CN217087727U - Motor stator dip coating device - Google Patents

Motor stator dip coating device Download PDF

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Publication number
CN217087727U
CN217087727U CN202220603815.9U CN202220603815U CN217087727U CN 217087727 U CN217087727 U CN 217087727U CN 202220603815 U CN202220603815 U CN 202220603815U CN 217087727 U CN217087727 U CN 217087727U
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China
Prior art keywords
paint
motor stator
dip coating
paint dipping
assembly
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CN202220603815.9U
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Chinese (zh)
Inventor
石惠兴
杨磊
蒋九五
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Nanjing Senyu Electromechanical Technology Co ltd
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Nanjing Senyu Electromechanical Technology Co ltd
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Priority to CN202220603815.9U priority Critical patent/CN217087727U/en
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Abstract

The utility model discloses a motor stator dip coating device, including the support, wherein: a workbench is arranged on the support, and a wire mesh paint tray for placing the stator winding is arranged on the workbench; the bracket is connected with the translation assembly through a mounting rack, and the output end of the translation assembly is provided with a paint dipping assembly; the translation assembly can control the paint dipping assembly to translate in the horizontal direction, and the paint dipping assembly is arranged above the workbench and corresponds to the wire mesh paint tray; the workstation bottom corresponds the wire mesh lacquer dish and is equipped with the funnel groove, just funnel groove output is equipped with the recovery bottle, the utility model discloses a translation subassembly can control the dip coating subassembly at the horizontal direction translation, can let waterborne insulating varnish infiltration stator winding dip coating effectively, makes stator winding dip coating more even, can guarantee the dip coating quality, can not appear dripping the lacquer phenomenon, avoids the production of lacquer knub for stator winding surface film is even, is difficult for appearing the problem of interturn short circuit.

Description

Motor stator dip coating device
Technical Field
The utility model belongs to the technical field of the motor dip coating, concretely relates to motor stator dip coating device.
Background
The motor stator is a static part of the motor, the stator consists of a stator iron core, a stator winding and a base, the stator mainly functions to generate a rotating magnetic field, the rotor mainly functions to be cut by magnetic lines of force in the rotating magnetic field to generate current, the motor stator is an important component of motors such as a generator and a starter, the stator is an important part of the motor, and the stator consists of the stator iron core, the stator winding and the base.
The paint dipping of the winding coil of the motor stator can improve the insulation strength, the mechanical property and the heat dissipation effect of the winding, thereby prolonging the service life of the motor, and the quality of the paint dipping is particularly critical.
However, in the prior art, the whole motor stator is usually put into a paint dipping tank filled with water-based insulating paint, so that the whole motor stator is submerged by the insulating paint, thereby achieving the purpose of dipping the motor stator with the insulating paint.
However, by adopting the method, too much water-based insulating paint can be attached to the motor stator and the lead-out wire, paint nodules and paint blocks are formed on the surface of the motor stator and the lead-out wire due to uneven paint dipping due to the too much water-based insulating paint, and the excess water-based insulating paint needs to be removed through subsequent processes, so that the production efficiency is reduced, and the production cost of the motor is increased.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a motor stator dip coating device shell to solve the problem that proposes among the above-mentioned background art.
In order to achieve the above object, the utility model provides a following technical scheme: an electric machine stator dip coating device, includes the support, wherein: a workbench is arranged on the support, and a wire mesh paint tray for placing the stator winding is arranged on the workbench; the bracket is connected with the translation assembly through a mounting rack, and the output end of the translation assembly is provided with a paint dipping assembly; the translation assembly can control the paint dipping assembly to translate in the horizontal direction, and the paint dipping assembly is arranged above the workbench and corresponds to the wire mesh paint tray; the bottom of the workbench is provided with a funnel groove corresponding to the wire mesh paint tray, and the output end of the funnel groove is provided with a recovery bottle.
Preferably, the translation assembly is an electric push rod, and the output end of the electric push rod is provided with a paint dipping assembly.
Preferably, the dip coating subassembly includes the pipeline, the array is equipped with a plurality of shower nozzles on the pipeline, just the shower nozzle output sets up towards the silk screen lacquer dish.
Preferably, the input end of the pipeline is provided with a switch, and the input end of the pipeline is provided with a connector connected with the paint bottle; and the output end of the pipeline is provided with a plug.
Preferably, the bottom of the support is provided with a support leg.
Preferably, the top of the bracket is connected with the illuminating lamp through a connecting frame.
Preferably, the wire mesh paint tray is provided with a recovery hole.
Preferably, the bracket is provided with a fixing frame, and the fixing frame is provided with a recovery bottle.
Preferably, the bottom of the support is provided with a support leg.
Preferably, the worktable can be used for placing paint bottles, and the tops of the paint bottles are provided with sharp nozzles.
The technical effect and the advantage of the utility model, this motor stator dip coating device:
1. the translation component can control the paint dipping component to translate in the horizontal direction, so that the water-based insulating paint can effectively permeate into the stator winding for paint dipping, the stator winding is more uniformly painted, the paint dipping quality can be ensured, the paint dripping phenomenon can not occur, the generation of paint beading is avoided, the paint film on the surface of the stator winding is uniform, the problem of turn-to-turn short circuit is difficult to occur, and the quality of a finished product of the motor stator is effectively ensured;
2. the funnel groove is formed in the bottom of the workbench corresponding to the wire mesh paint tray, and the recovery bottle is arranged at the output end of the funnel groove, so that the water-based insulating paint can flow into the recovery bottle through the funnel groove, the water-based insulating paint can be recycled, the loss of the stator impregnating varnish is reduced, and waste is avoided;
3. through set up the filter screen in the recovery hole, thereby can filter the material such as granule coagulation thing, impurity that produce in the waterborne insulated paint like this and detain in the filter screen, the staff can carry out periodic maintenance, will be detained in the filtrations of filter screen and clear away, can increase substantially the life cycle of used repeatedly waterborne insulated paint, get rid of the influence that waterborne insulated paint used repeatedly many times and lead to material such as granule coagulation thing, impurity to waterborne insulated paint effect wherein.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a side view of the present invention;
fig. 3 is a schematic view of the specific structure of the present invention.
In the figure: 1. a support; 2. a work table; 3. a stator winding; 4. a wire mesh paint tray; 5. a translation assembly; 6. a paint dipping component; 7. a funnel groove; 8. recovering the bottle; 9. a paint bottle;
11. a mounting frame; 12. a connecting frame; 13. a fixed mount; 14. a support leg; 15. an illuminating lamp;
41. a recovery hole;
51. an electric push rod;
61. a pipeline; 62. a spray head; 63. a switch; 64. an interface; 65. a plug;
71. a flow guide port;
91. a sharp mouth.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to fig. 1 to 3 of the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The utility model provides a motor stator dip coating device as shown in fig. 1-3, including support 1, wherein:
be equipped with workstation 2 on the support 1, just be equipped with the silk screen lacquer disk 4 that is used for placing stator winding 3 on the workstation 2, can place a plurality of stator windings 3 on the silk screen lacquer disk 4, can realize the dip coating of a plurality of stator windings 3 simultaneously.
The utility model discloses in, wire mesh lacquer dish 4 adopts the steel wire, and the enameled wire area of contact that can avoid wire mesh lacquer dish 4 and stator winding 3 is big, prevents that wire mesh lacquer dish 4 from taking place the adhesion with stator winding 3 and arousing the phenomenon that enameled wire damaged.
Support 1 is connected with translation subassembly 5 through mounting bracket 11, just translation subassembly 5 output is equipped with dip coating subassembly 6, translation subassembly 5 can control dip coating subassembly 6 at the horizontal direction translation, just dip coating subassembly 6 is located 2 tops of workstation and is corresponded the setting with silk screen lacquer dish 4, can control dip coating subassembly 6 at the horizontal direction translation through translation subassembly 5, can let aqueous insulating varnish infiltration stator winding 3 dip coatings effectively, make stator winding 3 dip coatings more even, can guarantee the dip coating quality, the paint dripping phenomenon can not appear, avoid the production of lacquer tumour, make 3 surface paint films of stator winding even, the problem of the interturn short circuit is difficult to appear, thereby motor stator's finished product quality has effectively been guaranteed.
2 bottoms of workstation correspond wire mesh paint dish 4 and are equipped with funnel groove 7, just funnel groove 7 output is equipped with recovery bottle 8, can make waterborne insulated paint flow to recovery bottle 8 in through funnel groove 7, has avoided the waste of waterborne insulated paint, can carry out recycle to waterborne insulated paint, avoids extravagant.
The utility model discloses in, wire screen lacquer disk 4, funnel groove 7 and recovery bottle 8 all adopt stainless steel material to make, and stainless steel material intensity and hardness are higher, and difficult corrosion to make wire screen lacquer disk 4, funnel groove 7 and retrieve bottle 8 not fragile, prolonged wire screen lacquer disk 4, funnel groove 7 and the life of retrieving bottle 8 greatly.
Specifically, the translation assembly 5 is an electric push rod 51, and an output end of the electric push rod 51 is provided with a paint dipping assembly 6.
Specifically, the paint dipping component 6 comprises a pipeline 61, a plurality of spray heads 62 are arranged on the pipeline 61 in an array mode, the output ends of the spray heads 62 face the wire mesh paint tray 4, the output ends of the spray heads 62 are aligned to the position of the stator winding 3, water-based insulating paint can enter the spray heads 62 from the pipeline 61 and is sprayed on the stator winding 3, so that the spray heads 62 can spray the water-based insulating paint inside the pipeline 61 and uniformly spray the water-based insulating paint inside the pipeline 61, the uniform paint dipping of the periphery of the stator winding 3 by the spray heads 62 is ensured, the stator winding 3 is thoroughly dipped, the water-based insulating paint can effectively permeate the stator winding 3 for paint dipping, the stator winding 3 is more uniformly dipped, the paint dipping quality can be ensured, the paint dripping phenomenon can not occur, the generation of paint lumps is avoided, the paint film on the surface of the stator winding 3 is uniform, and the problem of inter-turn short circuit is not easy to occur, thereby effectively ensuring the quality of the finished product of the motor stator;
specifically, the pipeline 61 input is equipped with switch 63, through set up switch 63 at the input, can realize carrying out corresponding on-off control to pipeline 61 through switch 63 like this, improves holistic stability.
The input end of the pipeline 61 is provided with a connector 64 connected with the paint bottle 9, and the quick installation with the paint bottle 9 is facilitated through the arrangement of the connector 64; the output end of the pipeline 61 is provided with a plug 65, the output end of the pipeline 61 can be plugged by using the plug 65, and leakage of the water-based insulating paint during paint dipping is avoided.
Specifically, landing leg 14 is arranged at the bottom of support 1, and landing leg 14 is convenient to place support 1, so that the bottom of support 1 is prevented from being in direct contact with damp ground.
Specifically, the top of the support 1 is connected with the illuminating lamp 15 through the connecting frame 12, and the illuminating lamp 15 is arranged, so that the paint dipping condition of the stator winding 3 can be conveniently observed in detail.
Specifically, be equipped with recovery hole 41 on the wire mesh lacquer dish 4, recovery hole 41 can flow away unnecessary nature insulated paint on the wire mesh lacquer dish 4 fast, and the aqueous insulating paint liquid that will remain on the stator winding 3 drips and dries, then puts into the oven with stator winding 3 at the later stage and when carrying out dry processing, the drop paint phenomenon can not appear, avoids the production of lacquer tumour for stator surface lacquer membrane is even, is difficult for appearing the problem of turn-to-turn short circuit, thereby has effectively guaranteed stator winding 3's finished product quality.
The utility model discloses in, technical personnel in the field can set up the filter screen in recovery hole 41, the granule coagulation thing that produces in can the waterborne insulated paint like this, thereby material such as impurity filters and is detained in the filter screen, when the staff can carry out periodic maintenance, the filth that will be detained in the filter screen is clear away, make the waterborne insulated paint that flows to retrieve bottle 8 can obtain one and filter, regularly clear up the filter screen through the staff, just can lengthen the life cycle of used water-based insulated paint repeatedly by a wide margin, neglected the wherein granule coagulation thing of waterborne insulated paint repetitious usage when having solved current dip coating device used water-based insulated paint repeatedly, the problem of the influence of material such as impurity to the waterborne insulated paint effect many times.
And, the utility model discloses the funnel groove 7 that the recovery hole 41 that sets up on well silk screen paint tray 4 and silk screen paint tray 4 bottom set up corresponds each other, can gather the collection to unnecessary aqueous insulating varnish, can lengthen the life cycle of used repeatedly aqueous insulating varnish by a wide margin, has reduced the waste of aqueous insulating varnish, has reduced the use cost of technology.
Specifically, be equipped with mount 13 on the support 1, just be equipped with on the mount 13 and retrieve bottle 8, conveniently place retrieving bottle 8.
Specifically, the output end of the funnel groove 7 extends outwards to form a flow guide opening 71, and the flow guide opening 71 can further reduce the flow velocity of the aqueous insulating paint in the funnel groove 7, so that the aqueous insulating paint can flow out of the funnel groove 7 in a remarkably calm manner, and the splashing effect of the aqueous insulating paint is avoided.
Specifically, can place paint bottle 9 on workstation 2, paint bottle 9 placed on workstation 2 can carry out the replenishment to stator winding 3 as required when soaking lacquer subassembly 6 and evenly spraying paint to stator winding 3, makes stator winding 3 all around reach inside and outside wall all have waterborne insulating varnish liquid evenly distributed, makes the lacquer layer can evenly distributed, just paint bottle 9 top is equipped with sharp mouth 91, and paint bottle 9 can control the flow of waterborne insulating varnish through the design that adopts sharp mouth 91.
The working principle is as follows: when the motor stator paint dipping device works, the stator is pre-dried to 50-70 ℃, so that the adsorption of the water-based insulating paint is facilitated.
The water-based insulating paint and water are fully mixed and then poured into the paint bottle 9, the water-based insulating paint and water are mixed to increase the permeability of the water-based insulating paint, one paint bottle 9 is placed on the workbench 2 for standby, and the paint dipping component 6 is connected with the other paint bottle 9 through the connector 64 arranged on the paint dipping component.
Start translation subassembly 5, translation subassembly 5 can control dipping paint subassembly 6 at 4 top horizontal migration of silk screen lacquer dish, the 3 positions of stator winding are aimed at to the shower nozzle 62 that sets up on the lacquer subassembly, open switch 63, shower nozzle 62 can be with the inside waterborne insulating varnish blowout of pipeline 61 and evenly spray the inside waterborne insulating varnish of pipeline 61, waterborne insulating varnish can get into shower nozzle 62 and spray on stator winding 3 from pipeline 61, to the even dipping paint all around of stator winding 3, it is more even to make stator winding 3 dip paint, make stator winding 3 surface paint film even.
At the moment, if the stator winding 3 has the phenomenon of uneven paint spraying, an operator can incline the paint bottle 9 on the workbench 2, so that insulating paint is uniformly poured on the stator winding 3 at a constant speed, and paint repairing operation is carried out on the place where the stator winding 3 is uneven in paint spraying.
The aqueous insulating varnish thus penetrates inside the stator winding 3 and flows along the recovery holes 41 provided in the wire mesh paint tray 4 and the funnel grooves 7 into the recovery bottle 8.
After stopping the dip coating operation, wait for stator winding 3 not drip the lacquer, overturn stator winding 3, repeat pouring waterborne insulating varnish on stator winding 3 once more, guarantee abundant infiltration, wait for stator winding 3 not drip the lacquer after the upset again, carry out drying process, make stator winding 3 have a whole that intensity is high, whole dip coating process is accomplished promptly.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications and variations can be made in the embodiments or in part of the technical features of the embodiments without departing from the spirit and the scope of the invention.

Claims (10)

1. The utility model provides a motor stator dip coating device, includes support (1), its characterized in that:
a workbench (2) is arranged on the support (1), and a wire mesh paint tray (4) for placing the stator winding (3) is arranged on the workbench (2);
the support (1) is connected with the translation assembly (5) through a mounting frame (11), and the output end of the translation assembly (5) is provided with a paint dipping assembly (6);
the translation assembly (5) can control the paint dipping assembly (6) to translate in the horizontal direction, and the paint dipping assembly (6) is arranged above the workbench (2) and corresponds to the wire mesh paint tray (4);
the bottom of the workbench (2) is provided with a funnel groove (7) corresponding to the wire mesh paint tray (4), and the output end of the funnel groove (7) is provided with a recovery bottle (8).
2. The motor stator paint dipping device according to claim 1, wherein: translation subassembly (5) are electric putter (51), just electric putter (51) output is equipped with dip coating subassembly (6).
3. The motor stator paint dipping device according to claim 1, wherein: dip coating subassembly (6) include pipeline (61), the array is equipped with a plurality of shower nozzles (62) on pipeline (61), just shower nozzle (62) output sets up towards silk screen lacquer dish (4).
4. The motor stator paint dipping device according to claim 3, wherein: a switch (63) is arranged at the input end of the pipeline (61), and a connector (64) connected with the paint bottle (9) is arranged at the input end of the pipeline (61);
and a plug (65) is arranged at the output end of the pipeline (61).
5. The motor stator paint dipping device according to claim 1, wherein: the bottom of the support (1) is provided with a support leg (14).
6. The motor stator paint dipping device according to claim 1, wherein: the top of the bracket (1) is connected with an illuminating lamp (15) through a connecting frame (12).
7. The motor stator paint dipping device according to claim 1, wherein: and a recovery hole (41) is formed in the wire mesh paint tray (4).
8. The motor stator paint dipping device according to claim 1, wherein: the support (1) is provided with a fixing frame (13), and the fixing frame (13) is provided with a recovery bottle (8).
9. The motor stator paint dipping device according to claim 1, wherein: the output end of the funnel groove (7) extends outwards to form a flow guide opening (71).
10. The motor stator paint dipping device according to claim 1, wherein: can place paint bottle (9) on workstation (2), just paint bottle (9) top is equipped with sharp mouth (91).
CN202220603815.9U 2022-03-18 2022-03-18 Motor stator dip coating device Active CN217087727U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220603815.9U CN217087727U (en) 2022-03-18 2022-03-18 Motor stator dip coating device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220603815.9U CN217087727U (en) 2022-03-18 2022-03-18 Motor stator dip coating device

Publications (1)

Publication Number Publication Date
CN217087727U true CN217087727U (en) 2022-07-29

Family

ID=82550460

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220603815.9U Active CN217087727U (en) 2022-03-18 2022-03-18 Motor stator dip coating device

Country Status (1)

Country Link
CN (1) CN217087727U (en)

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