CN113470898A

CN113470898A - Enameled wire dipping device for motor production

Info

Publication number: CN113470898A
Application number: CN202110664204.5A
Authority: CN
Inventors: 陈青源
Original assignee: Wenzhou Hongcheng New Material Technology Co ltd
Current assignee: Wenzhou Hongcheng New Material Technology Co ltd
Priority date: 2021-06-16
Filing date: 2021-06-16
Publication date: 2021-10-01

Abstract

The invention discloses an enameled wire dipping device for motor production, which comprises a bottom plate, a support rod and a wire brushing box, wherein the upper end of the bottom plate is fixedly connected with a fixed rod, a wire spool is connected to the fixed rod in a rotating mode, an enameled wire is wound on the wire spool, the upper end of the bottom plate is fixedly connected with a workbench, a first motor is arranged on the outer side of the workbench, a first rotating shaft of the first motor is connected with the workbench in a rotating mode, a driving roller is fixedly connected to the outer side of the first rotating shaft, a rotating roller is fixedly sleeved on the outer side of the driving roller and is connected with the workbench in a rotating mode, the number of the rotating rollers is multiple, the rotating rollers are distributed on the workbench irregularly, and the outer side of each rotating roller is connected with the enameled wire in a contacting mode. The invention relates to an enameled wire paint dipping device for motor production, which has the characteristics of uniform paint surface and high drying efficiency.

Description

Enameled wire dipping device for motor production

Technical Field

The invention belongs to the technical field of preformed soldering lug production, and particularly relates to an enameled wire paint dipping device for motor production.

Background

The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical property, chemical property, electrical property and thermal property, and the enameled wires for motors need to be used in an immersion painting device when being processed. However, the prior paint dipping device has some problems: 1. the enameled wire is directly dipped in the paint, so that the paint surface of the enameled wire is not uniform, and the processing effect is not ideal; 2. the paint surface of the enameled wire is dried slowly after being dipped in paint, and the subsequent working efficiency is influenced.

The invention content is as follows:

the present invention has been made to solve the above problems, and an object of the present invention is to provide an enamel wire dip coating apparatus for motor production, which solves the problems mentioned in the background art.

In order to solve the above problems, the present invention provides a technical solution:

the utility model provides an enameled wire dip coating device for motor production, includes bottom plate, bracing piece, brush line case, the upper end fixedly connected with dead lever of bottom plate, it is connected with the wire reel to rotate on the dead lever, the wraparound has the enameled wire on the wire reel, the upper end fixedly connected with workstation of bottom plate, the outside of workstation is provided with first motor, the first pivot and the workstation of first motor rotate to be connected, the outside fixedly connected with driving roller of first pivot, the fixed swivelling roller that has cup jointed in the outside of driving roller, the swivelling roller rotates with the workstation to be connected, the quantity of swivelling roller is a plurality of, and is a plurality of the swivelling roller is irregularly distributed on the workstation, the outside contact of swivelling roller is connected with the enameled wire.

As preferred, the upper end of workstation is provided with the dip-dyeing case, the dip-dyeing case is made for a clear glass material, the inside of dip-dyeing case is provided with the filling opening, the upper end fixedly connected with second motor of workstation, the second pivot and the workstation of second motor rotate to be connected, the connecting seat has been cup jointed in the outside of second pivot, the lower extreme fixedly connected with connecting rod of connecting seat, the outside of connecting rod is provided with the stirring piece, the stirring piece inserts in the dip-dyeing case, and the stirring piece contacts with the dye liquor, the upper end fixedly connected with fixing base of workstation, the inside sliding connection of fixing base has the bracing piece, the bracing piece passes the workstation.

As preferred, the lower extreme fixedly connected with brush line case of bracing piece, the through-hole has been seted up to the inside of brush line case, the inside sliding connection of through-hole has the enameled wire, the inside sliding connection of brush line case has the gag lever post, the upper end fixedly connected with spacing ring of gag lever post, the gag lever post contacts with brush line case, the lower extreme fixedly connected with mounting panel of gag lever post, be provided with the brush hair on the mounting panel, brush hair and enameled wire contact, the spring has been cup jointed in the outside slip of gag lever post, the both ends of spring contact with brush line case and mounting panel respectively, the discharge gate has been seted up to the inside of brush line case, the quantity of discharge gate is a plurality of, and is a plurality of the discharge gate evenly distributed on brush line case.

As preferred, the upper end of workstation is provided with the case that gathers materials, the case that gathers materials sets up in the lower extreme of brush line case, the inside of case that gathers materials is provided with the bin outlet, be provided with the valve on the bin outlet, the upper end of workstation is provided with the third motor, the first bevel gear of outside fixedly connected with of the third pivot of third motor, the meshing has second bevel gear on the first bevel gear, second bevel gear's inside fixedly connected with connecting pipe, the lower extreme fixedly connected with air discharge plate of connecting pipe, the lower extreme of air discharge plate is provided with the shower nozzle, the upper end of workstation is provided with the air pump, the left end of air pump is provided with the intake pipe.

Preferably, the connecting seat is internally connected with a limit screw through threads, and the tail end of the limit screw is clamped with the first rotating shaft.

Preferably, the inside of the fixing seat is connected with a positioning screw through threads, and the tail end of the positioning screw is clamped with the supporting rod.

Preferably, the number of the spray heads is multiple, and the multiple spray heads are uniformly distributed on the exhaust plate.

Preferably, the right end of the air pump is provided with an exhaust pipe, and the exhaust pipe is connected into the connecting pipe.

The invention has the beneficial effects that: the invention relates to an enameled wire dip coating device for motor production, which has the characteristics of uniform paint surface and high drying efficiency, and has the following two beneficial effects compared with the traditional enameled wire dip coating device for motor production in specific use:

firstly, the enameled wire can be contacted with the brush bristles when moving by the aid of the driving design of the wire brushing box, the brush bristles can achieve an effect of uniformly brushing the paint surface on the enameled wire, redundant paint adhered to the surface of the enameled wire can be brushed and discharged into the material collecting box, the enameled wire can be recycled, a stirring effect can be achieved on the paint by the aid of rotation of the stirring sheet, the paint can be prevented from precipitating, and the dip dyeing effect is better;

secondly, through the effect of design air pump, can arrange into the air discharge plate with steam to spout downwards through the shower nozzle, steam can play the effect of a stoving in advance to the back enameled wire of dying that soaks that passes through, makes the lacquer painting drying efficiency of follow-up enameled wire higher, and through the effect of design third motor, can drive the shower nozzle and rotate, thereby makes the rotatory jet-propelled of shower nozzle, has further promoted the effect of drying.

Description of the drawings:

for ease of illustration, the invention is described in detail by the following detailed description and the accompanying drawings.

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a right side view of the FIG. 1 table structure of the present invention;

FIG. 3 is a sectional view of the brush wire box structure of FIG. 1 according to the present invention;

FIG. 4 is an enlarged view of the portion A of FIG. 1 according to the present invention;

FIG. 5 is an enlarged view of the portion B of FIG. 1 according to the present invention;

FIG. 6 is an enlarged view of the structure of the portion C of FIG. 1 according to the present invention.

In the figure: 1. a base plate; 2. fixing the rod; 3. a wire spool; 4. enamelled wires; 5. a work table; 6. a first motor; 7. a first rotating shaft; 8. a driving roller; 9. a rotating roller; 10. a dip-dyeing box; 11. a liquid filling port; 12. a second motor; 13. a second rotating shaft; 14. a connecting seat; 15. a limit screw; 16. a connecting rod; 17. a stirring sheet; 18. a fixed seat; 19. a support bar; 20. a set screw; 21. a wire brushing box; 22. a through hole; 23. a limiting rod; 24. a limiting ring; 25. a spring; 26. mounting a plate; 27. brushing; 28. a material collecting box; 29. a discharge outlet; 30. a valve; 31. a third motor; 32. a third rotating shaft; 33. a first bevel gear; 34. a second bevel gear; 35. a connecting pipe; 36. an air pump; 37. an air inlet pipe; 38. an exhaust pipe; 39. an exhaust plate; 40. a spray head; 41. and (4) a discharge port.

The specific implementation mode is as follows:

as shown in fig. 1 to 6, the following technical solutions are adopted in the present embodiment:

example (b):

the utility model provides an enameled wire dip coating device for motor production, includes bottom plate 1, bracing piece 19, brush line case 21, the upper end fixedly connected with dead lever 2 of bottom plate 1, it is connected with wire reel 3 to rotate on the dead lever 2, the solderless wrapped connection has enameled wire 4 on the wire reel 3, the upper end fixedly connected with workstation 5 of bottom plate 1, the outside of workstation 5 is provided with first motor 6, first pivot 7 of first motor 6 rotates with workstation 5 to be connected, the outside fixedly connected with driving roller 8 of first pivot 7, the fixed live-rollers 9 that has cup jointed in the outside of driving roller 8, live-rollers 9 rotates with workstation 5 to be connected, the quantity of live-rollers 9 is a plurality of, and is a plurality of live-rollers 9 irregularly distributes on workstation 5, the outside contact of live-rollers 9 is connected with enameled wire 4.

Wherein, the upper end of workstation 5 is provided with the dip-dyeing case 10, the dip-dyeing case 10 is made for a transparent glass material, the inside of dip-dyeing case 10 is provided with filling opening 11, the upper end fixedly connected with second motor 12 of workstation 5, second motor 12's second pivot 13 rotates with workstation 5 to be connected, connecting seat 14 has been cup jointed in the outside of second pivot 13, the lower extreme fixedly connected with connecting rod 16 of connecting seat 14, the outside of connecting rod 16 is provided with stirring piece 17, stirring piece 17 inserts in the dip-dyeing case 10, and stirring piece 17 and the contact of dye liquor, the upper end fixedly connected with fixing base 18 of workstation 5, the inside sliding connection of fixing base 18 has bracing piece 19, bracing piece 19 passes workstation 5.

Wherein, the lower extreme fixedly connected with brush line case 21 of bracing piece 19, through-hole 22 has been seted up to the inside of brush line case 21, the inside sliding connection of through-hole 22 has enameled wire 4, the inside sliding connection of brush line case 21 has gag lever post 23, the upper end fixedly connected with spacing ring 24 of gag lever post 23, spacing ring 24 and brush line case 21 contact, the lower extreme fixedly connected with mounting panel 26 of gag lever post 23, be provided with brush hair 27 on the mounting panel 26, brush hair 27 and enameled wire 4 contact, spring 25 has been cup jointed in the outside slip of gag lever post 23, spring 25's both ends respectively with brush line case 21 and mounting panel 26 contact, discharge gate 41 has been seted up to the inside of brush line case 21, the quantity of discharge gate 41 is a plurality of, and is a plurality of discharge gate 41 evenly distributed on brush line case 21.

Wherein, the upper end of workstation 5 is provided with the case 28 that gathers materials, the case 28 that gathers materials sets up in the lower extreme of brush line case 21, the inside of case 28 that gathers materials is provided with bin outlet 29, be provided with valve 30 on the bin outlet 29, the upper end of workstation 5 is provided with third motor 31, the first bevel gear 33 of outside fixedly connected with of third pivot 32 of third motor 31, the meshing has second bevel gear 34 on the first bevel gear 33, the inside fixedly connected with connecting pipe 35 of second bevel gear 34, the lower extreme fixedly connected with air discharge plate 39 of connecting pipe 35, the lower extreme of air discharge plate 39 is provided with shower nozzle 40, the upper end of workstation 5 is provided with air pump 36, the left end of air pump 36 is provided with intake pipe 37.

Wherein, the inside of connecting seat 14 has stop screw 15 through threaded connection, stop screw 15's tail end and second pivot 13 joint.

Wherein, the inside of fixing base 18 has set screw 20 through threaded connection, set screw 20's tail end and bracing piece 19 joint.

The number of the nozzles 40 is plural, and the plural nozzles 40 are uniformly distributed on the exhaust plate 39.

Wherein, the right end of the air pump 36 is provided with an exhaust pipe 38, and the exhaust pipe 38 is connected into the connecting pipe 35.

The using state of the invention is as follows: when the dip dyeing machine is used, when the dip dyeing of the enameled wire 4 is needed, the first motor 6 works, the first rotating shaft 7 of the first motor 6 works, the first rotating shaft 7 drives the driving roller 8 to rotate, the driving roller 8 drives the rotating roller 9 to rotate, the rotating roller 9 drives the enameled wire 4 to move, the enameled wire 4 drives the wire winding disc 3 to rotate on the fixed rod 2, so that the enameled wire 4 can move through the dip dyeing box 10, the dip dyeing effect on the enameled wire 4 is achieved, the second motor 12 works simultaneously during dip dyeing, the second rotating shaft 13 of the second motor 12 drives the connecting seat 14 to rotate, the connecting seat 14 drives the connecting rod 16 to rotate, the connecting rod 16 drives the stirring piece 17 to rotate, through the rotation of the stirring piece 17, the dip dyeing box 10 can be stirred to prevent the precipitation of the enamel, the dip dyeing effect is better, the enameled wire 4 can enter the brush box 21 after the dip dyeing, and the enameled wire 4 can be contacted with the brush bristles 27, the brush bristles 27 can achieve an even brushing effect on the paint surface of the enameled wire 4, and can brush out excessive paint attached to the surface of the enameled wire 4, the paint can be discharged downwards through the discharge port 41 and discharged into the material collecting box 28, and when the enameled wires 4 with different thicknesses are contacted with the brush bristles 27, the mounting plate 26 can be driven to move outwards, the mounting plate 26 can extrude the spring 25, an inward reaction force can be provided for the mounting plate 26 through the expansion and contraction action of the spring 25, the mounting plate 26 can move inwards, so that the brush bristles 27 can be always contacted with the enameled wires 4, the even brushing effect is better, when the enameled wires 4 pass through the wire brushing box 21, the air pump 36 works, the air pump 36 pumps external air through the air inlet pipe 37, then hot air is discharged into the connecting pipe 35, the hot air enters the exhaust plate 39 through the connecting pipe 35, and finally is sprayed out to the enameled wires 4 at the lower end through the spray nozzle 40, and the hot air can achieve a pre-drying effect on the enameled wires 4 after the dip dyeing, make follow-up enameled wire 4's lacquer painting drying efficiency higher, and the air pump 36 work in the time, third motor 31 works, third pivot 32 of third motor 31 drives first bevel gear 33 and rotates, first bevel gear 33 drives second bevel gear 34 and rotates, second bevel gear 34 drives connecting pipe 35 and rotates, connecting pipe 35 drives air discharge plate 39 and rotates, air discharge plate 39 drives shower nozzle 40 rotatory, thereby make shower nozzle 40 carry out rotatory jet-propelled to enameled wire 4, further promoted the stoving effect to enameled wire 4.

While there have been shown and described what are at present considered to be the fundamental principles of the invention and its essential features and advantages, it will be understood by those skilled in the art that the invention is not limited by the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the invention as defined by the appended claims and their equivalents.

Claims

1. The utility model provides an enameled wire dip coating device for motor production, includes bottom plate (1), bracing piece (19), brush line case (21), its characterized in that: the upper end of the bottom plate (1) is fixedly connected with a fixed rod (2), the fixed rod (2) is rotatably connected with a wire spool (3), an enameled wire (4) is wound on the wire spool (3), the upper end of the bottom plate (1) is fixedly connected with a workbench (5), a first motor (6) is arranged on the outer side of the workbench (5), a first rotating shaft (7) of the first motor (6) is rotatably connected with the workbench (5), the outer side of the first rotating shaft (7) is fixedly connected with a driving roller (8), the outer side of the driving roller (8) is fixedly sleeved with a rotating roller (9), the rotating roller (9) is rotatably connected with the workbench (5), the rotating rollers (9) are distributed on the workbench (5) in an irregular manner and are multiple, and the outer sides of the rotating rollers (9) are in contact connection with the enameled wires (4).

2. The enameled wire dipping apparatus for motor production according to claim 1, wherein: the upper end of workstation (5) is provided with the dip-dyeing case (10), dip-dyeing case (10) is made for a transparent glass material, the inside of dip-dyeing case (10) is provided with filling opening (11), the upper end fixedly connected with second motor (12) of workstation (5), second pivot (13) and workstation (5) of second motor (12) rotate to be connected, connecting seat (14) has been cup jointed in the outside of second pivot (13), the lower extreme fixedly connected with connecting rod (16) of connecting seat (14), the outside of connecting rod (16) is provided with stirring piece (17), stirring piece (17) insert in dip-dyeing case (10), and stirring piece (17) and the contact of dye liquor, the upper end fixedly connected with fixing base (18) of workstation (5), the inside sliding connection of fixing base (18) has bracing piece (19), the supporting rod (19) penetrates through the workbench (5).

3. The enameled wire dipping apparatus for motor production according to claim 1, wherein: the lower end of the supporting rod (19) is fixedly connected with a wire brushing box (21), a through hole (22) is formed in the wire brushing box (21), an enameled wire (4) is connected to the inside of the through hole (22) in a sliding manner, a limiting rod (23) is connected to the inside of the wire brushing box (21) in a sliding manner, a limiting ring (24) is fixedly connected to the upper end of the limiting rod (23), the limiting ring (24) is in contact with the wire brushing box (21), a mounting plate (26) is fixedly connected to the lower end of the limiting rod (23), bristles (27) are arranged on the mounting plate (26), the bristles (27) are in contact with the enameled wire (4), a spring (25) is sleeved on the outer side of the limiting rod (23) in a sliding manner, two ends of the spring (25) are in contact with the wire brushing box (21) and the mounting plate (26) respectively, a discharge hole (41) is formed in the wire brushing box (21), the number of the discharge holes (41) is multiple, and the discharge holes (41) are uniformly distributed on the wire brushing box (21).

4. The enameled wire dipping apparatus for motor production according to claim 1, wherein: the upper end of the workbench (5) is provided with a material collecting box (28), the material collecting box (28) is arranged at the lower end of the wire brushing box (21), a discharge opening (29) is arranged in the material collecting box (28), a valve (30) is arranged on the discharge opening (29), a third motor (31) is arranged at the upper end of the workbench (5), a first bevel gear (33) is fixedly connected with the outer side of a third rotating shaft (32) of the third motor (31), a second bevel gear (34) is meshed with the first bevel gear (33), a connecting pipe (35) is fixedly connected inside the second bevel gear (34), the lower end of the connecting pipe (35) is fixedly connected with an exhaust plate (39), the lower end of the exhaust plate (39) is provided with a spray head (40), an air pump (36) is arranged at the upper end of the workbench (5), and an air inlet pipe (37) is arranged at the left end of the air pump (36).

5. The enameled wire dipping apparatus for motor production according to claim 2, wherein: the inside of connecting seat (14) has stop screw (15) through threaded connection, the tail end and first pivot (13) joint of stop screw (15).

6. The enameled wire dipping apparatus for motor production according to claim 2, wherein: the inside of fixing base (18) has set screw (20) through threaded connection, the tail end and bracing piece (19) joint of set screw (20).

7. The enameled wire dipping apparatus for motor production according to claim 4, wherein: the number of the spray heads (40) is multiple, and the spray heads (40) are uniformly distributed on the exhaust plate (39).

8. The enameled wire dipping apparatus for motor production according to claim 4, wherein: the right end of the air pump (36) is provided with an exhaust pipe (38), and the exhaust pipe (38) is connected into the connecting pipe (35).