CN217149246U - Full-automatic skip car and heat treatment production line - Google Patents
Full-automatic skip car and heat treatment production line Download PDFInfo
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- CN217149246U CN217149246U CN202220505486.4U CN202220505486U CN217149246U CN 217149246 U CN217149246 U CN 217149246U CN 202220505486 U CN202220505486 U CN 202220505486U CN 217149246 U CN217149246 U CN 217149246U
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 239000000463 material Substances 0.000 claims abstract description 86
- 230000007246 mechanism Effects 0.000 claims abstract description 85
- 238000012546 transfer Methods 0.000 claims abstract description 10
- 238000013519 translation Methods 0.000 claims description 45
- 238000010791 quenching Methods 0.000 claims description 41
- 230000000171 quenching effect Effects 0.000 claims description 41
- 238000004891 communication Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 abstract description 16
- 230000008569 process Effects 0.000 abstract description 13
- 238000013461 design Methods 0.000 abstract description 7
- 230000005540 biological transmission Effects 0.000 description 25
- 238000005496 tempering Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 7
- 238000007669 thermal treatment Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
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- 238000012544 monitoring process Methods 0.000 description 2
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Abstract
The utility model discloses a full-automatic skip, which comprises a vehicle rack, the material fork, automatic running gear and last guide rail mechanism, the frame includes vertical support and horizontal support, the vertical support setting of horizontal support perpendicular to, the material fork is used for holding in the palm and carries the work piece, it links to each other with a material fork actuating mechanism, material fork actuating mechanism installs on horizontal support or vertical support, automatic running gear is including going upward walking wheelset and walking wheelset down, it installs in the bottom of vertical support to walk the wheelset down, it installs in the other end of horizontal support to go upward the walking wheelset, it includes guide rail and guide rail bracket to go up guide rail mechanism, it supports the opposite side of locating horizontal support through guide rail bracket to go up the guide rail, a wheelset is walked to be used for supporting and the guide. The full-automatic skip car has reasonable structural design, can replace manual work to transfer workpieces in a heat treatment process, runs stably and reliably, and reduces the working strength of workers. The utility model provides a heat treatment production line that contains above-mentioned full-automatic skip has realized the operation of production line full automatization.
Description
Technical Field
The utility model belongs to the field of metal heat treatment, relates to the heat treatment production line arrangement of big and medium-sized work pieces, in particular to a full-automatic skip.
Background
The application scenes of the heat treatment furnaces are different, different workpieces are treated, different heat treatment processes are adopted, different product yields are adopted, and different heat treatment equipment is often adopted. The reasonable selection of equipment can bring better product quality and production efficiency.
At present, on a tempering and tempering heat treatment production line formed by matching equipment such as a box type heating furnace, a tempering furnace and the like, the working environment is poor, manual operation is still needed in workpiece transfer and process control, the working efficiency is low due to manual participation, the inconsistency and the uncontrollable property of the heat treatment quality of products are increased, the production cost is increased to a certain degree, and the tempering and tempering heat treatment production line is not suitable for heat treatment of large and medium-sized workpieces.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full-automatic skip and thermal treatment production line to solve the artifical problem of participating in work efficiency low, product thermal treatment quality inconsistent and manufacturing cost height that above-mentioned current thermal treatment production line exists.
In order to achieve the above object, the utility model provides a following scheme:
the utility model provides a full-automatic skip, include:
the frame comprises a vertical support and a transverse support, the vertical support is positioned on one side of the transverse support, the transverse support is perpendicular to the vertical support, and one end of the transverse support is connected to the top end of the vertical support;
the material fork is used for supporting a workpiece and is connected with a material fork driving mechanism, the material fork driving mechanism is arranged on the transverse support or the vertical support, and the material fork driving mechanism can drive the material fork to move so as to transfer the workpiece;
the automatic traveling mechanism comprises an upper traveling wheel group and a lower traveling wheel group, the lower traveling wheel group is installed at the bottom end of the vertical support, and the upper traveling wheel group is installed at the other end of the transverse support; the upper traveling wheel group is configured with an upper traveling wheel drive, and the lower traveling wheel group is configured with a lower traveling wheel drive;
and the upper guide rail mechanism comprises an upper guide rail and a guide rail bracket, the upper guide rail is supported on the other side of the transverse bracket through the guide rail bracket, and the upper guide rail is used for supporting and guiding the upper traveling wheel set.
Optionally, the fork driving mechanism includes:
the material fork translation adjusting mechanism is arranged on the transverse bracket and used for driving the material fork to move along the extending direction of the transverse bracket;
the material fork lifting adjusting mechanism is connected to the material fork translation adjusting mechanism; the material fork is arranged on the material fork lifting adjusting mechanism, and the material fork lifting adjusting mechanism is used for driving the material fork to move along the extending direction of the vertical support.
Optionally, the fork translation adjustment mechanism includes:
the transverse sliding rail is arranged on the transverse bracket and is arranged in parallel to the transverse bracket;
the translation sliding block is slidably mounted on the transverse sliding rail; the material fork lifting adjusting mechanism is connected to the translation sliding block;
and the translation drive is arranged on the transverse support and is connected with the translation sliding block so as to drive the translation sliding block to move along the transverse sliding rail.
Optionally, the fork lift adjustment mechanism includes:
the vertical sliding rail is perpendicular to the transverse support, and the top end of the vertical sliding rail is connected to the translation sliding block;
the lifting slide block is slidably mounted on the vertical slide rail, and the material fork is connected to the lifting slide block;
and the lifting drive is connected with the lifting slide block so as to drive the lifting slide block to move along the vertical slide rail.
Optionally, the translation drive is a rack and pinion drive mechanism; the lifting drive is a movable sliding wheel driving mechanism.
Optionally, the upper traveling wheel drive is an upper traveling wheel drive motor.
Optionally, the lower traveling wheel drive is a lower traveling wheel drive motor.
And simultaneously, the utility model provides a heat treatment production line, including box heating furnace, quenching groove and as above full-automatic skip, wherein:
the box-type heating furnace and the guide rail bracket are arranged on the same side of the transverse bracket, and the quenching tank is positioned between the box-type heating furnace and the vertical bracket; and the quenching tank is filled with quenching liquid.
Optionally, the material fork driving mechanism is connected with the box-type heating furnace in a communication mode.
Optionally, the laser ranging device further comprises a laser ranging assembly, wherein the laser ranging assembly is installed on the vertical support or the transverse support, and the laser ranging assembly is in communication connection with the control system.
Optionally, the system further comprises an equipment detection assembly and an alarm assembly, wherein the equipment detection assembly and the alarm assembly are in communication connection with the control system.
The utility model discloses for prior art gain following technological effect:
the utility model provides a full-automatic skip, structural design is reasonable, the frame includes vertical support and installs perpendicularly in the horizontal support on vertical support top, it strides the frame and erects in the system top of compriseing heat treatment equipment such as box heating furnace, tempering furnace to form one height, the frame is striden to height has running gear, the cooperation is removed nimble material fork and can be replaced the artifical transfer that carries out work piece in the heat treatment process, the modern design, the function is extended, the operation is reliable and stable, workman working strength has been reduced, add the tile for the heat treatment production line brickmaking, application prospect is wide, therefore, the clothes hanger is strong in practicability.
Furthermore, the utility model provides a heat treatment production line that contains above-mentioned full-automatic skip, the operation of other equipment all is automatic operation in skip and the production line, through full automatization, whole controllable update design, has solved the uncontrollable nature of artifical participation among the work piece heat treatment process, has guaranteed product heat treatment quality's uniformity, has improved operational environment simultaneously, has improved work efficiency, reduction in production cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic view of a thermal treatment production line including a fully automatic skip according to an embodiment of the present invention.
Wherein the reference numerals are:
100. a full-automatic skip car;
1. a vertical support; 2. a transverse support; 3. a material fork; 4. a workpiece; 5. an upper traveling wheel group; 6. a lower traveling wheel group; 7. a lower traveling wheel drive motor; 8. an upper guide rail; 9. a rail bracket; 10. translation driving; 11. a vertical slide rail; 12. a lifting slide block; 13. lifting and driving; 14. a movable pulley driving mechanism;
200. a box-type heating furnace;
300. a quenching tank.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
One of the purposes of the utility model is to provide a full-automatic skip to solve the artifical problem of participating in that work efficiency is low, product heat treatment quality is inconsistent and manufacturing cost is high that current heat treatment production line exists.
The utility model discloses another aim at still provides a heat treatment production line who has above-mentioned full-automatic skip.
In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention is described in detail with reference to the accompanying drawings and the detailed description.
Example one
As shown in fig. 1, the embodiment provides a full-automatic skip 100, which mainly includes a frame, a material fork 3, an automatic traveling mechanism, and an upper guide rail mechanism, where the frame includes a vertical support 1 and a horizontal support 2, the vertical support 1 is disposed perpendicular to the ground and located at one side of the horizontal support 2, the horizontal support 2 is disposed perpendicular to the vertical support 1, and one end of the horizontal support 2 is connected to the top end of the vertical support 1; the material fork 3 is used for supporting a workpiece 4 and is connected with a material fork driving mechanism, the material fork driving mechanism is arranged on the transverse support 2 or the vertical support 1, and the material fork driving mechanism can drive the material fork 3 to move so as to transfer the workpiece 4; the automatic traveling mechanism comprises an upward traveling wheel group 5 and a downward traveling wheel group 6, the downward traveling wheel group 6 is installed at the bottom end of the vertical support 1, the upward traveling wheel group 5 is installed below the other end of the transverse support 2, the upward traveling wheel group 5 is configured with upward traveling wheel drive, and the downward traveling wheel group 6 is configured with downward traveling wheel drive, so that the automatic operation of the upward traveling wheel group 5 and the downward traveling wheel group 6 is realized. The upper guide rail mechanism comprises an upper guide rail 8 and a guide rail bracket 9, the upper guide rail 8 is supported on the other side of the transverse bracket 2 through the guide rail bracket 9, and the upper guide rail 8 is used for supporting and guiding the upper traveling wheel set 5, namely, when the frame moves integrally, the upper traveling wheel set 5 moves along the upper guide rail 8. In the above scheme, the full-automatic skip car 100 adopts a wheel set (or called as "one foot") above and a wheel set (or called as "one foot") below, and the upper traveling wheel set 5 and the lower traveling wheel set 6 are both configured with traveling wheel drives, which can run synchronously, thereby realizing rapid transfer of the workpiece 4, etc., saving transfer time, and ensuring process quality.
In this embodiment, the material fork driving mechanism includes a material fork translation adjusting mechanism and a material fork lifting adjusting mechanism, and the material fork translation adjusting mechanism is arranged on the transverse support 2 and is used for driving the material fork 3 to move along the extending direction of the transverse support 2; the material fork lifting adjusting mechanism is connected to the material fork translation adjusting mechanism, the material fork 3 is arranged on the material fork lifting adjusting mechanism, and the material fork lifting adjusting mechanism is used for driving the material fork 3 to move along the extending direction of the vertical support 1. The material fork driving mechanism can realize the lifting and translation (the translation direction is parallel to the transverse support 2) adjustment of the material fork 3, and the movement characteristic of the frame is matched, so that the adjustment of the space position of the material fork 3 is realized, the use is flexible, and the transfer requirement of workpieces on a heat treatment production line can be met.
Further, in this embodiment, the material fork translation adjusting mechanism mainly includes a transverse slide rail, a translation slider, and a translation driver 10, the transverse slide rail is disposed on the transverse bracket 2, and the transverse slide rail is disposed parallel to the transverse bracket 2; the translation sliding block is slidably arranged on the transverse sliding rail, and the material fork lifting adjusting mechanism is connected to the translation sliding block; the translation drives 10 are all arranged on the transverse support 2, and the translation drives 10 are connected with the translation sliding blocks to drive the translation sliding blocks to move along the transverse sliding rails. Further, the material fork lift adjustment mechanism of this embodiment includes vertical slide rail 11, lifting slide 12 and lift drive 13, and the horizontal support 2 of vertical slide rail 11 perpendicular to sets up, and the top of vertical slide rail 11 is connected in the translation slider, and lifting slide 12 slidable mounting is on vertical slide rail 11, and material fork 3 is connected on lifting slide 12, and lift drive 13 links to each other with lifting slide 12 to drive lifting slide 12 along the removal of vertical slide rail 11.
In the embodiment, the translation drive 10 and the lifting drive 13 may be any one of linear drive mechanisms such as a chain wheel-chain assembly (configured with a motor drive), a screw rod-slider assembly (configured with a motor drive), a sliding-pulley drive mechanism (configured with a motor drive), an electric telescopic rod, a hydraulic cylinder, and a rack and pinion assembly (configured with a motor drive). Take translation drive 10 to adopt the rack and pinion subassembly (dispose motor drive) as an example, the rack and pinion subassembly includes gear and rack, and the rack is on a parallel with the setting of horizontal support 2, and translation slider is connected with the rack, and gear and rack meshing, a gear connection gear driving motor, gear motor start-up can drive gear revolve, and then drive rack along the extending direction reciprocating motion of horizontal support 2 to drive translation slider and remove. Correspondingly, for example, the lifting drive 13 adopts a movable pulley drive mechanism, the movable pulley drive mechanism includes a drive chain, a first movable pulley and a second movable pulley, the first movable pulley and the second movable pulley are distributed up and down, the first movable pulley is located below the second movable pulley, the first movable pulley is connected with a pulley rotating motor, one end of the drive chain is connected with the lifting slide block 12 after bypassing the second fixed pulley, and when the pulley rotating motor drives the first movable pulley to rotate, the drive chain can drive the lifting slide block 12 to lift.
The movable pulley driving mechanism is a speed multiplying mechanism. Correspondingly, when the lifting drive 13 adopts other driving mechanisms, such as a rack and pinion assembly, a speed change mechanism formed by meshing large and small gears can be arranged, so as to achieve the effect of amplifying the output torque of the motor.
In this embodiment, the upper traveling wheel set 5 includes at least one upper traveling wheel, the upper traveling wheel drive preferably includes an upper traveling wheel drive motor, and an output shaft of the upper traveling wheel drive motor is connected to the upper traveling wheel through a coupling, a chain drive assembly, a belt drive assembly, or other connecting members. When one upper traveling wheel is arranged, the upper traveling wheel is directly connected with an upper traveling wheel driving motor through connecting pieces such as a coupler, a chain transmission assembly or a transmission belt transmission assembly; when the upper travelling wheels are more than two, one of the upper travelling wheels is used as a driving wheel and is directly connected with the driving motor of the upper travelling wheel through connecting pieces such as a shaft coupling, a chain transmission assembly or a transmission belt transmission assembly, and the other upper travelling wheels can be used as driven wheels and are in transmission connection with the driving wheel through transmission mechanisms such as the chain transmission assembly or the transmission belt transmission assembly. The arrangement of the upper traveling wheel set 5 is in the prior art, and will not be described in detail here. Similarly, the output shaft of the lower traveling wheel driving motor 7 is connected with the lower traveling wheel in the lower traveling wheel group 6 through connecting pieces such as a coupling, a chain transmission assembly or a transmission belt transmission assembly. The arrangement form of the lower traveling wheel group 6 is consistent with that of the upper traveling wheel group 5, when one lower traveling wheel of the upper traveling wheel group 5 is arranged, the lower traveling wheel is directly connected with a lower traveling wheel driving motor 7 through connecting pieces such as a coupler, a chain transmission assembly or a transmission belt transmission assembly; when the lower traveling wheels are provided with more than two traveling wheels, one of the lower traveling wheels is used as a driving wheel and is directly connected with the lower traveling wheel driving motor 7 through connecting pieces such as a coupler, a chain transmission assembly or a transmission belt transmission assembly, and the other lower traveling wheels can be used as driven wheels and are in transmission connection with the driving wheel through transmission mechanisms such as the chain transmission assembly or the transmission belt transmission assembly. The arrangement of the lower running wheel set 6 is in the prior art and will not be described in detail here.
The principle of the fully automatic skip 100 in this embodiment will be described in detail below, taking as an example the heating, tapping, and quenching processes of the workpiece 4 in this order.
As shown in fig. 1, the frame of the full-automatic skip 100 is arranged over a box-type heating furnace 200 for heating and a quenching tank 300 for quenching, a workpiece 4 is heated in the box-type heating furnace 200, after the heating is completed, the furnace door of the box-type heating furnace 200 is opened, a fork translation adjusting mechanism drives a fork 3 to move forward to a certain position (i.e., move towards the box-type heating furnace 200), the fork is inserted below the workpiece 4, then a fork lifting adjusting mechanism controls the fork 3 to lift up, after the workpiece 4 is lifted up, the fork translation adjusting mechanism drives the fork 3 to move backward rapidly (i.e., move away from the box-type heating furnace 200), and the workpiece 4 is transferred to the upper part of the quenching tank 300; then the material fork lifting adjusting mechanism drives the material fork 3 and the workpiece 4 on the material fork 3 to rapidly descend into the quenching tank 300, and the workpiece 4 is submerged by the quenching liquid, then the material fork lifting adjusting mechanism drives the material fork 3 to move up and down, and simultaneously the upper traveling wheel set 5 and the lower traveling wheel set 6 are started to drive the whole skip car to swing back and forth (the front and back direction is the direction vertical to the plane formed by the transverse support 2 and the vertical support 1), so that the quenching liquid flows on the surface of the workpiece 4 fully and uniformly, and the quenching quality of the workpiece is better ensured. After quenching is finished, the material fork 3 supports the workpiece 4 to ascend under the driving of the material fork lifting adjusting mechanism, and the material trolley can be driven by the upper traveling wheel group 5 and the lower traveling wheel group 6 to be transferred to the next device (process). In the heating, discharging and quenching processes of the workpiece 4, in the quenching stage, the material fork lifting adjusting mechanism drives the material fork 3 to move up and down, and meanwhile, in addition to the overall front-back swing of the trolley, the material fork translation adjusting mechanism can be started to drive the material fork 3 to move left and right (the left-right direction is the direction parallel to the transverse support 2), and the material fork 3 can also be driven to simultaneously swing left and right, front and back, and the specific operation mode can be determined according to the actual situation. In addition, the upper traveling wheel set 5 travels on an upper guide rail 8, and the upper guide rail 8 can be a linear rail or a curved rail; the corresponding lower traveling wheel set 6 can directly travel on the workshop ground, and a track matched with the lower traveling wheel set 6 can also be arranged on the workshop ground.
The full-automatic skip 100 provided by this embodiment may be configured with a traveling laser ranging assembly and a corresponding control module, the traveling laser ranging assembly is installed on the horizontal bracket 2 or the vertical bracket 1, the traveling laser ranging assembly employs an existing infrared ranging instrument, and is in communication connection with the drives of the upper traveling wheel set 5 and the lower traveling wheel set 6, such as a motor, and the control module employs an existing control program, and can control all actions of the skip to automatically run according to the program with high precision, thereby completing the transfer operation of the workpiece 4 in the production line equipment workshop; meanwhile, the material fork translation adjusting mechanism and the material fork lifting adjusting mechanism are also in communication connection with the control module, and the material fork 3 is favorable for supporting the workpiece 4 to complete relevant processes such as quenching and the like. In addition, a detection component (such as a temperature sensor and the like), a positioning component, an alarm component and a recording component (such as a camera, a CCD camera and the like) can be arranged on the skip car according to actual requirements, so that the heat treatment process involving the skip car can be more reliable and controllable. The full-automatic skip car 100 solves the problem of uncontrollable manual participation and ensures the consistency of the heat treatment quality of products through a full-automatic and whole-process controllable updating design. Meanwhile, the working environment is improved, the working efficiency is improved, and the production cost is reduced. In conclusion, the full-automatic skip 100 of the technical scheme has the advantages of novel design, expanded functions, stable and reliable operation, wide application prospect and strong practicability for the application of heat treatment production lines for bricking and tiling.
Example two
The embodiment provides a heat treatment production line, which comprises a box-type heating furnace 200, a quenching tank 300 and a full-automatic skip car 100 as disclosed in the first embodiment, wherein the box-type heating furnace and a guide rail bracket 9 are arranged on the same side of a transverse bracket 2, and the quenching tank 300 is positioned between the box-type heating furnace 200 and a vertical bracket 1; the quenching tank 300 is filled with a quenching liquid.
In this embodiment, the device further comprises a control system, and the control system is in communication connection with the box-type heating furnace 200 and the material fork driving mechanism. Meanwhile, the device also comprises a laser ranging assembly, an equipment detection assembly, an alarm assembly and the like, wherein the laser ranging assembly is arranged on the vertical support 1 or the transverse support 2 and is in communication connection with a control system; the equipment detection assembly and the alarm assembly are in communication connection with the control system.
The heat treatment line according to the present embodiment is mainly used for heat treatment processes such as quenching, tempering, and quenching of a metal workpiece, wherein the box-type heating furnace 200 is used for quenching, tempering, and quenching of a metal workpiece, and the quenching bath 300 is used for quenching of a heated workpiece. The following will specifically describe the process of heating, tapping, and quenching the workpiece 4 based on the heat treatment line.
As shown in fig. 1, the frame of the full-automatic skip 100 is arranged over a box-type heating furnace 200 for heating and a quenching tank 300 for quenching, a workpiece 4 is heated in the box-type heating furnace 200, after the heating is completed, the furnace door of the box-type heating furnace 200 is opened, a fork translation adjusting mechanism drives a fork 3 to move forward to a certain position (i.e., move towards the box-type heating furnace 200), the fork is inserted below the workpiece 4, then a fork lifting adjusting mechanism controls the fork 3 to lift up, after the workpiece 4 is lifted up, the fork translation adjusting mechanism drives the fork 3 to move backward rapidly (i.e., move away from the box-type heating furnace 200), and the workpiece 4 is transferred to the upper part of the quenching tank 300; then the material fork lifting adjusting mechanism drives the material fork 3 and the workpiece 4 on the material fork 3 to rapidly descend into the quenching tank 300, and the workpiece 4 is submerged by the quenching liquid, then the material fork lifting adjusting mechanism drives the material fork 3 to move up and down, and simultaneously the upper traveling wheel set 5 and the lower traveling wheel set 6 are started to drive the whole skip car to swing back and forth (the front and back direction is the direction vertical to the plane formed by the transverse support 2 and the vertical support 1), so that the quenching liquid flows on the surface of the workpiece 4 fully and uniformly, and the quenching quality of the workpiece is better ensured. After quenching is finished, the material fork 3 supports the workpiece 4 to ascend under the driving of the material fork lifting adjusting mechanism, and the material trolley can be driven by the upper traveling wheel group 5 and the lower traveling wheel group 6 to be transferred to the next device (process).
The full-automatic skip car 100, the box-type heating furnace 200, the quenching tank 300 and other equipment in the production line run automatically, and have complete functions of detection, positioning, recording and the like; through the full-automatic and whole-process controllable updating design, the uncontrollable property of manual participation is solved, and the consistency of the heat treatment quality of the product is ensured. Meanwhile, the working environment is improved, the working efficiency is improved, and the production cost is reduced. Compared with the prior art, the heat treatment production line of the technical scheme develops heat treatment equipment, mainly adopts the structural type of a box-type furnace production line, and is particularly suitable for the box-type furnace production line for heat treatment of large and medium-sized workpieces; the full-automatic operation of the whole production line can be realized through the control of a control system preset program, and the full-automatic operation control system is an improvement of the application technology of the heat treatment furnace. Particularly, the full-automatic skip car 100 is matched with equipment such as a box-type heating furnace 200 to form a heat treatment production line, and the operation is safe and reliable; the safety operation is realized through interlocking, detection, alarming and the like at all levels, the labor intensity is low, and meanwhile, the remote monitoring, mobile phone monitoring and the like can be realized by combining the prior art, so that the running condition of the equipment can be mastered at any time. The production line is low in operation cost, combines the industrial upgrading and transformation trend of the current country, and has wide market space.
It should be noted that, as is obvious to a person skilled in the art, the invention is not limited to details of the above-described exemplary embodiments, but can be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
The utility model discloses a concrete example is applied to explain the principle and the implementation mode of the utility model, and the explanation of the above example is only used to help understand the method and the core idea of the utility model; meanwhile, for the general technical personnel in the field, according to the idea of the present invention, there are changes in the concrete implementation and the application scope. In summary, the content of the present specification should not be construed as a limitation of the present invention.
Claims (10)
1. The utility model provides a full-automatic skip which characterized in that includes:
the frame comprises a vertical support and a transverse support, the vertical support is positioned on one side of the transverse support, the transverse support is perpendicular to the vertical support, and one end of the transverse support is connected to the top end of the vertical support;
the material fork is used for supporting a workpiece and is connected with a material fork driving mechanism, the material fork driving mechanism is arranged on the transverse support or the vertical support, and the material fork driving mechanism can drive the material fork to move so as to transfer the workpiece;
the automatic traveling mechanism comprises an upper traveling wheel group and a lower traveling wheel group, the lower traveling wheel group is installed at the bottom end of the vertical support, and the upper traveling wheel group is installed at the other end of the transverse support; the upper traveling wheel group is configured with an upper traveling wheel drive, and the lower traveling wheel group is configured with a lower traveling wheel drive;
and the upper guide rail mechanism comprises an upper guide rail and a guide rail bracket, the upper guide rail is supported on the other side of the transverse bracket through the guide rail bracket, and the upper guide rail is used for supporting and guiding the upper traveling wheel set.
2. The fully automatic skip of claim 1, wherein said fork drive mechanism comprises:
the material fork translation adjusting mechanism is arranged on the transverse bracket and is used for driving the material fork to move along the extending direction of the transverse bracket;
the material fork lifting adjusting mechanism is connected to the material fork translation adjusting mechanism; the material fork is arranged on the material fork lifting adjusting mechanism, and the material fork lifting adjusting mechanism is used for driving the material fork to move along the extending direction of the vertical support.
3. The fully automatic skip of claim 2, wherein said fork translation adjustment mechanism comprises:
the transverse sliding rail is arranged on the transverse bracket and is arranged in parallel to the transverse bracket;
the translation sliding block is slidably mounted on the transverse sliding rail; the material fork lifting adjusting mechanism is connected to the translation sliding block;
and the translation drive is arranged on the transverse support and is connected with the translation sliding block so as to drive the translation sliding block to move along the transverse sliding rail.
4. The full-automatic skip as recited in claim 3, wherein the fork lift adjustment mechanism comprises:
the vertical sliding rail is perpendicular to the transverse support, and the top end of the vertical sliding rail is connected to the translation sliding block;
the lifting slide block is slidably mounted on the vertical slide rail, and the material fork is connected to the lifting slide block;
and the lifting drive is connected with the lifting slide block so as to drive the lifting slide block to move along the vertical slide rail.
5. The fully automatic skip of claim 4, wherein said translational drive is a rack and pinion drive mechanism; the lifting drive is a movable pulley driving mechanism.
6. The fully automatic skip car as claimed in any one of claims 1 to 5, wherein said upper traveling wheel drive is an upper traveling wheel drive motor.
7. The fully automatic skip car as claimed in any one of claims 1 to 5, wherein said lower traveling wheel drive is a lower traveling wheel drive motor.
8. A heat treatment production line, characterized by comprising a box-type heating furnace, a quenching tank and a full-automatic skip car according to any one of claims 1 to 7, wherein:
the box-type heating furnace and the guide rail bracket are arranged on the same side of the transverse bracket, and the quenching tank is positioned between the box-type heating furnace and the vertical bracket; and the quenching tank is filled with quenching liquid.
9. The thermal processing line of claim 8, further comprising a control system communicatively coupled to said box furnace and said fork drive mechanism.
10. The thermal processing production line of claim 9, further comprising a laser ranging assembly mounted on the vertical support or the lateral support, the laser ranging assembly being in communication connection with the control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220505486.4U CN217149246U (en) | 2022-03-09 | 2022-03-09 | Full-automatic skip car and heat treatment production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220505486.4U CN217149246U (en) | 2022-03-09 | 2022-03-09 | Full-automatic skip car and heat treatment production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217149246U true CN217149246U (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220505486.4U Active CN217149246U (en) | 2022-03-09 | 2022-03-09 | Full-automatic skip car and heat treatment production line |
Country Status (1)
| Country | Link |
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| CN (1) | CN217149246U (en) |
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2022
- 2022-03-09 CN CN202220505486.4U patent/CN217149246U/en active Active
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Denomination of utility model: Fully automatic material cart and heat treatment production line Granted publication date: 20220809 Pledgee: Tangshan Branch of China Postal Savings Bank Co.,Ltd. Pledgor: YAJIE TECHNOLOGY (TANGSHAN) CO.,LTD. Registration number: Y2024980001987 |
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