CN217166296U - Stamping device for automatic coil winding machine - Google Patents
Stamping device for automatic coil winding machine Download PDFInfo
- Publication number
- CN217166296U CN217166296U CN202220659903.0U CN202220659903U CN217166296U CN 217166296 U CN217166296 U CN 217166296U CN 202220659903 U CN202220659903 U CN 202220659903U CN 217166296 U CN217166296 U CN 217166296U
- Authority
- CN
- China
- Prior art keywords
- copper wire
- base
- stamping
- coil winding
- winding machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides a stamping device for automatic coil winding machine, includes equipment base, copper wire feed arrangement, copper wire stamping device and coil winding machine, copper wire feed arrangement includes copper wire feeding dish, first rotating electrical machines, flattening base, a plurality of location rim plate and second rotating electrical machines, the location rim plate divide into two sets ofly. Two sets of location rim plates are evenly arranged respectively in the left and right sides of flattening base, treat that the copper wire of processing passes through and contacts with two sets of location rim plates respectively between two sets of location rim plates, copper wire stamping device is including connecting in the punching press base of equipment base, connecting in the fixed bolster of equipment base, connecting in the slide bar of fixed bolster, sliding connection in the depression bar of slide bar, connecting in the mounting panel of depression bar, connecting the punching press head on the mounting panel and being used for driving the drive motor that the depression bar carries out reciprocating motion in vertical direction, the copper wire is followed copper wire feeding dish and is passed through flattening base and punching press base in proper order, finally accomplishes coil winding work at the coil coiling machine.
Description
Technical Field
The utility model relates to a circuit breaker processing equipment technical field especially relates to a stamping device for automatic coil winding machine.
Background
The coil is a very important part in the circuit breaker, and in the prior art, the process for processing the coil comprises the following steps: firstly, a feeding device drives a copper wire to be processed to feed; secondly, one end of the copper wire is fixed on the coil winding machine and is wound by a plurality of turns along the fixed shaft; thirdly, after the winding work is finished, cutting off the tail part of the coil through a cutting element; fourth, after the coil preliminary working was accomplished, need carry out stamping work, carry out the punching press respectively with the line cake at coil both ends through the punching press head to follow-up welding is on the copper spare, this kind of processing method, and the process is more, needs to carry out feeding ejection of compact work many times, has improved manufacturing cost greatly.
Disclosure of Invention
In order to solve the problem, the utility model provides a can just accomplish punching press work, improve production efficiency's a stamping device for automatic coil winding machine before the coil coiling greatly.
The technical scheme of the utility model: the utility model provides a stamping device for automatic coil winding machine, includes the equipment base, connects in the copper wire feed arrangement of equipment base, connects in the copper wire stamping device of equipment base and connects in the coil winding machine of equipment base, copper wire feed arrangement is including the copper wire feeding dish that is used for placing the copper wire of treating the processing, be used for driving the rotatory first rotating electrical machines of copper wire feeding dish, connect in the flattening base of equipment base, connect a plurality of location rim plate on the flattening base and be used for driving the rotatory second rotating electrical machines of location rim plate, the location rim plate divide into two sets ofly. Two sets of location rim plates are evenly arranged respectively in the left and right sides of flattening base, treat that the copper wire of processing passes through and contacts with two sets of location rim plates respectively between two sets of location rim plates, copper wire stamping device is including connecting in the punching press base of equipment base, connecting in the fixed bolster of equipment base, connecting in the slide bar of fixed bolster, sliding connection in the depression bar of slide bar, connecting in the mounting panel of depression bar, connecting the punching press head on the mounting panel and being used for driving the drive motor that the depression bar carries out reciprocating motion in vertical direction, the copper wire is followed copper wire feeding dish and is passed through flattening base and punching press base in proper order, finally accomplishes coil winding work at the coil coiling machine.
By adopting the technical scheme, firstly, the first rotating motor drives the copper wire in the copper wire feeding disc to feed, when the copper wire passes through the leveling base, the second rotating motor drives the positioning wheel discs to rotate, and the copper wire to be processed passes between the two sets of positioning wheel discs and is respectively contacted with the two sets of positioning wheel discs, so that the copper wire can be shaped and straightened in the leveling device so as to be convenient for the subsequent stamping processing procedure, when the copper wire enters the stamping base, the stamping rod is driven to press downwards in the vertical direction by the driving motor, the stamping rod is provided with the mounting plate and the stamping head connected with the mounting plate, the stamping work is directly finished on the copper wire to be processed by the stamping head, meanwhile, the time interval of controlling the stamping head to go and go once is controlled so as to ensure that the positions of two stamping points on the copper wire are matched with the positions of two wire cakes after the copper wire is wound into a coil, and the copper wire completing the stamping work carries out coil winding and cutting work by the coil winding machine, compared with the traditional coil processing technology, the coil stamping process is directly completed in the feeding process, subsequent reprocessing is omitted, the production efficiency is greatly improved, and the production cost is reduced.
The utility model discloses a further setting: the device comprises a device base and is characterized in that a CCD detection device is arranged on the device base, the CCD detection device comprises a fixed column, a camera connected to the fixed column, an image transmission element used for transmitting image information shot by the camera, an image storage element used for storing standard punched copper wire shape images, an image comparison element used for comparing whether the punched shape of the copper wire in the image information shot by the camera is qualified or not, a calculation element used for calculating the time interval of the qualified punched copper wire shot twice and a feedback element used for feeding processing results back to a first rotating motor, a driving motor and a second rotating motor, and the feedback element is respectively and electrically connected with the first rotating motor, the driving motor and the second rotating motor.
By adopting the technical scheme, the real-time picture information of the copper wire passing through the stamping base is shot by the camera and then is transmitted to the image comparison element by the image transmission element, the image comparison element compares the shape picture of the copper wire after the standard stamping with the image information transmitted by the camera, if the image information is qualified, the image information is marked as a first stamping point, if the image information is qualified, the image information transmitted subsequently is marked as a second stamping point, then the distance between the first stamping point and the second stamping point is calculated by the calculation element according to the time difference shot by the first stamping point and the second stamping point and the feeding speed of the copper wire, whether the length required by winding a standard coil is met or not is judged, if the length required by winding the standard coil is met, the feedback element does not work, the equipment continues to operate, and if the length required by winding the standard coil is not met, the first rotating motor, the second rotating motor and the driving motor are controlled to stop working by the feedback element, and the worker can debug the coil again to ensure that the produced coil is qualified.
The utility model discloses a further setting: the number of the stamping heads on the mounting plate is two, and the two stamping heads are in close contact.
Adopt above-mentioned technical scheme, in order to reduce the waste of copper wire, waste material production between two coils of coiling need be reduced as far as possible usually, therefore, when needs the punching press head to carry out the punching press at every turn, need punch press twice in succession, but not only work efficiency is lower like this, it is abundant inadequately still to lead to the punching press easily, lead to the copper wire to warp inadequately, influence follow-up weldment work, therefore, through setting up two punching press heads on the mounting panel, and two punching press head in close contact with, can guarantee once only to punch two stamping impressions on the copper wire, and the production efficiency is greatly improved, reduce the waste material production, and the product yield is improved.
The utility model discloses a further setting: the copper wire stamping device further comprises a positioning plate connected to the stamping rod, a limiting rod connected to the positioning plate and a buffer spring connected to the limiting rod, the mounting plate is connected to the limiting rod in a sliding mode, and two ends of the buffer spring are fixedly connected to the positioning plate and the mounting plate respectively.
Adopt above-mentioned technical scheme, because copper wire stamping device is still including connecting in the locating plate of stamping rod, connect in the gag lever post of locating plate and connect the buffer spring on the gag lever post, after the line cake on stamping head and the coil contacts, the line cake can exert reaction force for the stamping head, because buffer spring both ends difference fixed connection in locating plate and mounting panel, and the mounting panel can slide on the gag lever post, therefore, the stamping head receives after reaction force to transmit this effort for buffer spring through the mounting panel, buffer spring exerts a buffer force for the mounting panel again, thereby avoid the too big line cake excessive deformation that leads to of impact force that the line cake in the coil was applyed to the stamping head, greatly reduced the defective percentage.
Drawings
Fig. 1 is a schematic structural diagram of a punching apparatus for an automatic coil winding machine according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a copper wire stamping device in a stamping device for an automatic coil winding machine according to an embodiment of the present invention.
1-equipment base, 2-copper wire feeding device, 3-copper wire stamping device, 4-coil winding machine, 5-copper wire feeding plate, 6-first rotating motor, 7-leveling base, 8-positioning wheel disc, 9-second rotating motor, 10-stamping base, 11-fixed support, 12-sliding rod, 13-stamping rod, 14-mounting plate, 15-stamping head, 16-driving motor, 17-CCD detection device, 18-fixed column, 19-camera, 20-positioning plate, 21-limiting rod and 22-buffer spring.
Detailed Description
As shown in fig. 1-2, a stamping device for automatic coil winding machine, including equipment base 1, connect in copper wire feed arrangement 2 of equipment base 1, connect in copper wire stamping device 3 of equipment base 1 and connect in the coil winding machine 4 of equipment base 1, copper wire feed arrangement 2 is including being used for placing the copper wire feeding dish 5 of the copper wire of treating the processing, being used for driving the rotatory first rotating electrical machines 6 of copper wire feeding dish 5, connecting in the flattening base 7 of equipment base 1, connecting in a plurality of location rim plate 8 on flattening base 7 and being used for driving the rotatory second rotating electrical machines 9 of location rim plate 8, location rim plate 8 divide into two sets of. Two sets of location rim plates 8 are evenly arranged respectively in the left and right sides of flattening base 7, and the copper wire that treats processing passes through between two sets of location rim plates 8 and contacts with two sets of location rim plates 8 respectively, copper wire stamping device 3 is including connecting in the punching press base 10 of equipment base 1, connecting in the fixed bolster 11 of equipment base 1, connecting in the slide bar 12 of fixed bolster 11, sliding connection in the punching press pole 13 of slide bar 12, connecting in the mounting panel 14 of punching press pole 13, connecting the punching press head 15 on mounting panel 14 and being used for driving punching press pole 13 and carrying out reciprocating motion in vertical direction's driving motor 16, and the copper wire is followed copper wire feeding dish 5 and is passed through flattening base 7 and punching press base 10 in proper order, finally accomplishes coil winding work at line coil winding machine 4.
Firstly, a first rotating motor 6 drives a copper wire in a copper wire feeding disc 5 to feed, when the copper wire passes through a leveling base 7, a second rotating motor 9 drives positioning wheel discs 8 to rotate, and the copper wire to be processed passes between the two groups of positioning wheel discs 8 and is respectively contacted with the two groups of positioning wheel discs 8, so that the copper wire can be shaped and straightened in the leveling device so as to be convenient for subsequent stamping processing procedures, when the copper wire enters a stamping base 10, a stamping rod 13 is driven to press downwards in the vertical direction by a driving motor 16, because the stamping rod 13 is provided with a mounting plate 14 and a stamping head 15 connected with the mounting plate 14, the stamping head 15 directly completes stamping work on the copper wire to be processed, and meanwhile, the time interval of controlling the stamping head 15 to go and go once is controlled so as to ensure that the positions of two stamping points on the copper wire are matched with the positions of two wire cakes after the copper wire is wound into a coil, the copper wire which finishes the stamping work carries out coil winding and cutting work through the coil winding machine 4, so that compared with the traditional coil processing technology, the stamping process of the coil is directly finished in the feeding process, the subsequent reprocessing is omitted, the production efficiency is greatly improved, and the production cost is reduced.
The device base 1 is provided with a CCD detection device 17, the CCD detection device 17 comprises a fixed column 18, a camera 19 connected to the fixed column 18, an image transmission element used for transmitting image information shot by the camera 19, an image storage element used for storing standard punched copper wire shape images, an image comparison element used for comparing whether the punched shape of the copper wire in the image information shot by the camera 19 is qualified or not, a calculation element used for calculating the time interval of the qualified punched copper wire shot twice and a feedback element used for feeding processing results back to the first rotating motor 6, the driving motor 16 and the second rotating motor 9, and the feedback element is respectively and electrically connected with the first rotating motor 6, the driving motor 16 and the second rotating motor 9.
The real-time picture information of the copper wire passing through the stamping base 10 is shot by the camera 19 and then is transmitted to the image contrast element by the image transmission element, the image contrast element compares the shape picture of the copper wire after the standard stamping with the image information transmitted by the camera 19, if the image information is qualified, the image contrast element is marked as a first stamping point, if the image information is qualified, the image information transmitted subsequently is marked as a second stamping point, then the distance between the first stamping point and the second stamping point is calculated by the calculation element according to the time difference of the shooting of the first stamping point and the second stamping point and the feeding speed of the copper wire, whether the length required by winding a standard coil is met is judged, if the length required by winding the standard coil is met, the feedback element does not work, the equipment continues to operate, if the length required by winding the standard coil is not met, the first rotating motor 6, the second rotating motor 9 and the driving motor 16 are controlled to stop working by the feedback element, and the worker can debug the coil again to ensure that the produced coil is qualified.
The number of the punching heads 15 on the mounting plate 14 is two, and the two punching heads 15 are in close contact.
In order to reduce the waste of copper wires, the waste between two coils of the winding is required to be reduced as much as possible, therefore, when the punching head 15 is required to punch at each time, the continuous punching is required to be carried out twice, but the working efficiency is lower, the punching is not sufficient easily, the copper wires are not deformed in place, and the subsequent welding work is influenced, therefore, the two punching heads 15 are arranged on the mounting plate 14 and are in close contact with each other, two punching press marks can be formed on the copper wires at one time, the production efficiency is greatly improved, the waste is reduced, and the yield of products is improved.
The copper wire stamping device 3 further comprises a positioning plate 20 connected to the stamping rod 13, a limiting rod 21 connected to the positioning plate 20 and a buffer spring 22 connected to the limiting rod 21, the mounting plate 14 is connected to the limiting rod 21 in a sliding mode, and two ends of the buffer spring 22 are fixedly connected to the positioning plate 20 and the mounting plate 14 respectively.
Because the copper wire stamping device 3 further comprises a positioning plate 20 connected to the stamping rod 13, a limiting rod 21 connected to the positioning plate 20 and a buffer spring 22 connected to the limiting rod 21, after the stamping head 15 is contacted with a coil cake on the coil, the coil cake can apply a reaction force to the stamping head 15, because two ends of the buffer spring 22 are respectively and fixedly connected to the positioning plate 20 and the mounting plate 14, and the mounting plate 14 can slide on the limiting rod 21, the reaction force is transmitted to the buffer spring 22 through the mounting plate 14 after the stamping head 15 receives the reaction force, the buffer spring 22 applies a buffer force to the mounting plate 14, and therefore excessive deformation of the coil cake caused by overlarge impact force applied to the coil cake by the stamping head 15 is avoided, and the defective rate is greatly reduced.
Claims (4)
1. A stamping device for an automatic coil winding machine, characterized by: the copper wire punching device comprises a punching base connected with the equipment base, a fixed support connected with the equipment base, a sliding rod connected with the fixed support, a coil winding machine connected with the equipment base, a copper wire feeding device connected with the equipment base, a first rotating motor used for driving the copper wire feeding device to rotate, a leveling base connected with the equipment base, a plurality of positioning wheel discs connected with the leveling base and a second rotating motor used for driving the positioning wheel discs to rotate, wherein the copper wire feeding device comprises a copper wire feeding disc used for placing a copper wire to be processed, a first rotating motor used for driving the copper wire feeding disc to rotate, a plurality of positioning wheel discs connected with the leveling base and a second rotating motor used for driving the positioning wheel discs to rotate, the positioning wheel discs are divided into two groups, the two groups of positioning wheel discs are uniformly arranged on the left side and the right side of the leveling base respectively, the copper wire to be processed passes through the two groups of positioning wheel discs and is contacted with the two groups of positioning wheel discs respectively, and the copper wire punching device comprises a punching base connected with the equipment base, a fixed support connected with the fixed support, a sliding rod, The coil winding machine comprises a stamping rod, a mounting plate, a stamping head and a driving motor, wherein the stamping rod is connected with the sliding rod in a sliding mode, the mounting plate is connected with the stamping rod, the stamping head is connected onto the mounting plate, the driving motor is used for driving the stamping rod to reciprocate in the vertical direction, a copper wire sequentially passes through a leveling base and a stamping base from a copper wire feeding disc, and finally coil winding work is completed on a coil winding machine.
2. A punching apparatus for an automatic coil winding machine according to claim 1, wherein: the device comprises a device base and is characterized in that a CCD detection device is arranged on the device base, the CCD detection device comprises a fixed column, a camera connected to the fixed column, an image transmission element used for transmitting image information shot by the camera, an image storage element used for storing standard punched copper wire shape images, an image comparison element used for comparing whether the punched shape of the copper wire in the image information shot by the camera is qualified or not, a calculation element used for calculating the time interval of the qualified punched copper wire shot twice and a feedback element used for feeding processing results back to a first rotating motor, a driving motor and a second rotating motor, and the feedback element is respectively and electrically connected with the first rotating motor, the driving motor and the second rotating motor.
3. A punching apparatus for an automatic coil winding machine according to claim 1, wherein: the number of the stamping heads on the mounting plate is two, and the two stamping heads are in close contact.
4. A punching apparatus for an automatic coil winding machine according to claim 1, wherein: the copper wire stamping device further comprises a positioning plate connected to the stamping rod, a limiting rod connected to the positioning plate and a buffer spring connected to the limiting rod, the mounting plate is connected to the limiting rod in a sliding mode, and two ends of the buffer spring are fixedly connected to the positioning plate and the mounting plate respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220659903.0U CN217166296U (en) | 2022-03-24 | 2022-03-24 | Stamping device for automatic coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220659903.0U CN217166296U (en) | 2022-03-24 | 2022-03-24 | Stamping device for automatic coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217166296U true CN217166296U (en) | 2022-08-12 |
Family
ID=82747058
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220659903.0U Active CN217166296U (en) | 2022-03-24 | 2022-03-24 | Stamping device for automatic coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217166296U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116191163A (en) * | 2023-05-04 | 2023-05-30 | 江西海桦电子有限公司 | Pin forming machine |
-
2022
- 2022-03-24 CN CN202220659903.0U patent/CN217166296U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116191163A (en) * | 2023-05-04 | 2023-05-30 | 江西海桦电子有限公司 | Pin forming machine |
| CN116191163B (en) * | 2023-05-04 | 2023-07-07 | 江西海桦电子有限公司 | Pin forming machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN217166296U (en) | Stamping device for automatic coil winding machine | |
| CN105846282B (en) | A kind of full-automatic double-ended harness press-connection machine and the control method of automatic speed regulation rewinding | |
| CN102074874B (en) | Full-automatic wire harness crimping machine | |
| CN217166295U (en) | Stamping head for coil stamping device | |
| CN208022499U (en) | Automatic winding displacement apparatus | |
| CN110931247A (en) | 8-head automatic winding machine | |
| US1721810A (en) | Method and means for forming armature conductors | |
| CN108847563A (en) | Automatically beat terminal device and riveting point automatic aligning method | |
| CN211027895U (en) | Double-end wire winding, flattening and pin cutting all-in-one machine for flattening coil pins | |
| CN112338004A (en) | Automatic production system and production process of metal elastic sheet | |
| CN212010721U (en) | 8-head automatic winding machine | |
| CN111243856A (en) | Winding device and method for inductance coil mold core winding machine | |
| CN107732623B (en) | Double-line merging end pressing machine | |
| CN107732628B (en) | Single-head terminal crimping machine | |
| CN111864500A (en) | Terminal welding equipment and process | |
| CN210693728U (en) | Servo-driven multi-directional motor coil wire binding machine | |
| CN208929678U (en) | A kind of production and processing device of automobile oil cylinder connector | |
| CN212571641U (en) | Terminal welding equipment | |
| CN114885518B (en) | Full-automatic pin processingequipment | |
| CN217749049U (en) | Automatic manipulator auxiliary machine of steel back punching machine | |
| CN117457383B (en) | Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method | |
| CN108405783A (en) | Pressure servo control system | |
| US1834733A (en) | Wire bending machine | |
| CN214719707U (en) | Coil punching machine | |
| CN108857422B (en) | Production and processing device for automobile oil cylinder connecting piece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |