CN217098983U - Foot shearing and rubberizing integrated equipment for character and label of injection-molded electroplated part of automobile - Google Patents
Foot shearing and rubberizing integrated equipment for character and label of injection-molded electroplated part of automobile Download PDFInfo
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- CN217098983U CN217098983U CN202220518226.0U CN202220518226U CN217098983U CN 217098983 U CN217098983 U CN 217098983U CN 202220518226 U CN202220518226 U CN 202220518226U CN 217098983 U CN217098983 U CN 217098983U
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Abstract
The utility model discloses a foot and rubberizing integration equipment are cut to car plated item word of moulding plastics, sign class, include: be the circular track working line that loop configuration set up, set gradually according to the flow sequence on this circular track working line: the automatic film cutting machine comprises a feeding station, a shearing station, an arrangement station, a gluing station, a film tearing station, a bottom film pasting station, a turning station, a wiping station, a protective film pasting station and a discharging station; processing jigs with the number corresponding to the number of the stations are loaded on the circular rail working line; a station locking mechanism used for locking the processing jig on the station is further arranged on the ring rail working line; realize the automatic processing work of integration that car logo mouth of a river cutting of moulding plastics and mark back of the body attached glue for the uniformity of processing is higher, and then effectual improvement machining efficiency makes the quality of processing product obtain improving simultaneously, and reduces artificial joining at the in-process of processing, can effectual reduction intensity of labour, practices thrift manufacturing cost.
Description
Technical Field
The utility model belongs to the technical field of the processing of car logo and the mark class product of moulding plastics, a foot and rubberizing integration equipment is cut to car plated item word, sign class of moulding plastics is related to.
Background
In injection moulding, the plastic product is formed by means of an injection mould, so that the nozzle is an essential part of the injection filling process. However, the water gaps of most injection molding products cannot be directly cut off in the injection molding process due to the limitation of the design of the water gaps, and the water gaps need to be cut off after the injection molding is finished.
For the automobile production industry, the automobile logo production enterprises need to provide the automobile logos subjected to water gap removal and glue attachment for the whole automobile manufacturer, the water gap removal and the glue attachment of the automobile logo back are manually completed in the existing automobile logo production industry, workers remove the injection water gaps one by one, align and attach pre-cut films one by one and tightly press the films on the back of the automobile logos, and the automobile logo production process is complex, time-consuming, labor-consuming and low in processing efficiency. Meanwhile, the consistency of manual operation is poor, the yield is difficult to guarantee, the secondary damage rate caused in the production process is higher, and the water gap cutting and the label back adhesive of the injection molding car logo are processed without corresponding integrated automatic equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problem, the utility model discloses a following technical scheme:
foot and rubberizing integration equipment is cut to automobile injection moulding plated item word, sign class includes: be the circular track working line that loop configuration set up, set gradually according to the flow sequence on this circular track working line: the automatic film cutting machine comprises a feeding station, a shearing station, an arrangement station, a gluing station, a film tearing station, a bottom film pasting station, a turning station, a wiping station, a protective film pasting station and a discharging station;
processing jigs with the number corresponding to the number of the stations are loaded on the circular rail working line; and a station locking mechanism used for locking the processing jig on the station is also arranged on the ring rail working line.
As a further aspect of the present invention: the shearing station comprises: the X-axis shearing module comprises a shearing X-axis module and a shearing support frame for supporting the shearing X-axis module;
the tail end of the shearing X-axis module extends to the upper end of the circular rail working line; a Z-axis lifting guide frame and a shearing Z-axis cylinder for driving the Z-axis lifting guide frame to lift are arranged on a sliding part of the shearing X-axis module, and a shearing clamping cylinder is arranged at the bottom end of the Z-axis lifting guide frame;
and a shearing waste collecting inlet is arranged at the lower side of the opened end of the shearing X-axis module.
As a further aspect of the present invention: the station of arranging includes: the four groups of arrangement supporting columns are arranged on two sides of the circular rail working line in pairs, and a row of arrangement guide rails are arranged between the two opposite arrangement supporting columns; the arrangement guide rails are respectively provided with an arrangement fixed seat fixedly arranged on the arrangement guide rails and an arrangement sliding seat in sliding fit with the arrangement guide rails;
the arrangement fixing seat is provided with an arrangement X-axis cylinder for driving the arrangement sliding seat to slide along the guide rail in the X-axis direction; the sliding seat is provided with a Z-axis arranging cylinder, and a piston rod of the Z-axis arranging cylinder is provided with an air suction jig for arrangement.
As a further aspect of the present invention: rubberizing station and subsides protection film station structure are the same, all include: the device comprises a material taking and adhesive film pasting mechanism and a cartridge clip type feeding mechanism arranged at the side end of the material taking and adhesive film pasting mechanism;
wherein, get material rubberizing membrane mechanism and include: the adhesive film sticking support frame is provided with an adhesive film sticking X-axis module, the other end of the adhesive film sticking X-axis module extends to the upper end of the circular rail working line, and an adhesive film sticking Y-axis module is arranged on a sliding part of the adhesive film sticking X-axis module; a rubberizing film mounting support plate is mounted on a sliding part of the rubberizing film Y-axis module, a rubberizing film Z-axis module is mounted on the rubberizing film mounting support plate, and a rubberizing film R-axis adjusting motor and a rubberizing film sucker mounted on the rubberizing film R-axis adjusting motor are mounted on a lifting part of the rubberizing film Z-axis module;
the lower end of the adhesive film sticking sucker is provided with a transfer platform, and the side end position of the transfer platform is provided with a film tearing clamping jaw for realizing film tearing work and a film tearing cylinder for driving the film tearing clamping jaw to work; and the side end of the transfer platform is also provided with a top film waste collecting port;
a bracket extending to the upper end of the cartridge clip type feeding mechanism is formed at the side end of the adhesive film mounting support plate, and a group of adhesive film taking sucker mechanisms with lifting function are mounted at the position;
get material rubberizing membrane mechanism still includes: the adhesive film visual detection device is arranged at one end close to the circular rail working line.
As a further aspect of the present invention: the dyestripping station includes: the film tearing support frame is used for supporting the film tearing X-axis module;
the other end of the film tearing X-axis module extends to the upper end of the circular rail working line;
install the clamping jaw support on the sliding part of dyestripping X axle module, install dyestripping Z axle cylinder on the clamping jaw support, install the basement membrane dyestripping clamping jaw that is used for realizing dyestripping work on the piston rod of this dyestripping Z axle cylinder.
As a further aspect of the present invention: the bottom film pasting station comprises: the device comprises a material taking and bottom film pasting mechanism and a bottom film cartridge-type feeding mechanism arranged at the side end of the material taking and bottom film pasting mechanism;
wherein, get material and paste basement membrane mechanism includes: the device comprises a bottom film sticking support frame, a bottom film sticking X-axis module, a bottom film sticking Y-axis module and a bottom film sticking X-axis module, wherein the bottom film sticking X-axis module is mounted on the bottom film sticking support frame; a bottom film sticking mounting support plate is mounted on a sliding part of the bottom film sticking Y-axis module, a bottom film sticking Z-axis module is mounted on the bottom film sticking mounting support plate, and a bottom film sticking R-axis adjusting motor and a bottom film sticking sucker mounted on the bottom film sticking R-axis adjusting motor are mounted on a lifting part of the bottom film sticking Z-axis module;
a basement membrane transfer platform is arranged at the lower end of the basement membrane sticking sucker;
a bracket extending to the upper end of the bottom film cartridge clip type feeding mechanism is formed at the side end of the bottom film mounting support plate, and a group of bottom film material taking suction head mechanisms with lifting function are mounted at the position;
get material rubberizing mechanism still includes: and the film pasting visual detection device is arranged at one end close to the circular rail working line.
As a further aspect of the present invention: the upset station includes: the carrying mechanism and the turnover mechanism are arranged on two sides of the circular rail working line;
wherein, tilting mechanism includes: the overturning device comprises an installing connecting frame, wherein an overturning lifting cylinder module is installed on the installing connecting frame, an overturning cylinder is installed on a sliding part of the overturning lifting cylinder module, a rotating shaft of the overturning cylinder extends forwards, and an overturning sucker is installed on the rotating shaft of the overturning cylinder;
the carrying mechanism comprises: the conveying support frame is provided with a conveying X-axis module, the conveying X-axis module is provided with a conveying Z-axis module, the conveying Z-axis module is provided with a conveying lifting guide frame driven by the conveying lifting guide frame to realize lifting, and the conveying lifting guide frame is provided with a conveying sucker.
As a further aspect of the present invention: wiping station includes: the automatic cleaning device comprises a wiping support frame, wherein a wiping X-axis module is arranged on the wiping support frame, a wiping Z-axis lifting motor is mounted on the wiping X-axis module, a wiping rotating motor is mounted on a lifting part of the wiping Z-axis lifting motor, and a wiping head is mounted on a working shaft of the wiping rotating motor;
wiping station still includes: and the alcohol groove is used for storing alcohol and is positioned on the same axial position of the X axis of the wiping head.
As a further aspect of the present invention: the unloading station includes: the blanking mechanism is arranged on the circular rail working line, and the discharging conveyor belt is arranged at the side end of the circular rail working line;
wherein, unloading mechanism includes: the four blanking support columns are arranged on two sides of the circular rail working line in pairs, and a blanking guide rail is arranged between the two opposite blanking support columns; the blanking guide rail is respectively provided with a blanking fixed seat fixedly arranged on the blanking guide rail and a blanking sliding seat in sliding fit with the blanking guide rail;
a blanking X-axis cylinder for driving the blanking sliding seat to slide along the guide rail in the X-axis direction is arranged on the blanking fixing seat; a blanking Z-axis cylinder is installed on the sliding seat, and a blanking air suction jig is installed on a piston rod of the blanking Z-axis cylinder.
The utility model has the advantages that: realize the automatic processing work of integration that car logo mouth of a river cutting of moulding plastics and mark back of the body attached glue for the uniformity of processing is higher, and then effectual improvement machining efficiency makes the quality of processing product obtain improving simultaneously, and reduces artificial joining at the in-process of processing, can effectual reduction intensity of labour, practices thrift manufacturing cost.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a middle shearing station of the present invention;
FIG. 3 is a schematic structural view of the arrangement station of the present invention;
FIG. 4 is a schematic structural view of a middle rubberizing station and a protective film applying station of the present invention;
FIG. 5 is a schematic structural view of a film tearing station of the present invention;
FIG. 6 is a schematic structural view of a bottom film pasting station of the present invention;
fig. 7 is a schematic structural view of the turning station of the present invention;
fig. 8 is a schematic structural diagram of an erasing station according to the present invention;
fig. 9 is a schematic structural view of the middle blanking station of the present invention.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments, and it should be understood that the present application is not limited to the example embodiments disclosed and described herein. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positional relationships based on those shown in the drawings, and are merely for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly, e.g., as fixed or detachable connections or as an integral part; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The utility model provides a please refer to and draw together 1 ~ 2, in the embodiment of the utility model, foot and rubberizing integration equipment are cut to automobile injection moulding plated item word, sign class, include: be the circular track working line 14 that loop configuration set up, this circular track working line 14 is last to have set gradually according to the flow sequence: the automatic film cutting machine comprises a feeding station 1, a shearing station 3, an arrangement station 5, a gluing station 6, a film tearing station 7, a bottom film pasting station 9, a turning station 10, a wiping station 11, a protective film pasting station 15 and a discharging station 16;
the processing jigs 2 with the number corresponding to the number of the stations are loaded on the circular rail working line 14; a station locking mechanism 4 for locking the processing jig 2 on a station is further arranged on the circular rail working line 14;
the processing flow of the device is as follows: during processing, a workpiece to be processed is manually placed in the processing jig 2 in the feeding station 1, the processing jig 2 is driven by the circular rail working line 14 to enter each processing station, water gap cutting work, arrangement and adjustment work, double-sided adhesive tape gluing, film tearing work, bottom film attaching work, overturning and wiping work are sequentially performed on the workpiece, finally, protective film attaching work is performed, the workpiece is sent out from blanking work, and processing is completed.
Further, the circular rail working line 14 includes: a circular rail guide rail 12 in a ring structure, wherein a circular rail chain 13 arranged corresponding to the circular rail guide rail 12 is arranged at the inner side of the circular rail guide rail 12;
and a ring rail driving motor group 8 for driving a ring rail chain 13 to work is arranged at the lower end of the ring rail guide rail 12.
Further, the cutting station 3 includes: a shearing X-axis module 32 and a shearing support frame 31 for supporting the shearing X-axis module 32;
the end of the shear X-axis module 32 extends to the upper end of the circular rail working line 14; a Z-axis lifting guide frame 34 and a shearing Z-axis cylinder 33 for driving the Z-axis lifting guide frame to lift are arranged on a sliding part of the shearing X-axis module 32, and a shearing clamping cylinder 35 is arranged at the bottom end of the Z-axis lifting guide frame 34;
a shear waste collection inlet 36 is provided at the lower side of the open end of the shear X-axis module 32.
Further, the arranging station 5 includes: four groups of arrangement supporting columns 51, wherein every two arrangement supporting columns 51 are arranged at two sides of the circular rail working line 14, and a row of arrangement guide rails 53 are arranged between two opposite arrangement supporting columns 51; the arrangement guide rail 53 is respectively provided with an arrangement fixed seat 56 fixedly arranged on the arrangement guide rail 53 and an arrangement sliding seat 54 in sliding fit with the arrangement guide rail 53;
the arrangement fixed seat 56 is provided with an arrangement X-axis cylinder 52 for driving the arrangement sliding seat 54 to slide along the guide rail in the X-axis direction; the sliding seat is provided with a Z-axis arranging cylinder 55, and a piston rod of the Z-axis arranging cylinder 55 is provided with an air suction jig 57.
Further, rubberizing station 6 and the 15 same structures of protection film station of subsides all include: a material taking and adhesive film pasting mechanism and a cartridge clip type feeding mechanism 611 arranged at the side end of the material taking and adhesive film pasting mechanism (a double-sided adhesive tape is placed in the cartridge clip type feeding mechanism 611 in an adhesive tape pasting station 6, and a protective film is placed in the cartridge clip type feeding mechanism 611 in a protective film pasting station 15);
wherein, get material rubberizing membrane mechanism and include: a rubberizing film supporting frame 61, wherein a rubberizing film X-axis module 64 is installed on the rubberizing film supporting frame 61, the other end of the rubberizing film X-axis module 64 extends to the upper end of the circular rail working line 14, and a rubberizing film Y-axis module 66 is installed on the sliding part of the rubberizing film X-axis module 64; a rubberizing film mounting support plate 67 is mounted on a sliding part of the rubberizing film Y-axis module 66, a rubberizing film Z-axis module 65 is mounted on the rubberizing film mounting support plate 67, and a rubberizing film R-axis adjusting motor 63 and a rubberizing film sucker 60 mounted on the rubberizing film R-axis adjusting motor 63 are mounted on a lifting part of the rubberizing film Z-axis module 65;
a transfer platform 69 is arranged at the lower end of the adhesive film sticking sucker 60, and a film tearing clamping jaw for realizing film tearing work and a film tearing cylinder 62 for driving the film tearing clamping jaw to work are arranged at the side end position of the transfer platform 69; a top film waste collecting port 613 is also formed at the side end of the transfer platform 69;
a bracket extending to the upper end of the cartridge clip type feeding mechanism 611 is formed at the side end of the rubberized film mounting support plate 67, and a group of rubberized film material taking suction head mechanisms 68 with lifting function are mounted at the position;
get material rubberizing membrane mechanism still includes: and the adhesive film visual detection device 612 is arranged at one end close to the circular rail working line 14.
Further, the film tearing station 7 comprises: a film tearing X-axis module 73 and a film tearing support frame 71 for supporting the film tearing X-axis module 73;
the other end of the film tearing X-axis module 73 extends to the upper end of the circular rail working line 14;
a clamping jaw support 74 is installed on a sliding part of the film tearing X-axis module 73, a film tearing Z-axis cylinder 72 is installed on the clamping jaw support 74, and a bottom film tearing clamping jaw 75 for realizing film tearing work is installed on a piston rod of the film tearing Z-axis cylinder 72.
Further, the bottom film pasting station 9 comprises: a material taking and bottom film sticking mechanism and a bottom film cartridge type feeding mechanism 97 arranged at the side end of the material taking and bottom film sticking mechanism;
wherein, get material and paste basement membrane mechanism includes: a bottom pasting film supporting frame, wherein a bottom pasting film X-axis module 91 is installed on the bottom pasting film supporting frame, the other end of the bottom pasting film X-axis module 91 extends to the upper end of the circular rail working line 14, and a bottom pasting film Y-axis module 92 is installed on the sliding part of the bottom pasting film X-axis module 91; a bottom film sticking mounting support plate 99 is mounted on a sliding part of the bottom film sticking Y-axis module 92, a bottom film sticking Z-axis module 93 is mounted on the bottom film sticking mounting support plate 99, and a bottom film sticking R-axis adjusting motor 94 and a bottom film sticking sucker 95 mounted on the bottom film sticking R-axis adjusting motor 94 are mounted on a lifting part of the bottom film sticking Z-axis module 93;
a bottom film transfer platform 96 is arranged at the lower end of the bottom film sticking sucker 95;
a bracket extending to the upper end of the bottom film cartridge type feeding mechanism 97 is formed at the side end of the bottom film attaching mounting support plate 99, and a group of bottom film material taking suction head mechanisms 98 with lifting function are mounted at the position;
get material rubberizing mechanism still includes: and the film sticking visual detection device is arranged at one end close to the circular rail working line 14.
Further, the flipping station 10 includes: the conveying mechanism 101A and the turnover mechanism 101B are arranged on two sides of the circular rail working line 14;
wherein, tilting mechanism 101B includes: the installation connection frame 100 is provided with an overturning lifting cylinder module 107, the sliding part of the overturning lifting cylinder module 107 is provided with an overturning cylinder 108, the rotating shaft of the overturning cylinder 108 extends forwards, and the rotating shaft of the overturning cylinder 108 is provided with an overturning sucker 109;
the conveyance mechanism 101A includes: the conveying device comprises a conveying support frame 105, wherein a conveying X-axis module 102 is installed on the conveying support frame 105, a conveying Z-axis module 102 is installed on the conveying X-axis module 102, a conveying lifting guide frame 104 driven by the conveying Z-axis module 102 to lift is installed on the conveying Z-axis module 102, and a conveying sucker 106 is installed on the conveying lifting guide frame 104.
Further, the wiping station 11 includes: the wiping device comprises a wiping support frame 114, wherein a wiping X-axis module 113 is arranged on the wiping support frame 114, a wiping Z-axis lifting motor 111 is mounted on the wiping X-axis module 113, a wiping rotating motor 112 is mounted on a lifting part of the wiping Z-axis lifting motor 111, and a wiping head 115 is mounted on a working shaft of the wiping rotating motor 112;
the wiping station 11 further comprises: an alcohol tank (not shown) for storing alcohol is disposed on the same axis as the X-axis of the wiping head 115.
Further, the blanking station 16 includes: a blanking mechanism 166 arranged on the circular rail working line 14 and a discharge conveyor belt 161 arranged at the side end of the circular rail working line 14;
wherein, unloading mechanism 166 includes: the four groups of blanking support columns 169 are arranged on two sides of the circular rail working line 14 in pairs, and a blanking guide rail 164 is arranged between the two opposite blanking support columns 169; the blanking guide rail 164 is respectively provided with a blanking fixed seat 163 fixedly arranged on the blanking guide rail 164 and a blanking sliding seat 167 in sliding fit with the blanking guide rail 164;
the blanking fixing seat 163 is provided with a blanking X-axis cylinder 162 for driving the blanking sliding seat 167 to slide along the guide rail in the X-axis direction; a blanking Z-axis cylinder 165 is arranged on the sliding seat, and a blanking air suction jig 168 is arranged on a piston rod of the blanking Z-axis cylinder 165.
The utility model discloses a concrete theory of operation:
during processing, a workpiece to be processed is manually placed in the processing jig 2 in the feeding station 1, and the processing jig 2 is driven by the circular rail working line 14 to enter the shearing station 3;
the shearing station 3 works: the shearing X-axis module 32 and the shearing Z-axis cylinder 33 work in a matched mode to drive the shearing clamping cylinder 35 to reach the position of the water gap root of the workpiece, the water gap waste is sheared from the workpiece by the shearing clamping cylinder 35, the whole waste is clamped, and the waste is sent out and collected from the shearing waste collection inlet 36; finishing the cutting work, and driving the processing jig 2 to enter the arrangement station 5 by the circular rail working line 14;
the arrangement station 5 works: the arrangement X-axis cylinder 52 and the arrangement Z-axis cylinder 55 work cooperatively to drive the arrangement air suction jig 57 to adjust the layout of the workpiece, and the split marks are arranged according to the requirements of a customer drawing; finishing the arrangement work, and driving the processing jig 2 to enter the rubberizing station 6 by the circular rail working line 14;
the rubberizing station 6 works: the double-sided adhesive tape is sent out by the cartridge clip type feeding mechanism 611, the adhesive film X-axis module 64 drives the adhesive film material taking and sucking head mechanism 68 to take out the double-sided adhesive tape on the cartridge clip type feeding mechanism 611, then the double-sided adhesive tape is temporarily placed in the transfer platform 69, then the double-sided adhesive tape in the transfer platform 69 is sucked up by the adhesive film sucking disc 60, the film tearing cylinder 62 drives the film tearing clamping jaw to tear off a lower end face membrane (top film) of the double-sided adhesive tape, the surface of the double-sided adhesive tape is exposed, and the torn top film waste material is sent out from the top film waste material collecting port 613; then, the double-sided adhesive tape is driven by the adhesive tape sticking film X-axis module 64 to move to the upper end of the adhesive tape sticking film visual detection device 612, the double-sided adhesive tape is detected and positioned by the adhesive tape sticking film visual detection device 612, the position and the angle of an X/Z/R axis of the double-sided adhesive tape are correspondingly adjusted by the adhesive tape sticking film X-axis module 64, the adhesive tape sticking film Y-axis module 66 and the adhesive tape sticking film R-axis adjusting motor 63, finally the double-sided adhesive tape is stuck on a workpiece, the double-sided adhesive tape sticking work is completed, and the processing jig 2 is driven by the circular rail working line 14 to enter the film tearing station 7;
the film tearing station 7 works: the film tearing clamping jaw 75 is driven by the film tearing X-axis module 73 and the film tearing Z-axis cylinder 72 to tear off the double-sided adhesive film from the double-sided adhesive, so that the peeling processing of the double-sided adhesive film is completed; the processing jig 2 is driven by a circular rail working line 14 to enter a bottom film pasting station 9;
and (3) working at a bottom film pasting station 9: the bottom film (double silicon films) is sent out by a bottom film cartridge clip type feeding mechanism 97, the bottom film taking suction head mechanism 98 is driven by a bottom film sticking X-axis module 91 to take out the bottom film on the bottom film cartridge clip type feeding mechanism 97, then the carrier film is temporarily placed in a carrier film transfer platform 96, then a carrier film in the carrier film transfer platform 96 is sucked up by a carrier film sticking sucker 95, and the carrier film is driven by a carrier film X-axis module to move to the upper end of a rubberizing visual detection device, the processing jig 2 is detected and positioned by a tape sticking visual detection device, the position and the angle of an X/Z/R axis of a bottom film are correspondingly adjusted by a bottom film sticking X-axis module 91, a bottom film sticking Y-axis module 92 and a bottom film sticking R-axis adjusting motor 94, and finally the bottom film is stuck on a double-sided adhesive tape film of a workpiece to finish the bottom film sticking work of the double-sided adhesive tape of the workpiece, and the processing jig 2 is driven by a circular rail working line 14 to enter an overturning station 10;
the turning station 10 works: in the turnover mechanism 101B, the turnover lifting cylinder module 107 drives the turnover sucker 109 to descend, so as to suck up the workpiece on the processing jig 2, and the turnover cylinder 108 drives the turnover sucker 109180 to turn over, so that the electroplating surface of the workpiece faces upwards (the bottom film surface faces downwards);
then the carrying mechanism 101A works, the carrying X-axis module 102 drives the carrying sucker 106 to move to the upper end of the workpiece, the carrying Z-axis module 102 drives the carrying sucker 106 to suck the workpiece, and finally the workpiece is placed in the processing jig 2 again to complete the turning processing, and the processing jig 2 is driven by the circular rail working line 14 to enter the wiping station 11;
wiping station 11 works: the X-axis module 113 and the Z-axis lifting motor 111 are matched to drive the wiping head 115 to dip alcohol from the alcohol tank, and then the electroplating surface of the workpiece is rotationally wiped, so that the cleaning work of the electroplating surface of the workpiece is realized, the wiping work is completed, and the processing jig 2 is driven by the circular rail working line 14 to enter the protective film pasting station 15;
the structure and the working principle of the protective film pasting station 15 are the same as those of the adhesive pasting station 6, the protective film is pasted on the electroplating surface of the workpiece by the protective film pasting station 15 to finish the protective film pasting work, and finally the processing jig 2 is driven by the circular rail working line 14 to enter the blanking station 16;
the blanking station 16 works: the blanking X-axis cylinder 162 in the blanking mechanism 166 drives the blanking air suction jig 168 to the upper end of the processing jig 2, the blanking Z-axis cylinder 165 is matched to realize that the workpiece in the processing jig 2 is taken out through the blanking air suction jig 168, and the workpiece is put into the discharge conveyor belt 161 through the matching of the blanking X-axis cylinder 162 and the blanking Z-axis cylinder 165 to be sent out to finish the processing;
the processing jig 2 after the blanking operation is driven to return to the feeding station 1 through the circular rail working line 14 to realize circulation;
and realizing circulating batch continuous processing production according to the processing flow.
It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. Foot and rubberizing integration equipment is cut to automobile injection moulding plated item word, sign class, its characterized in that includes: be the circular track working line that loop configuration set up, set gradually according to the flow sequence on this circular track working line: the automatic film cutting machine comprises a feeding station, a shearing station, an arrangement station, a gluing station, a film tearing station, a bottom film pasting station, a turning station, a wiping station, a protective film pasting station and a discharging station;
processing jigs with the number corresponding to the number of the stations are loaded on the circular rail working line; and a station locking mechanism used for locking the processing jig on the station is also arranged on the ring rail working line.
2. The integrated equipment for word cutting and foot pasting of injection-molded and plate-like plating parts of automobiles according to claim 1, wherein the cutting station comprises: the X-axis shearing module and the shearing support frame are used for supporting the X-axis shearing module;
the tail end of the shearing X-axis module extends to the upper end of the circular rail working line; a Z-axis lifting guide frame and a shearing Z-axis cylinder for driving the Z-axis lifting guide frame to lift are arranged on a sliding part of the shearing X-axis module, and a shearing clamping cylinder is arranged at the bottom end of the Z-axis lifting guide frame;
and a shearing waste collecting inlet is arranged at the lower side of the opened end of the shearing X-axis module.
3. The integrated equipment for word cutting and foot gluing of injection-molded and plate-like parts of automobiles according to claim 1, wherein the arrangement station comprises: the four groups of arrangement supporting columns are arranged on two sides of the circular rail working line in pairs, and a row of arrangement guide rails are arranged between the two opposite arrangement supporting columns; the arrangement guide rails are respectively provided with an arrangement fixed seat fixedly arranged on the arrangement guide rails and an arrangement sliding seat in sliding fit with the arrangement guide rails;
the arrangement fixing seat is provided with an arrangement X-axis cylinder for driving the arrangement sliding seat to slide along the guide rail in the X-axis direction; the sliding seat is provided with a Z-axis arranging cylinder, and a piston rod of the Z-axis arranging cylinder is provided with an air suction jig for arrangement.
4. The integrated equipment for word cutting and foot cutting of injection molding of automobile electroplated parts and labels and the like as claimed in claim 1, wherein the gluing station and the protective film pasting station have the same structure and comprise: the device comprises a material taking and adhesive film sticking mechanism and a cartridge clip type feeding mechanism arranged at the side end of the material taking and adhesive film sticking mechanism;
wherein, get material rubberizing membrane mechanism and include: the adhesive film sticking support frame is provided with an adhesive film sticking X-axis module, the other end of the adhesive film sticking X-axis module extends to the upper end of the circular rail working line, and an adhesive film sticking Y-axis module is arranged on a sliding part of the adhesive film sticking X-axis module; a rubberizing film mounting support plate is mounted on a sliding part of the rubberizing film Y-axis module, a rubberizing film Z-axis module is mounted on the rubberizing film mounting support plate, and a rubberizing film R-axis adjusting motor and a rubberizing film sucker mounted on the rubberizing film R-axis adjusting motor are mounted on a lifting part of the rubberizing film Z-axis module;
the lower end of the adhesive film sticking sucker is provided with a transfer platform, and the side end position of the transfer platform is provided with a film tearing clamping jaw for realizing film tearing work and a film tearing cylinder for driving the film tearing clamping jaw to work; and the side end of the transfer platform is also provided with a top film waste collecting port;
a bracket extending to the upper end of the cartridge clip type feeding mechanism is formed at the side end of the adhesive film mounting support plate, and a group of adhesive film taking sucker mechanisms with lifting function are mounted at the position;
get material rubberizing membrane mechanism still includes: the adhesive film visual detection device is arranged at one end close to the circular rail working line.
5. The integrated equipment for word cutting and foot gluing of injection-molded and plate-like parts of automobiles according to claim 1, wherein the film tearing station comprises: the film tearing support frame is used for supporting the film tearing X-axis module;
the other end of the film tearing X-axis module extends to the upper end of the circular rail working line;
install the clamping jaw support on the sliding part of dyestripping X axle module, install dyestripping Z axle cylinder on the clamping jaw support, install the basement membrane dyestripping clamping jaw that is used for realizing dyestripping work on the piston rod of this dyestripping Z axle cylinder.
6. The integrated equipment for word cutting and foot gluing of injection-molded and plate-like parts of automobiles according to claim 1, wherein the bottom film gluing station comprises: the device comprises a material taking and bottom film pasting mechanism and a bottom film cartridge-type feeding mechanism arranged at the side end of the material taking and bottom film pasting mechanism;
wherein, get material and paste basement membrane mechanism includes: the bottom pasting film support frame is provided with a bottom pasting film X-axis module, the other end of the bottom pasting film X-axis module extends to the upper end of the circular rail working line, and a bottom pasting film Y-axis module is arranged on a sliding part of the bottom pasting film X-axis module; a bottom film sticking mounting support plate is mounted on a sliding part of the bottom film sticking Y-axis module, a bottom film sticking Z-axis module is mounted on the bottom film sticking mounting support plate, and a bottom film sticking R-axis adjusting motor and a bottom film sticking sucker mounted on the bottom film sticking R-axis adjusting motor are mounted on a lifting part of the bottom film sticking Z-axis module;
a basement membrane transfer platform is arranged at the lower end of the basement membrane sticking sucker;
a bracket extending to the upper end of the bottom film cartridge clip type feeding mechanism is formed at the side end of the bottom film mounting support plate, and a group of bottom film material taking suction head mechanisms with lifting function are mounted at the position;
get material rubberizing mechanism still includes: and the film pasting visual detection device is arranged at one end close to the circular rail working line.
7. The integrated equipment for word cutting and foot gluing of injection-molded and plate-like parts of automobiles according to claim 1, wherein the overturning station comprises: the carrying mechanism and the turnover mechanism are arranged on two sides of the circular rail working line;
wherein, tilting mechanism includes: the overturning device comprises an installing connecting frame, wherein an overturning lifting cylinder module is installed on the installing connecting frame, an overturning cylinder is installed on a sliding part of the overturning lifting cylinder module, a rotating shaft of the overturning cylinder extends forwards, and an overturning sucker is installed on the rotating shaft of the overturning cylinder;
the carrying mechanism comprises: the conveying support frame is provided with a conveying X-axis module, the conveying X-axis module is provided with a conveying Z-axis module, the conveying Z-axis module is provided with a conveying lifting guide frame driven by the conveying Z-axis module to lift, and the conveying lifting guide frame is provided with a conveying sucker.
8. The integrated injection molding, foot shearing and gluing device for the automobile electroplated parts as claimed in claim 1, wherein the wiping station comprises: the automatic cleaning device comprises a wiping support frame, wherein a wiping X-axis module is arranged on the wiping support frame, a wiping Z-axis lifting motor is mounted on the wiping X-axis module, a wiping rotating motor is mounted on a lifting part of the wiping Z-axis lifting motor, and a wiping head is mounted on a working shaft of the wiping rotating motor;
wiping station still includes: and the alcohol groove is used for storing alcohol and is positioned on the same axial position of the X axis of the wiping head.
9. The integrated equipment for word cutting and foot gluing of injection-molded and plate-like parts of automobiles according to claim 1, wherein the blanking station comprises: the discharging mechanism is arranged on the circular rail working line, and the discharging conveyor belt is arranged at the side end of the circular rail working line;
wherein, unloading mechanism includes: the four blanking support columns are arranged on two sides of the circular rail working line in pairs, and a blanking guide rail is arranged between the two opposite blanking support columns; the blanking guide rail is respectively provided with a blanking fixed seat fixedly arranged on the blanking guide rail and a blanking sliding seat in sliding fit with the blanking guide rail;
a blanking X-axis cylinder for driving the blanking sliding seat to slide along the guide rail in the X-axis direction is arranged on the blanking fixing seat; a blanking Z-axis cylinder is installed on the sliding seat, and a blanking air suction jig is installed on a piston rod of the blanking Z-axis cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220518226.0U CN217098983U (en) | 2022-03-09 | 2022-03-09 | Foot shearing and rubberizing integrated equipment for character and label of injection-molded electroplated part of automobile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220518226.0U CN217098983U (en) | 2022-03-09 | 2022-03-09 | Foot shearing and rubberizing integrated equipment for character and label of injection-molded electroplated part of automobile |
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| Publication Number | Publication Date |
|---|---|
| CN217098983U true CN217098983U (en) | 2022-08-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220518226.0U Active CN217098983U (en) | 2022-03-09 | 2022-03-09 | Foot shearing and rubberizing integrated equipment for character and label of injection-molded electroplated part of automobile |
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| Country | Link |
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| CN (1) | CN217098983U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115370647A (en) * | 2022-10-20 | 2022-11-22 | 歌尔股份有限公司 | Double-sided adhesive tape sticking equipment |
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2022
- 2022-03-09 CN CN202220518226.0U patent/CN217098983U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115370647A (en) * | 2022-10-20 | 2022-11-22 | 歌尔股份有限公司 | Double-sided adhesive tape sticking equipment |
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