CN117457383B - Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method - Google Patents
Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method Download PDFInfo
- Publication number
- CN117457383B CN117457383B CN202311787437.XA CN202311787437A CN117457383B CN 117457383 B CN117457383 B CN 117457383B CN 202311787437 A CN202311787437 A CN 202311787437A CN 117457383 B CN117457383 B CN 117457383B
- Authority
- CN
- China
- Prior art keywords
- winding
- module
- modules
- core
- wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 202
- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000005520 cutting process Methods 0.000 claims abstract description 54
- 238000003466 welding Methods 0.000 claims abstract description 52
- 238000006073 displacement reaction Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims description 19
- 230000006698 induction Effects 0.000 claims description 17
- 238000001514 detection method Methods 0.000 claims description 8
- 239000002699 waste material Substances 0.000 claims description 8
- 230000000007 visual effect Effects 0.000 claims description 5
- 239000000463 material Substances 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007599 discharging Methods 0.000 description 4
- 238000012545 processing Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
Abstract
The invention relates to the technical field of inductance winding equipment and discloses a double-shaft T-core inductance winding machine and a double-shaft T-core inductance winding method, wherein the double-shaft T-core inductance winding machine comprises a frame, a portal frame, a feeding module and two winding devices; the portal frame is arranged on the frame; the feeding module is arranged in the middle of the front side of the frame; the winding device comprises a winding displacement module, a wire feeding module, a winding module and a welding and cutting module; the winding displacement module and the welding cutting module are movably arranged on the portal frame; the wire feeding module and the wire winding module are arranged on the frame; wherein, two wire winding modules are mirror symmetry and set up in the both sides of material loading module, and material loading module is simultaneously for two wire winding modules carry wait to wire winding T-core inductance. In the technical scheme of the invention, the production efficiency can be improved.
Description
Technical Field
The invention relates to the technical field of inductance winding equipment, in particular to a double-shaft T-core inductance winding machine and a double-shaft T-core inductance winding method.
Background
The T-core inductor is a commonly used electronic component for storing and discharging electric energy, and filtering and stabilizing current. It plays an important role in electronic devices, helping to improve circuit performance and stability. The production and processing of the T-core inductor can be completed through a plurality of working procedures, wherein the winding procedure is an important link, and the winding operation of the T-core inductor is completed through winding equipment due to the small volume of the T-core inductor. In the related art, a main machine type for producing the T-core inductor is a single-shaft winding machine, and only one T-core inductor can be wound at the same time, so that the production efficiency is low, and a production line needs to be provided with a large number of winding machines, so that the occupied area is increased, and more working personnel need to be configured.
Disclosure of Invention
The invention mainly aims to provide a double-shaft T-core inductance winding machine, which aims to improve production efficiency.
In order to achieve the above object, the present invention provides a dual-axis T-core induction winding machine, comprising:
a frame;
the portal frame is arranged on the frame;
the feeding module is arranged in the middle of the front side of the frame; and
the winding device comprises a winding displacement module, a wire feeding module, a winding module and a welding and cutting module; the winding displacement module and the welding cutting module are movably arranged on the portal frame; the wire feeding module and the wire winding module are arranged on the rack;
the winding modules are arranged at two sides of the feeding module in a mirror symmetry mode, and the feeding module simultaneously conveys the T-core inductor to be wound to the two winding modules.
Optionally, two groups of transverse sliding rails are arranged on the front side surface of the portal frame;
the winding displacement module comprises a first mounting seat which is in sliding connection with the two transverse sliding rails;
the welding and cutting module comprises a second installation seat which is in sliding connection with the two transverse sliding rails.
Optionally, the material loading module includes vibration dish material loading subassembly and two loading boards, the below of the discharge gate of movable tray material loading subassembly is equipped with horizontal feeding channel, the loading board can be in horizontal feeding channel upward reciprocating motion, every the loading board is used for will follow the vibration dish material loading subassembly receives wait to wire winding T-core inductance and transmits to one the wire winding module.
Optionally, a feeding groove is formed in one side, facing the feeding assembly of the vibration disc, of the feeding plate.
Optionally, the dual-axis T-core inductance winding machine further includes two tension controllers, the two tension controllers are arranged on the portal frame at left and right intervals, and each tension controller is located above one wire feeding module.
Optionally, the double-shaft T-core inductance winding machine further comprises two visual detection modules arranged on the frame, and the two visual detection modules are arranged on two sides of the feeding module.
Optionally, the dual-axis T-core induction winding machine further includes two wire pulling modules disposed on the frame, each wire pulling module being located at a side of one of the winding modules away from the other winding module.
Optionally, the double-shaft T-core inductance winding machine further includes two negative pressure waste wire suction mechanisms, and the two negative pressure waste wire suction mechanisms are disposed on one side of the frame away from the winding module.
Optionally, the double-shaft T-core inductance winding machine further includes two blanking mechanisms disposed on the frame, and a feed inlet of each blanking mechanism is disposed towards one of the welding cutting modules.
To achieve the above object, the present invention further provides a dual-axis T-core inductance winding method applied to the dual-axis T-core inductance winding machine according to any one of the above embodiments, the dual-axis T-core inductance winding method including:
controlling the feeding module to convey the T-core inductor to be wound to two feeding positions, and simultaneously controlling the two wire feeding modules to convey wires to the two winding modules respectively;
after the to-be-wound T-core inductor is conveyed to two feeding positions, controlling the two winding displacement modules to respectively move to the two feeding positions and sucking the to-be-wound T-core inductor;
after the two winding displacement modules absorb the to-be-wound T-core inductor, controlling the two winding displacement modules to move to two winding positions respectively;
after the two winding displacement modules respectively move to two winding positions, controlling the two winding modules to simultaneously perform a winding process;
after the winding process is finished, controlling the two welding and cutting modules to move to be close to the two winding positions respectively and sequentially performing a welding process and a cutting process;
after the welding process and the cutting process are completed, controlling the two welding cutting modules to absorb the T-core inductor and respectively moving to two blanking positions.
In the technical scheme of the invention, the feeding module simultaneously conveys the T-core inductor to be wound to the two winding modules, and the two winding devices can simultaneously wind the two T-core inductors, so that the production efficiency is improved. And because two wire winding modules are mirror symmetry and set up in the both sides of material loading module, in wire winding work, when one wire winding shift module moved in order to keep away from or be close to one of them wire winding module, another wire winding shift module can move in order to keep away from or be close to another wire winding module simultaneously for the direction of movement of two wire winding shift modules on the portal frame is opposite all the time, and this portal frame can offset a part at the vibration that two wire winding shift modules produced in the removal in-process, and the direction of movement of two welding cutting modules on the portal frame also can be opposite all the time just like, thereby has improved the stability of coiling mechanism in the course of the work.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic perspective view of a dual-axis T-core induction winding machine according to an embodiment of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an enlarged view of FIG. 2 at A;
FIG. 4 is a front view of FIG. 1;
FIG. 5 is a side view of FIG. 1;
fig. 6 is a flowchart of a dual-axis T-core inductor winding method according to an embodiment of the present invention.
Reference numerals illustrate:
the achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that all directional indicators (such as up, down, left, right, front, and rear … …) in the embodiments of the present invention are merely used to explain the relative positional relationship, movement, etc. between the components in a particular posture (as shown in the drawings), and if the particular posture is changed, the directional indicator is changed accordingly.
Furthermore, the description of "first," "second," etc. in this disclosure is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present invention.
Referring to fig. 1 to 5, the present invention provides a dual-axis T-core induction winding machine 1000, which comprises a frame 1, a gantry 2, a feeding module 3, and two winding devices; the portal frame 2 is arranged on the frame 1; the feeding module 3 is arranged in the middle of the front side of the frame 1; the winding device comprises a winding displacement module 4, a wire feeding module 5, a winding module 6 and a welding cutting module 7; the winding displacement module 4 and the welding cutting module 7 are movably arranged on the portal frame 2; the wire feeding module 5 and the wire winding module 6 are arranged on the frame 1; wherein, two wire winding modules 6 are mirror symmetry and set up in the both sides of material loading module 3, and material loading module 3 is simultaneously for two wire winding modules 6 carry wait to wire winding T-core inductance.
The two wire feeding modules 5 are arranged at left and right sides of the machine frame 1 at intervals and are used for conveying wires to be wound on the T-core inductor, and the wires are pulled out from the coil and correspondingly conveyed to the winding module 6 through motor driving guide wheels to rotate.
Each winding module 6 is matched with a winding displacement module 4 to wind the wire conveyed by a wire feeding module 5 onto the T-core inductor, and the winding heads and the winding shafts in the winding modules 6 are matched to accurately wind the wire onto the T-core inductor.
In the embodiment of the invention, the feeding module 3 simultaneously conveys the T-core inductors to be wound to the two winding modules 6, and the two winding devices can simultaneously wind the two T-core inductors, so that the production efficiency is improved. And because two wire winding modules 6 are mirror symmetry and set up in the both sides of material loading module 3, in the wire winding work, when a wire winding shift module 4 removed in order to keep away from or be close to one of them wire winding module 6, another wire winding shift module 4 can remove simultaneously in order to keep away from or be close to another wire winding module 6 for the direction of movement of two wire winding shift modules 4 on portal frame 2 is opposite all the time, so that the vibration that portal frame 2 produced at two wire winding shift module 4 in the removal process can offset a part, and the direction of movement of two welding cutting modules 7 on portal frame 2 also can be opposite all the time in the same way, thereby improved the stability of coiling mechanism in the course of working.
Specifically, in an embodiment of the present invention, referring to fig. 1 and 4, two sets of lateral sliding rails 201 are disposed on the front side of the gantry 2; the winding displacement module 4 comprises a first mounting seat 401, and the first mounting seat 401 is in sliding connection with the two transverse sliding rails 201; the first mounting seat 401 can be matched with the two transverse sliding rails 201 through a sliding block or a pulley, so that the winding displacement module 4 can move back and forth along the transverse direction on the front side surface of the portal frame 2 to be close to or far away from the winding device, and therefore the processes of sucking and moving the T-core inductor to be wound to the winding module 6, winding the wire on the T-core inductor by matching with the winding module 6 and the like are completed. The welding and cutting module 7 comprises a second mounting seat 701, and the second mounting seat 701 is in sliding connection with the two transverse sliding rails 201; the second mounting seat 701 can be matched with the two transverse sliding rails 201 through a sliding block or a pulley, so that the welding cutting module 7 can move back and forth along the transverse direction on the front side surface of the portal frame 2 to complete related procedures, a cutting component, a sucking component and a spot welding component can be arranged on the welding cutting module 7, the components are all mounted on the second mounting seat 701, the sucking component can suck a T-core inductor, the spot welding component can weld wires on the T-core inductor, and the cutting component can cut redundant wires which are outwards elongated on the welding point. In addition, because the two winding displacement modules 4 and the two welding cutting modules 7 are both positioned on the front side of the portal frame 2 and are in linear distribution, key operation points, an actuating mechanism, a clamping jaw jig and the like of the winding device are positioned at positions which can be observed and easily reached by debugging personnel, and the maintenance cost can be reduced.
In order to enable the feeding module 3 to simultaneously convey the to-be-wound T-core inductor to the two winding modules 6, in an embodiment of the present invention, please refer to fig. 1 and 2, the feeding module 3 includes a vibration plate feeding assembly 301 and two feeding plates 302, a transverse feeding channel is disposed below a discharge port of the vibration plate feeding assembly, the feeding plates 302 can reciprocate on the transverse feeding channel, and each feeding plate 302 is used for transmitting the to-be-wound T-core inductor received from the vibration plate feeding assembly 301 to one winding module 6. The vibration disk feeding assembly 301 comprises a vibration disk and a longitudinally arranged conveying channel, the transverse feeding channel is located below one end, far away from the vibration disk, of the conveying channel, and the two feeding plates 302 are located on the left lower side and the right lower side of the conveying channel respectively, so that the T-core inductance to be wound can be transmitted to the two winding modules 6 respectively. In addition, the fact that the winding modules 6 are arranged on two sides of the feeding module 3 in a mirror symmetry mode means that the winding modules 6 are arranged on the left side and the right side of the conveying channel in a mirror symmetry mode.
Further, in an embodiment of the present invention, referring to fig. 3, a feeding trough 3021 is disposed on a side of the feeding plate 302 facing the feeding assembly 301 of the vibration plate, and when the feeding plate 302 moves directly below the conveying channel, the feeding trough 3021 is aligned with a discharge hole of the conveying channel, so that the to-be-wound wire T-core inductor sent from the conveying channel can enter the feeding trough 3021, and then the feeding plate 302 moves towards a winding module 6 close thereto. In addition, the shape of the feeding groove 3021 is matched with the shape of the T-core inductor, and the vertical part of the T-core inductor is positioned in the feeding groove 3021, so that the orientation of the T-core inductor is limited, and the subsequent winding process is facilitated.
It will be appreciated that the wire needs to ensure proper tension in the winding process, and therefore, in an embodiment of the present invention, please refer to fig. 2 and 5, the dual-axis T-core inductance winding machine 1000 further includes two tension controllers 8, the two tension controllers 8 are arranged on the portal frame at left and right intervals, each tension controller 8 is located above one wire feeding module 5, the wire fed by the wire feeding module 5 passes through the tension controller 8, the tension controller 8 can adjust the tension of the wire in real time according to a preset tension value, and through reasonable tension control, the wire can be ensured to maintain proper tension in the winding process, and the quality and the production efficiency of the wound product are improved.
In order to ensure the quality of the product, the dual-axis T-core inductance winding machine 1000 further includes two vision detection modules 9 disposed on the frame 1, where the two vision detection modules 9 are disposed on two sides of the feeding module 3 and are used to monitor the two winding modules 6 respectively, in an embodiment of the present invention, please refer to fig. 1 and fig. 2, the vision detection modules 9 include an electronic magnifier and an adjusting bracket, and the electronic magnifier can capture an image of the T-core inductance, analyze whether the quality of the T-core inductance is qualified according to the captured image, reduce the workload and error rate of manual detection, and timely find and process the problem of the T-core inductance product, so as to ensure that the quality of the product meets the requirements. In addition, the adjusting bracket is provided with adjustable height and angle so as to adjust the orientation of the lens of the electronic magnifier and obtain the best visual effect.
In one embodiment of the present invention, please refer to fig. 1, 2 and 4, the dual-axis T-core induction winding machine 1000 further includes two wire pulling modules 10 disposed on the frame 1, each wire pulling module 10 is disposed on a side of one winding module 6 far from the other winding module 6, the wire pulling modules 10 are used for assisting the welding cutting module 7 to cut the redundant wire, and the wire pulling modules 10 can clamp and straighten the redundant wire, so as to facilitate the cutting module of the welding cutting module 7 to cut the redundant wire, avoid the situation that the wire is deformed due to the movement of the cutting module during cutting.
Further, in an embodiment of the present invention, please refer to fig. 4 and 5, the dual-axis T-core induction winding machine 1000 further includes two negative pressure waste wire sucking mechanisms 11, the two negative pressure waste wire sucking mechanisms 11 are disposed on a side of the frame 1 far away from the winding module 6, and each negative pressure waste wire sucking mechanism 11 is disposed corresponding to a welding and cutting module 7 for collecting the redundant wires cut by the cutting assembly of the welding and cutting module 7.
In order to facilitate blanking, in an embodiment of the present invention, please refer to fig. 1 and 2, the dual-axis T-core inductance winding machine 1000 further includes two blanking mechanisms 12 disposed on the frame 1, wherein a feeding port of each blanking mechanism 12 is disposed towards a welding and cutting module, and the blanking mechanism 12 is configured to receive the T-core inductance after completing the winding, welding, cutting and other processes and move the T-core inductance to a designated position to complete the blanking.
Further, in an embodiment of the present invention, referring to fig. 2, the dual-axis T-core inductance winding machine 1000 further includes two heat guns, which are respectively disposed corresponding to the two winding modules 6, and the two heat guns continuously blow hot air to the wire, so that the wire is softened by heating, and the softened wire is easier to bend and wind, thereby being better adapted to the shape and requirements of the T-core inductance.
It should be noted that, in order to ensure the stability of the winding device in the working process, please refer to fig. 1, 2 and 4, the two tension controllers 8, the two wire pulling modules 10, the two negative pressure waste wire sucking mechanisms 11 and the two discharging mechanisms 12 are all arranged on the left side and the right side of the conveying channel in a mirror symmetry manner.
Based on the above-mentioned dual-axis T-core induction winding machine 1000, the present invention further provides a dual-axis T-core induction winding method, which is applied to the dual-axis T-core induction winding machine 1000 in any of the above-mentioned embodiments, please see fig. 6, in an embodiment of the present invention, the dual-axis T-core induction winding method includes:
s10: controlling the feeding module 3 to convey the T-core inductor to be wound to two feeding positions, and simultaneously controlling the two wire feeding modules 5 to respectively convey wires to the two winding modules 6;
s20: after the to-be-wound T-core inductor is conveyed to two feeding positions, controlling the two winding displacement modules 4 to respectively move to the two feeding positions and sucking the to-be-wound T-core inductor;
s30: after the two winding displacement modules 4 absorb the to-be-wound T-core inductor, controlling the two winding displacement modules 4 to move to two winding positions respectively;
s40: after the two winding displacement modules 4 are respectively moved to two winding positions, controlling the two winding modules 6 to simultaneously perform a winding process;
s50: after the winding process is finished, controlling the two welding and cutting modules 7 to move to approach to the two winding positions respectively and sequentially performing the welding process and the cutting process;
s60: after the welding process and the cutting process are completed, the two welding cutting modules 7 are controlled to absorb the T-core inductance and respectively move to two blanking positions.
It should be understood that the execution body of the method of this embodiment may be an information reading device, such as a server, with functions of stroke control, data reading, data processing, network communication, and program running, or other electronic devices capable of implementing the same or similar functions, which is not limited in this embodiment.
It should be noted that each winding device has a feeding position, a winding position and a discharging position, the feeding position is located between the feeding module 3 and the winding module 6, the winding position is located at the position of the winding module 6, and the discharging position is located at one side of the winding module 6 away from the feeding module 3.
In this embodiment, the feeding module 3 conveys the to-be-wound T-core inductor to two feeding positions, then controls the two winding displacement modules 4 to move to the two feeding positions respectively and absorb the to-be-wound T-core inductor, after absorbing the to-be-wound T-core inductor, the two winding displacement modules 4 move to the two winding positions respectively, and the two winding modules 6 cooperate with the two winding displacement modules 4 to perform the winding process simultaneously, so that the two T-core inductors can be wound simultaneously, and the production efficiency is improved. In addition, because two wire winding modules 6 are mirror symmetry and set up in the both sides of material loading module 3 for the distance between every winding device's the material loading position and the wire winding position equals, as long as make two wire winding shift module 4 all be located the material loading position or all be located the wire winding position when two winding devices start, can guarantee that the direction of movement of two wire winding shift module 4 is opposite all the time, the vibration that makes two wire winding shift module 4 when removing on portal frame 2 and remove can offset a part, has improved the stability of winding device in the course of working.
The welding cutting module 7 is used for sequentially carrying out a welding procedure and a cutting procedure on the T-core inductor which completes a winding procedure, the welding cutting module 7 can be provided with a cutting component, a sucking component and a spot welding component, the sucking component can suck the T-core inductor, the spot welding component can weld wires on the T-core inductor, and the cutting component can cut redundant wires which stretch outwards on the welding point. In addition, when two winding devices start, as long as the two welding cutting modules 7 are located at winding positions or are located at blanking positions, the moving directions of the two welding cutting modules 7 can be guaranteed to be opposite all the time, and the vibration generated when the two welding cutting modules 7 move on the portal frame 2 can offset a part of the vibration, so that the stability of the winding devices in the working process is improved.
The foregoing description is only of the preferred embodiments of the present invention and is not intended to limit the scope of the invention, and all equivalent structural changes made by the description of the present invention and the accompanying drawings or direct/indirect application in other related technical fields are included in the scope of the invention.
Claims (5)
1. A dual-axis T-core induction winding machine, comprising:
a frame;
the portal frame is arranged on the frame, and two groups of transverse sliding rails are arranged on the front side surface of the portal frame;
the feeding module is arranged in the middle of the front side of the frame; and
the winding device comprises a winding displacement module, a wire feeding module, a winding module and a welding and cutting module; the winding displacement module comprises a first mounting seat which is in sliding connection with the two transverse sliding rails, so that the winding displacement module can move back and forth along the transverse direction on the front side surface of the portal frame; the welding cutting module comprises a second mounting seat, a cutting assembly, a sucking assembly and a spot welding assembly, wherein the cutting assembly, the sucking assembly and the spot welding assembly are arranged on the second mounting seat, the second mounting seat is in sliding connection with the two transverse sliding rails, so that the welding cutting module can move back and forth along the transverse direction on the front side surface of the portal frame, the sucking assembly is used for sucking a T-core inductor, the spot welding assembly is used for welding wires on the T-core inductor, and the cutting assembly is used for cutting the wires; the wire feeding module and the wire winding module are arranged on the rack;
the winding modules are arranged at two sides of the feeding module in a mirror symmetry mode, and the feeding module simultaneously conveys the T-core inductor to be wound to the two winding modules;
the double-shaft T-core inductance winding machine further comprises two visual detection modules arranged on the frame, and the two visual detection modules are arranged on two sides of the feeding module;
the double-shaft T-core inductance winding machine further comprises two wire pulling modules arranged on the frame, wherein each wire pulling module is positioned at one side of one winding module far away from the other winding module;
the double-shaft T-core inductance winding machine further comprises two negative pressure waste wire suction mechanisms, wherein the two negative pressure waste wire suction mechanisms are arranged on one side, far away from the winding module, of the frame;
the double-shaft T-core inductance winding machine further comprises two blanking mechanisms arranged on the frame, and a feeding hole of each blanking mechanism faces to one welding cutting module.
2. The dual-axis T-core inductor winding machine as recited in claim 1 wherein said feed module includes a vibratory pan feed assembly and two feed plates, a transverse feed channel being provided below a discharge port of said vibratory pan feed assembly, said feed plates being reciprocally movable on said transverse feed channel, each of said feed plates being adapted to transfer a T-core inductor to be wound received from said vibratory pan feed assembly to one of said winding modules.
3. The dual-axis T-core induction winding machine of claim 2, wherein a side of the loading plate facing the vibratory pan loading assembly is provided with a loading chute.
4. A dual-axis T-core induction winding machine as claimed in any one of claims 1 to 3 further comprising two tension controllers, said two tension controllers being spaced laterally from said gantry, each said tension controller being located above one of said wire feed modules.
5. A dual-axis T-core induction winding method, wherein the dual-axis T-core induction winding method is applied to the dual-axis T-core induction winding machine according to any one of claims 1 to 4, the dual-axis T-core induction winding method comprising:
controlling the feeding module to convey the T-core inductor to be wound to two feeding positions, and simultaneously controlling the two wire feeding modules to convey wires to the two winding modules respectively;
after the to-be-wound T-core inductor is conveyed to two feeding positions, controlling the two winding displacement modules to respectively move to the two feeding positions and sucking the to-be-wound T-core inductor;
after the two winding displacement modules absorb the to-be-wound T-core inductor, controlling the two winding displacement modules to move to two winding positions respectively;
after the two winding displacement modules respectively move to two winding positions, controlling the two winding modules to simultaneously perform a winding process;
after the winding process is finished, controlling the two welding and cutting modules to move to be close to the two winding positions respectively and sequentially performing a welding process and a cutting process;
after the welding process and the cutting process are completed, controlling the two welding cutting modules to absorb the T-core inductor and respectively moving to two blanking positions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311787437.XA CN117457383B (en) | 2023-12-25 | 2023-12-25 | Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311787437.XA CN117457383B (en) | 2023-12-25 | 2023-12-25 | Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN117457383A CN117457383A (en) | 2024-01-26 |
| CN117457383B true CN117457383B (en) | 2024-02-27 |
Family
ID=89589575
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202311787437.XA Active CN117457383B (en) | 2023-12-25 | 2023-12-25 | Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN117457383B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200420305Y1 (en) * | 2006-04-12 | 2006-06-29 | 조현종 | Coil Grip and Cutting Device of Winding Machine |
| JP3171523U (en) * | 2011-08-25 | 2011-11-04 | 大年自動化機械股▲ふん▼有限公司 | Winding machine |
| CN209071128U (en) * | 2018-11-22 | 2019-07-05 | 苏州同岸精工科技有限公司 | A kind of coil winding machine |
| CN214624734U (en) * | 2021-03-25 | 2021-11-05 | 苏州扬麒电子工业有限公司 | Double-shaft winding and adhesive tape sticking device for transformer iron core |
| CN114334434A (en) * | 2022-01-27 | 2022-04-12 | 深圳市星特科技有限公司 | Full-automatic T core inductance winding machine |
| CN216528417U (en) * | 2021-12-16 | 2022-05-13 | 苏州苏普特电子科技有限公司 | Double-station automatic winding machine |
| CN116913679A (en) * | 2023-07-21 | 2023-10-20 | 岑科科技(深圳)集团有限公司 | Multistation wire winding inductance production facility |
-
2023
- 2023-12-25 CN CN202311787437.XA patent/CN117457383B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR200420305Y1 (en) * | 2006-04-12 | 2006-06-29 | 조현종 | Coil Grip and Cutting Device of Winding Machine |
| JP3171523U (en) * | 2011-08-25 | 2011-11-04 | 大年自動化機械股▲ふん▼有限公司 | Winding machine |
| CN209071128U (en) * | 2018-11-22 | 2019-07-05 | 苏州同岸精工科技有限公司 | A kind of coil winding machine |
| CN214624734U (en) * | 2021-03-25 | 2021-11-05 | 苏州扬麒电子工业有限公司 | Double-shaft winding and adhesive tape sticking device for transformer iron core |
| CN216528417U (en) * | 2021-12-16 | 2022-05-13 | 苏州苏普特电子科技有限公司 | Double-station automatic winding machine |
| CN114334434A (en) * | 2022-01-27 | 2022-04-12 | 深圳市星特科技有限公司 | Full-automatic T core inductance winding machine |
| CN116913679A (en) * | 2023-07-21 | 2023-10-20 | 岑科科技(深圳)集团有限公司 | Multistation wire winding inductance production facility |
Also Published As
| Publication number | Publication date |
|---|---|
| CN117457383A (en) | 2024-01-26 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103841764B (en) | FPC reinforcing chips intelligence placement equipment | |
| CN107790879A (en) | A kind of double cover plate of power battery laser-beam welding machine and welding method | |
| CN104875514B (en) | Screen printer and screen printing method thereof | |
| CN103878269A (en) | Punching device based on visual positioning system | |
| CN111889287B (en) | Casing spraying production line equipment for computer production | |
| CN109530866A (en) | A kind of container lintel welding method of band three-dimensional weld seam recognition | |
| CN117457383B (en) | Double-shaft T-core inductance winding machine and double-shaft T-core inductance winding method | |
| CN117415520A (en) | Soft copper wire welding production line of movable contact | |
| CN210702980U (en) | Parallel welding machine | |
| JP2003103422A (en) | Multiple type plate material machining method and multiple type plate machining system | |
| CN211997769U (en) | Uninterrupted efficient automatic material receiving mechanism based on visual positioning | |
| CN211340156U (en) | Full-automatic strip-aligning and lattice-aligning high-speed single-layer cutting machine | |
| CN112496541A (en) | Back plate right-angle welding process method | |
| TWM461500U (en) | Laser carving machine | |
| CN208854014U (en) | A kind of numerical-control full-automatic aluminium door and window positioning molding bonding machine | |
| CN113210733A (en) | Compact type laser tooth punching device with saw blade | |
| CN208932454U (en) | A kind of loading stage with presetting function | |
| CN112191974A (en) | Soldering iron tin soldering equipment | |
| CN218016399U (en) | Galvanometer type laser welding equipment | |
| CN113953396B (en) | Positioning device and tube expander with same | |
| JP2011183484A (en) | Positioning device and positioning method of sheet-like work | |
| CN218799829U (en) | Double-station laser soldering machine | |
| CN109279320B (en) | Feeding device | |
| CN108673002A (en) | A kind of numerical-control full-automatic aluminium door and window positioning molding bonding machine | |
| CN113346333B (en) | Automatic lead adjusting device and method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |