when the valve body 4 reaches the front end of the feeding rail 1, the valve body blocks the light source, and the receiving end cannot receive the light source, so that an in-place signal can be output.
After the valve body is in place, the pushing cylinder 2 stops pushing the valve body 4 forwards, and meanwhile, the feeding manipulator 3 clamps the valve body 4; when the in-place sensor does not sense the valve body, the cylinder rod of the pushing cylinder pushes the valve body forwards, so that the valve body is made to supplement the front vacant position to wait for the next clamping of the feeding manipulator.
The material loading manipulator can move back and forth and reciprocate relative to the material loading track, and at first the material loading manipulator utilizes the grabhook to snatch the valve body in the forefront, and the valve body still is restricted its about and is controlled with removing about by the limiting plate this moment, so material loading manipulator centre gripping valve body back area valve body continues the antedisplacement for the valve body breaks away from the limiting plate completely, and the valve body is still the vertical state this moment, and material loading manipulator goes fixedly on its removal belt lower installation station.
During assembly:
1) manually placing the valve body 4 behind the feeding rail 1, pushing the air cylinder 2 to push the valve body 4 forwards, freeing a rear vacant position, conveniently and continuously placing the valve body until the valve body is fully placed on the feeding rail;
2) an in-place sensor at the front end of the feeding track 1 can sense whether the valve body 4 is in place or not, and after the valve body is in place, the pushing cylinder 2 stops pushing the valve body forwards, and meanwhile, the feeding manipulator 3 clamps the valve body;
3) firstly, the feeding manipulator 3 moves downwards, the foremost valve body 4 is clamped by the gripper, and the valve body is still limited by the limiting plate 14 to move up and down and left and right at the moment, so that the feeding manipulator 3 clamps the valve body 4 and then drives the valve body to move forwards continuously, the valve body is completely separated from the limiting plate 14, and the valve body is still in a vertical state at the moment;
4) the feeding manipulator 3 moves the valve body 4 in a vertical state to be fixed and installed on the lower installation station.
It is above only the utility model discloses a preferred embodiment, the utility model discloses a scope of protection does not only confine above-mentioned embodiment, the all belongs to the utility model discloses a technical scheme under the thinking all belongs to the utility model discloses a scope of protection. It should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. The utility model provides a plastics ball valve automatic assembly device which characterized in that: the valve body feeding assembly comprises a feeding rail and a pushing cylinder, the feeding rail comprises a base, a containing groove is formed below the base, vertical plates are vertically arranged on two sides of the base, a plurality of mounting holes are formed in the vertical plates, limiting plates are mounted on the vertical plates, and the two limiting plates are located on two sides of a notch of the containing groove; one side, facing the vertical plate, of the limiting plate is provided with a positioning column which is horizontally arranged and is inserted into the mounting hole of the vertical plate, a spring is sleeved on the positioning column, one end of the spring abuts against the limiting plate, and the other end of the spring abuts against the vertical plate; the pushing cylinder is located behind the feeding rail, and a pushing block is fixed on the pushing cylinder and located behind the accommodating groove.
2. An automatic assembling device for a plastic ball valve according to claim 1, wherein: and the front end of the feeding track is provided with an in-place sensor.
3. An automatic assembling device for a plastic ball valve according to claim 1, wherein: the photoelectric sensing patch is arranged on the inner side of the front end of the feeding rail, a transmitting end is arranged on one side of the photoelectric sensing patch, and a receiving end is arranged on the other side of the photoelectric sensing patch.
4. An automatic assembling device for a plastic ball valve according to claim 1, wherein: the radial cross section of the containing groove is U-shaped, and the two limiting strips are arranged at the opening at the upper end of the containing groove in a bilateral symmetry mode.
5. An automatic assembling device for a plastic ball valve according to claim 1, wherein: the rear ends of the two limiting plates are oppositely provided with inclined planes to form a splayed feeding port which is positioned above the rear end of the feeding track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220243137.XU CN217322303U (en) | 2022-01-28 | 2022-01-28 | Automatic assembly device for plastic ball valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220243137.XU CN217322303U (en) | 2022-01-28 | 2022-01-28 | Automatic assembly device for plastic ball valve |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217322303U true CN217322303U (en) | 2022-08-30 |
Family
ID=82995167
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220243137.XU Active CN217322303U (en) | 2022-01-28 | 2022-01-28 | Automatic assembly device for plastic ball valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217322303U (en) |
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2022
- 2022-01-28 CN CN202220243137.XU patent/CN217322303U/en active Active
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