CN206373015U - The annular streamline of one kind automation RTV dip-coatings - Google Patents
The annular streamline of one kind automation RTV dip-coatings Download PDFInfo
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- CN206373015U CN206373015U CN201621073729.2U CN201621073729U CN206373015U CN 206373015 U CN206373015 U CN 206373015U CN 201621073729 U CN201621073729 U CN 201621073729U CN 206373015 U CN206373015 U CN 206373015U
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- porcelain vase
- rotating disk
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Abstract
The utility model provides a kind of annular streamline of automation RTV dip-coatings, include the rotating disk of hollow annular, the disk upper surface is uniformly provided with multiple porcelain vase rotating mechanisms, multiple stations number are provided with the rotating disk boring, the station number is fixed on rotating disk bottom support frame by fixed mechanism, each porcelain vase rotating mechanism is respectively connected with porcelain vase, the rotating disk side is provided with robot, the robot side can also be provided with automatic lifting feed bin provided with dolly, the porcelain vase rotating mechanism side is automatically stepped.The utility model annular design simplifies the smooth structure of process, and programmed operation ensures that each online porcelain vase can carry out autobiography, and upset, revolution can complete dip-coating, drying, and coating shakeouts, online solidification, saves the supply and demand time, improves efficiency.
Description
Technical field
The utility model belongs to RTV antifouling flush paint field of coating, is related to a kind of RTV dip-coating assembly lines, more particularly, to
The annular streamline of one kind automation RTV dip-coatings.
Background technology
High tension shackle insulator coat RTV antifouling flush paints, be State Grid Corporation of China require dirt is prevented in transmission line of electricity
The effective measures of shwoot life, due to air environmental pollution, form conductive pollution layer on porcelain vase, run into mist, dew and drizzle
Condition will shelf depreciation cause arc flash, have a strong impact on the safe operation of national grid, porcelain vase surface coating RTV it is antifouling
Pollution flashover can effectively be prevented by dodging coating.
Porcelain insulator antifouling flash coating layer technique has developed to batch production dip-coating in recent years, and exactly porcelain vase is immersed in coating
Porcelain vase is set to be uniformly coated with one layer of RTV coating, the method for dip-coating is that machine drives porcelain vase to be dipped into rotation in coating to make porcelain vase surface
A coating is coated, current immersion technique is entirely unit operation, each machine drives a porcelain vase to rotate and turn over up and down
Dynamic, machine dress porcelain vase is artificial operation, and then manual mobile coating trough pendulum suitable position before machine, uses foot-operated liquid
The lifting of coating trough is submerged porcelain vase by pressure device to certain altitude, and machining makes porcelain vase dip-coating last layer RTV paintings expect timing
Afterwards again artificial fast operating hydraulic means when coating trough decline, while to drive porcelain vase to be got rid of with higher speed rotation more for machine
Remaining coating, next step is to spin upside down certain angle to make coating uniform smooth, finally rests on horizontal level and carries out coating
Surface drying solidification manually unloaded through 30 minutes after porcelain vase move on to solidify field solidified.Whole production process seems that method is clumsy,
Inefficiency, labor intensity is big and time-consuming.These problems only come from equipment it is simple and crude necessarily cause technique to fall behind, and every time work
Skill process has artificial governing factor inside easily to cause coating quality to fluctuate.
Utility model content
To solve the existing defect that RTV dip coating process efficiency is low and labor intensity is big, the utility model provides a kind of reduction
Labor intensity, the annular streamline of automation RTV dip-coatings for improving production efficiency.
The utility model adopts the following technical scheme that to solve the above problems:
The annular streamline of one kind automation RTV dip-coatings, includes the rotating disk of hollow annular, the disk upper surface is uniform
Provided with multiple porcelain vase rotating mechanisms, multiple stations number are provided with the rotating disk boring, the station number passes through fixed mechanism
Rotating disk bottom support frame is fixed on, each porcelain vase rotating mechanism is respectively connected with porcelain vase, the rotating disk side is provided with machine
Device people, the robot side can also be provided with automatic lifting feed bin provided with dolly, the porcelain vase rotating mechanism side is automatically stepped.
Further, the porcelain vase rotating mechanism can carry out the rotation and upset of the porcelain vase under power drive.
Further, the porcelain vase rotating mechanism rotary state position is different, is divided into plumbness porcelain vase rotating mechanism, water
Level state porcelain vase rotating mechanism and 45 ° of dip-coating state porcelain vase rotating mechanisms.
Further, the rotating disk can be revolved round the sun counterclockwise under power drive.
Further, the station number is corresponded with porcelain vase rotating mechanism, and the quantity of the porcelain vase rotating mechanism is
10, the numbering of the station number is 1-10.
Further, the robot is with automatically stepping dolly located at the porcelain vase rotating mechanism side of No. 1 station, 2
Number station is provided with the first automatic lifting feed bin, and No. 5 stations are provided with the first automatic lifting feed bin.
Further, the robot, the power set for automatically stepping dolly and rotating disk are respectively connected with to automatically control and are
System.
The beneficial effects of the utility model are:
(1) annular design simplifies the smooth structure of process, and programmed operation ensures that each online porcelain vase can carry out autobiography
(complete dip-coating, dry), upset (completing coating to shakeout), revolution (completing online solidification), saves the supply and demand time, improves efficiency.
(2) origin be both streamline starting point and terminal at this point can complete porcelain vase reach the standard grade with it is offline, only need to be same
Position sets robot, reduces cost.
(3) Robot Design application completes reaching the standard grade and offline, liberation labour for porcelain vase.
(4) the design application of automatic lifting dip-coating feed bin so that time of immersion sequencing, it is ensured that coating layer thickness.
Brief description of the drawings
, below will be to needed for embodiment description in order to illustrate more clearly of the utility model embodiment
The accompanying drawing to be used is briefly described, it should be apparent that, drawings in the following description are some embodiment party of the present utility model
Formula, for those of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is overlooking the structure diagram of the present utility model;
Fig. 2 is side structure schematic view of the present utility model.
In figure, 1. robots 2. automatically step dolly
3. the porcelain vase rotating mechanism of porcelain vase 4.
5. the station number of automatic lifting feed bin 6.
7. rotating disk 4a. plumbness porcelain vase rotating mechanisms
4c.45 ° of dip-coating state porcelain vase rotating mechanism of 4b. horizontality porcelain vases rotating mechanism
5a. the first automatic lifting feed bin 5b. the second automatic lifting feed bins
Embodiment
In description of the present utility model, unless otherwise indicated, term " on ", " under ", " top ", " bottom ", " longitudinal direction "
Orientation or state relation Deng instruction are, based on orientation shown in the drawings or state relation, to be for only for ease of and describe this practicality newly
Type and simplified description, rather than instruction or the signified mechanism of hint or element must be with specific orientation, with specific orientation
Construction and operation, therefore it is not intended that to limitation of the present utility model.
, it is necessary to illustrate in description of the present utility model, unless otherwise clearly defined and limited, term " connection "
It should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;It can be direct phase
Even, it can also be indirectly connected to by intermediary.For the ordinary skill in the art, on being understood with concrete condition
State concrete meaning of the term in the utility model.
As shown in Figure 1-2, the utility model provides a kind of annular streamline of automation RTV dip-coatings, including hollow annulus
The rotating disk 7 of shape, the upper surface of rotating disk 7 is uniformly provided with multiple porcelain vase rotating mechanisms 4, the boring of rotating disk 7 provided with many
Individual station number 6, the station number 6 is fixed on the bottom support frame of rotating disk 7 by fixed mechanism, each porcelain vase whirler
Structure 4 is respectively connected with porcelain vase 3, and the side of rotating disk 7 is provided with robot 1, and the side of robot 1 is provided with and automatically steps dolly 2, institute
Automatic lifting feed bin 5 can be also provided with sideways by stating porcelain vase rotating mechanism 4.
It is pointed out that the porcelain vase rotating mechanism 4 can carry out the rotation of the porcelain vase 3 with turning under power drive
Turn.
It is pointed out that the rotary state position of porcelain vase rotating mechanism 4 is different, it is divided into plumbness porcelain vase rotating machine
Structure 4a, horizontality porcelain vase rotating mechanism 4b and 45 ° of dip-coating state porcelain vase rotating mechanism 4c.
It is pointed out that the rotating disk 7 can be revolved round the sun counterclockwise under power drive.
It is pointed out that the station number 6 is corresponded with porcelain vase rotating mechanism 4.
For the ease of describing, in the present embodiment, the quantity of the porcelain vase rotating mechanism 4 is 10, the volume of the station number 6
Number it is 1-10, No. 1 station is start bit, the robot 1 and automatically steps the porcelain vase of the dolly 2 located at No. 1 station and revolve
The side of rotation mechanism 4, because the position of station number 6 does not rotate with rotating disk 7, therefore, robot 1 and the position for automatically stepping dolly 2
Also original position inconvenience is maintained at, now, No. 2 stations are provided with the first automatic lifting feed bin 5a, and No. 5 stations are provided with the second automatic liter
Feed bin 5b drops, and similarly, the first automatic lifting feed bin 5a, the second automatic lifting feed bin 5b position also keep constant.
Be loaded with porcelain vase 3 automatically step dolly 2 it is in place after enter step state, robot 1 is taken on dolly 2 from automatically stepping
Automatic be mounted on streamline is on the porcelain vase rotating mechanism 4 of No. 1 station after lower porcelain vase 3, and porcelain vase rotating mechanism 4 is connected to
Horizontality porcelain vase rotating mechanism 4b is turned to by plumbness porcelain vase rotating mechanism 4a after porcelain vase 3, rotating disk 7 is revolved round the sun porcelain
The revolution of bottle 3 is to No. 2 stations, and the configuration processor of porcelain vase rotating mechanism 4 downwardly turns over porcelain vase 3 to 45 ° of dip-coating state porcelain vase rotating machines
The first automatic lifting feed bin 5a rises structure 4c simultaneously, and porcelain vase 3 initially enters first pass coating dipping process process, dip-coating program knot
Porcelain vase 3 keeps rotation with appropriate rotating speed and is turned to level cure state after beam, and rotating disk 7 revolves round the sun again, when porcelain vase 3 revolves round the sun
Risen to the second automatic lifting feed bin 5b during No. 5 stations, porcelain vase 3 performs second time coating dipping process, be then to enter solid again
Change state rotates upset to No. 1 station porcelain vase rotating mechanism 4 until revolving round the sun and takes porcelain vase 3 to plumbness porcelain vase rotating mechanism
The porcelain vase 3 for having coated coating is unloaded and transferred on the room for automatically stepping dolly 2 by 4a, robot 1 automatically, is now automatically stepped small
Car 2 is walked forward further.
In other embodiment of the present utility model, it can also be carried out certainly for the annular streamline of automation RTV dip-coatings
By flexibly configuring, so as to give full play of technical advantage of the present utility model.Below just to this progress illustrative explanation.
The robot 1, automatically step dolly 2 and the power set of rotating disk 7 are respectively connected with automatic control system.
It is completed in robot 1 once to take bottle (porcelain vase of non-coating layer) particular note is that automatically stepping dolly 2
Walked afterwards further with bottle (porcelain vase of coating layer) is put, and the revolution of streamline is once to have been unloaded bottle (to it in robot 1
The porcelain vase of coating layer) and upper flat (porcelain vase of non-coating layer) revolve round the sun afterwards a station, action described above is all to automatically control
The lower sequencing of system control is completed.
It is described in detail above by embodiment to of the present utility model, but the content is only of the present utility model
Preferred embodiment, it is impossible to be considered as being used to limit practical range of the present utility model.It is all to be made according to present utility model application scope
Equivalent change with improve etc., all should still belong within patent covering scope of the present utility model.
Claims (7)
1. the annular streamline of one kind automation RTV dip-coatings, it is characterised in that:Include the rotating disk of hollow annular, the rotating disk
Upper surface, which is uniformly provided with multiple porcelain vase rotating mechanisms, the rotating disk boring, is provided with multiple stations number, and the station number leads to
Cross fixed mechanism and be fixed on rotating disk bottom support frame, each porcelain vase rotating mechanism is respectively connected with porcelain vase, the rotating disk
Side is provided with robot, and the robot side can be also provided with certainly provided with dolly, the porcelain vase rotating mechanism side is automatically stepped
Dynamic lifting feed bin.
2. a kind of annular streamline of automation RTV dip-coatings according to claim 1, it is characterised in that:The porcelain vase is rotated
Mechanism can carry out the rotation and upset of the porcelain vase under power drive.
3. a kind of annular streamline of automation RTV dip-coatings according to claim 1, it is characterised in that:The porcelain vase is rotated
Mechanism rotary state position is different, is divided into plumbness porcelain vase rotating mechanism, horizontality porcelain vase rotating mechanism and 45 ° of dip-coatings
State porcelain vase rotating mechanism.
4. a kind of annular streamline of automation RTV dip-coatings according to claim 1, it is characterised in that:The rotating disk is dynamic
It can be revolved round the sun counterclockwise under power driving.
5. a kind of annular streamline of automation RTV dip-coatings according to claim 1, it is characterised in that:The station number with
Porcelain vase rotating mechanism is corresponded, and the quantity of the porcelain vase rotating mechanism is 10, and the numbering of the station number is 1-10.
6. a kind of annular streamline of automation RTV dip-coatings according to claim 5, it is characterised in that:The robot with
Dolly is automatically stepped located at the porcelain vase rotating mechanism side of No. 1 station, No. 2 stations are provided with the first automatic lifting feed bin, No. 5
Station is provided with the second automatic lifting feed bin.
7. a kind of annular streamline of automation RTV dip-coatings according to claim any one of 1-6, it is characterised in that:It is described
Robot, automatically step dolly and the power set of rotating disk are respectively connected with automatic control system.
Priority Applications (1)
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CN201621073729.2U CN206373015U (en) | 2016-09-23 | 2016-09-23 | The annular streamline of one kind automation RTV dip-coatings |
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CN201621073729.2U CN206373015U (en) | 2016-09-23 | 2016-09-23 | The annular streamline of one kind automation RTV dip-coatings |
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Cited By (9)
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CN108051337A (en) * | 2018-02-22 | 2018-05-18 | 长沙开元仪器股份有限公司 | A kind of full-automatic water sorting-detecting instrument |
CN108296125A (en) * | 2018-02-11 | 2018-07-20 | 贵州大东风机械股份有限公司 | A kind of application device suitable for ceramic filter green body |
CN108554716A (en) * | 2018-06-22 | 2018-09-21 | 山东豪迈机械制造有限公司 | A kind of automatic dip-coating equipment and dipping process |
CN108636722A (en) * | 2018-07-19 | 2018-10-12 | 苏州劲翔电子科技有限公司 | Stator coil applies powder equipment automatically |
CN108655014A (en) * | 2018-05-08 | 2018-10-16 | 安徽上造智能设备科技有限公司 | Automatic assembly line device based on intelligent robot |
CN109876995A (en) * | 2019-04-12 | 2019-06-14 | 刘忠义 | A kind of component of machine immersion oil spin-drying device |
CN112373183A (en) * | 2020-10-21 | 2021-02-19 | 甘伟新 | Porcelain cup mouth part color printing device |
CN113798119A (en) * | 2021-08-20 | 2021-12-17 | 建新赵氏科技有限公司 | Cantilever framework impregnation process and device |
CN114700717A (en) * | 2022-03-11 | 2022-07-05 | 麦金太尔(江苏)空调有限公司 | Automatic press fitting equipment for middle bearing and anti-rotation pin of air-conditioning compressor |
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CN108296125A (en) * | 2018-02-11 | 2018-07-20 | 贵州大东风机械股份有限公司 | A kind of application device suitable for ceramic filter green body |
CN108296125B (en) * | 2018-02-11 | 2023-11-14 | 贵州大东风机械股份有限公司 | Coating device suitable for ceramic filter body |
CN108051337A (en) * | 2018-02-22 | 2018-05-18 | 长沙开元仪器股份有限公司 | A kind of full-automatic water sorting-detecting instrument |
CN108655014A (en) * | 2018-05-08 | 2018-10-16 | 安徽上造智能设备科技有限公司 | Automatic assembly line device based on intelligent robot |
CN108554716A (en) * | 2018-06-22 | 2018-09-21 | 山东豪迈机械制造有限公司 | A kind of automatic dip-coating equipment and dipping process |
CN108636722A (en) * | 2018-07-19 | 2018-10-12 | 苏州劲翔电子科技有限公司 | Stator coil applies powder equipment automatically |
CN109876995A (en) * | 2019-04-12 | 2019-06-14 | 刘忠义 | A kind of component of machine immersion oil spin-drying device |
CN109876995B (en) * | 2019-04-12 | 2021-08-13 | 刘忠义 | Oil immersion spin-drying device for mechanical parts |
CN112373183A (en) * | 2020-10-21 | 2021-02-19 | 甘伟新 | Porcelain cup mouth part color printing device |
CN113798119A (en) * | 2021-08-20 | 2021-12-17 | 建新赵氏科技有限公司 | Cantilever framework impregnation process and device |
CN114700717A (en) * | 2022-03-11 | 2022-07-05 | 麦金太尔(江苏)空调有限公司 | Automatic press fitting equipment for middle bearing and anti-rotation pin of air-conditioning compressor |
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GR01 | Patent grant | ||
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Effective date of registration: 20200708 Address after: No.247, Xiangwei Road, Guangfu Road Street, Hebei District, Tianjin Patentee after: TIANJIN DINGXUANKE INDUSTRY TRADE Co.,Ltd. Address before: 300000 West Village, small town, Jinnan District, Tianjin Patentee before: TIANJIN XINQI ELECTRIC POWER TECHNOLOGY Co.,Ltd. |