CN108554716A - A kind of automatic dip-coating equipment and dipping process - Google Patents
A kind of automatic dip-coating equipment and dipping process Download PDFInfo
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- CN108554716A CN108554716A CN201810648968.3A CN201810648968A CN108554716A CN 108554716 A CN108554716 A CN 108554716A CN 201810648968 A CN201810648968 A CN 201810648968A CN 108554716 A CN108554716 A CN 108554716A
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- 238000003618 dip coating Methods 0.000 title claims abstract description 116
- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000008569 process Effects 0.000 title claims abstract description 33
- 238000007598 dipping method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 135
- 238000003754 machining Methods 0.000 claims abstract description 53
- 238000001035 drying Methods 0.000 claims description 27
- 238000010438 heat treatment Methods 0.000 claims description 23
- 239000003973 paint Substances 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 230000003028 elevating effect Effects 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- 238000001816 cooling Methods 0.000 claims description 11
- 238000011068 loading method Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 238000007654 immersion Methods 0.000 abstract description 6
- 230000000087 stabilizing effect Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 20
- 230000001681 protective effect Effects 0.000 description 7
- 238000010276 construction Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000007665 sagging Methods 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- ZZUFCTLCJUWOSV-UHFFFAOYSA-N furosemide Chemical group C1=C(Cl)C(S(=O)(=O)N)=CC(C(O)=O)=C1NCC1=CC=CO1 ZZUFCTLCJUWOSV-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000002386 leaching Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
Landscapes
- Coating Apparatus (AREA)
Abstract
The present invention relates to immersion technique field, a kind of automatic dip-coating equipment and dipping process are disclosed.Organisation of working, driving disc and the organisation of working that automatic dip-coating equipment includes turntable, is set to below turntable relatively rotate, closer or far from driving mechanism and control system.Multiple workpiece mechanism for picking for picking up work piece are provided on turntable, multiple workpiece mechanism for picking are evenly spaced setting in a ring on turntable.Organisation of working has and the corresponding multiple machining positions of workpiece mechanism for picking quantity and position.There are one handling station and at least one dip-coating station in machining position, dip-coating station is provided with the dip coating apparatus for carrying out dip-coating to workpiece.So, entire automatic dip-coating technique can simultaneously be processed multiple workpiece in different machining positions, and high in machining efficiency, process stabilizing, error are small.Even if dipping process of the present invention with above-mentioned automatic dip-coating equipment be processed workpiece, high in machining efficiency, process stabilizing.
Description
Technical field
The present invention relates to immersion technique fields, in particular to a kind of automatic dip-coating equipment and dipping process.
Background technology
During precision forging, needs to coat a coating on raw material surface, raw material can be prevented in heater
It is aoxidized in sequence, lubricating action can also be played in forging, for finish forge raw material, best painting method is exactly dip-coating.
Traditional dip-coating operation generally relies on manual operation, and offhand is completely immersed in coating, and whole surface is made all to hang
Last layer coating, each dip-coating 1, the bothersome laborious inefficiency of dip-coating process.
Invention content
The purpose of the present invention is to provide a kind of automatic dip-coating equipment, can carry out dip-coating to multiple workpiece simultaneously and add
Work, it is high in machining efficiency
Another object of the present invention is to provide a kind of dipping processes, are carried out to workpiece using above-mentioned automatic dip-coating equipment
Dip-coating, it is high in machining efficiency.
What the embodiment of the present invention was realized in：
A kind of automatic dip-coating equipment comprising：
Turntable, multiple workpiece mechanism for picking for picking up work piece are provided on turntable, and multiple workpiece mechanism for picking are turning
Interval setting in a ring on disk；
The organisation of working being set to below turntable, organisation of working have multiple processing corresponding with workpiece mechanism for picking position
Position, machining position is equal with multiple numbers of workpiece mechanism for picking and also interval is arranged in a ring；At least one in multiple machining positions
A machining position is dip-coating station, and dip-coating station is provided with the dip coating apparatus for carrying out dip-coating to workpiece；In multiple machining positions extremely
A few machining position is the handling station for workpiece loading and unloading；
Driving mechanism, driving mechanism include rotating mechanism and elevating mechanism, and rotating mechanism is used for driving disc or processing machine
One of structure is rotated relative to another one；Elevating mechanism is for one of driving disc or organisation of working relative to another one
Close to or away from；
Control system, control system are electrically connected with driving mechanism and workpiece mechanism for picking.
In an embodiment of the present invention：
At least one workpiece mechanism for picking is rotatably connected at turntable, and automatic dip-coating equipment further includes switching mechanism, is turned over
Rotation mechanism is sequentially connected at least one workpiece mechanism for picking and is used to drive workpiece mechanism for picking to overturn in the vertical direction, turns over
Rotation mechanism is electrically connected with control system.
In an embodiment of the present invention：
Automatic dip-coating equipment further includes translation material-receiving device, and translation material-receiving device is for picking up by the workpiece after dip-coating and inciting somebody to action
It is removed from workpiece mechanism for picking, and for sending workpiece to workpiece mechanism for picking.
In an embodiment of the present invention：
Dip coating apparatus includes the stirring for the paint can of storing paint and for stirring the coating stored by paint can
Device, paint can are open towards turntable.
In an embodiment of the present invention：
Each machining position is both provided with location structure, and location structure positions workpiece after workpiece enters machining position.
In an embodiment of the present invention：
Comprising there are one the preheating station for being used for pre- heated work pieces in multiple machining positions, preheating station is located under handling station
It swims and positioned at the upstream of dip-coating station.
Further, preheating bucket is provided at preheating station, organisation of working further includes air heating apparatus；Air heating dress
It sets and is connected with preheating bucket by hot-blast pipe line, air heating apparatus is configurable for the sky after preheating bucket conveying heating
Gas.
In an embodiment of the present invention：
Comprising there are one drying station in multiple machining positions, organisation of working further include be set to the Drying of drying station with
And the heating device for the workpiece in heating, drying cylinder；Drying station is located at the downstream of dip-coating station.
In an embodiment of the present invention：
Comprising there are one air-cooled station in multiple machining positions, air-cooled station is located at the downstream of drying station, and air-cooled station is used
Workpiece after cooling and drying.
Further, air-cooled station is equipped with wind cooling blower and is set to the air-cooled bucket of air-cooled station, air-cooled bucket with it is air-cooled
Wind turbine passes through pipeline connection.
In an embodiment of the present invention：
Workpiece mechanism for picking is connect by charging tray with workpiece, and charging tray is connect with workpiece.
Further, workpiece mechanism for picking adsorbs fixed charging tray by electromagnetic force or passes through gripper mechanism grips charging tray.
A kind of dipping process of the embodiment of the present invention carries out dip-coating using above-mentioned automatic dip-coating equipment to workpiece.
The advantageous effect of the embodiment of the present invention is：
The automatic dip-coating equipment of the embodiment of the present invention includes turntable, is set to below turntable organisation of working, driving disc
With organisation of working relatively rotate, closer or far from driving mechanism and control system.It is provided on turntable multiple for picking up
The workpiece mechanism for picking of workpiece, multiple workpiece mechanism for picking are spaced setting in a ring on turntable.Organisation of working has and work
The corresponding multiple machining positions of part mechanism for picking quantity and position.There are one handling station and at least one dip-coating works in machining position
Position, dip-coating station are provided with the dip coating apparatus for carrying out dip-coating to workpiece.A workpiece mechanism for picking on turntable is loading and unloading
Pick up workpiece to be processed at station, after turntable and organisation of working relatively rotate, all workpiece for being picked up on turntable can be into
Enter to next machining position, and the workpiece that the machining position of most downstream machines then goes to handling station, it can be by staff
It removes.Control system can control relative motion between the pickup or release and organisation of working and turntable of workpiece mechanism for picking
Direction and frequency.So, entire automatic dip-coating technique can carry out multiple workpiece the dip-coatings of different processes simultaneously and add
Work, each workpiece each process is non-interference, high in machining efficiency, and process stabilizing, error are small.
Even if the dipping process of the embodiment of the present invention with above-mentioned automatic dip-coating equipment be processed workpiece, processing
Efficient, process stabilizing.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the first viewing angle constructions schematic diagram of automatic dip-coating equipment in the embodiment of the present invention 1；
Fig. 2 is the second viewing angle constructions schematic diagram of automatic dip-coating equipment in the embodiment of the present invention 1；
Fig. 3 is the third viewing angle constructions schematic diagram of automatic dip-coating equipment in the embodiment of the present invention 1；
Fig. 4 is the structural schematic diagram of workpiece mechanism for picking in the embodiment of the present invention 1；
Fig. 5 is the lower surface schematic diagram of workpiece mechanism for picking in the embodiment of the present invention 1；
Fig. 6 is the structural schematic diagram of charging tray in the embodiment of the present invention 1；
Fig. 7 is the lower surface schematic diagram of charging tray in the embodiment of the present invention 1；
Fig. 8 is the cooperation schematic diagram of workpiece mechanism for picking and charging tray in the embodiment of the present invention 1；
Fig. 9 is the cooperation schematic diagram of charging tray and workpiece mechanism for picking in another embodiment of the present invention；
Figure 10 is the structural schematic diagram of automatic dip-coating equipment in the embodiment of the present invention 2.
Icon：100- automatic dip-coating equipment；105- control systems；110- organisation of workings；115- location structures；120- is loaded and unloaded
Bucket；125- preheats bucket；127- air heating apparatus；130- paint cans；132- third driving portions；134- stirring rod；136- material frames；
140- dries bucket；The air-cooled buckets of 145-；147- wind cooling blowers；150- switching mechanisms；152- fourth drive parts；160- translates splicing dress
It sets；The 5th driving portions of 162-；164- receivers；170- rotating mechanisms；The first driving portions of 172-；173- turntables；174- pedestals；
175- elevating mechanisms；The second driving portions of 176-；180- turntables；181- workpiece mechanism for picking；1811- magnetic parts；1812- buffering elastics
Spring；182- charging trays；1821- clamping disks；1822- clamping apparatus disks；1823- spring hoops；1824- clamping parts；190- protective covers；192-
Window；200- automatic dip-coating equipment.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this field is common
The every other embodiment that technical staff is obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should be noted that：Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the embodiment of the present invention, it should be noted that term "center", "upper", "lower", "inner", "outside" etc.
The orientation or positional relationship of instruction be based on the orientation or positional relationship shown in the drawings or the invention product use when it is usual
The orientation or positional relationship put, is merely for convenience of description of the present invention and simplification of the description, and does not indicate or imply the indicated
Device or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as to the present invention's
Limitation.In addition, term " first ", " second ", " third ", " the 4th ", " the 5th " etc. are only used for distinguishing description, and should not be understood as
Instruction implies relative importance.
In the description of the embodiment of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term
" setting ", " installation ", " connected ", " connection " shall be understood in a broad sense, and can also be detachably to connect for example, it may be being fixedly connected
It connects, or is integrally connected；It can be directly connected, can also can be indirectly connected through an intermediary inside two elements
Connection.For the ordinary skill in the art, it can understand above-mentioned term in embodiments of the present invention with concrete condition
Concrete meaning.
Embodiment 1
Fig. 1 is the first viewing angle constructions schematic diagram of automatic dip-coating equipment 100 in the embodiment of the present invention 1；Fig. 2 is that the present invention is real
Apply the second viewing angle constructions schematic diagram of automatic dip-coating equipment 100 in example 1；Fig. 3 is automatic dip-coating equipment in the embodiment of the present invention 1
100 third viewing angle constructions schematic diagram.Please refer to Fig. 1 to Fig. 3, a kind of automatic dip-coating equipment 100 provided in this embodiment, packet
It includes turntable 180, the organisation of working 110 for being set to 180 lower section of turntable, driving disc 180 and the relative rotation of organisation of working 110, lean on
Close or remote from driving mechanism and control system 105.Multiple workpiece pickup machines for picking up work piece are provided on turntable 180
Structure 181, multiple workpiece mechanism for picking 181 are preferably evenly spaced setting in a ring on turntable 180.Organisation of working 110 has
There are multiple machining positions corresponding with 181 quantity of workpiece mechanism for picking and position, of machining position and multiple workpiece mechanism for picking
Number it is equal and it is also preferred that interval in a ring setting.When turntable 180 is rotated relative to organisation of working 110, workpiece mechanism for picking
181 workpiece that can be picked up are moved to next station, carry out next step processing.In machining position there are one handling station and
At least one dip-coating station, dip-coating station are provided with the dip coating apparatus for carrying out dip-coating to workpiece.
A workpiece mechanism for picking 181 on turntable 180 picks up workpiece to be processed, turntable 180 above handling station
On other workpiece mechanism for picking 181 can pick up the workpiece that corresponding process is completed at other machining positions, turntable 180 and plus
After work mechanism 110 relatively rotates, all workpiece for being picked up on turntable 180 can enter next machining position, and most downstream
The workpiece that machines of machining position then go to handling station, can be removed by staff.Control system 105 can control work
The direction of relative motion and frequency between the pickup or release and organisation of working 110 and turntable 180 of part mechanism for picking 181.Control
System 105 processed can be microcontroller, PLC, computer etc..
In the present embodiment, turntable 180 is circle, the position of the axis, that is, pivot center at center, driving mechanism
It is sequentially connected with turntable 180 and is rotated with driving disc 180.In order to ensure that stabilization of equipment performance, turntable 180 can be horizontally disposed with,
Lower surface is provided with multiple workpiece mechanism for picking 181, and organisation of working 110 is set to the lower section of turntable 180, organisation of working 110
Each machining position is located at the underface of each workpiece mechanism for picking 181.The driving of 180 driven-mechanism of turntable can when rising
Workpiece is put forward from the processing unit (plant) of each machining position；The driving of 180 driven-mechanism of turntable can put workpiece when falling
Enter and is processed in each processing unit (plant).
In the present embodiment, there are five workpiece mechanism for picking 181 for 180 downside setting of turntable；And the correspondence of organisation of working 110 is set
Machining position there are five setting respectively loads and unloads station, preheating station, dip-coating station, drying station and air-cooled station.Each station
It is correspondingly arranged on different processing unit (plant)s, workpiece can be processed successively.It is appreciated that in this embodiment, it is adjacent
Angle of circumference between workpiece mechanism for picking 181 is 72 °, in other embodiments, is arranged in processing bit quantity and turntable 180
When the quantity variation of workpiece mechanism for picking 181, the angle that each workpiece mechanism for picking 181 is spaced should be adjusted so that every
A workpiece mechanism for picking 181 is evenly-spaced circumferentially setting.
Driving mechanism includes rotating mechanism 170 and elevating mechanism 175, and in the present embodiment, rotating mechanism 170 is for driving
Turntable 180 is rotated relative to organisation of working 110；Elevating mechanism 175 is for driving disc 180 closer or far from organisation of working 110.
Specifically, rotating mechanism 170 includes the first driving portion 172, pedestal 174 and turntable 173.Turntable 173 be it is discoid,
It is horizontally placed on pedestal 174, and can horizontally rotate relative to pedestal 174 around the axis of itself, and the first driving portion 172 is gas
Cylinder, the free end of piston rod are rotatably connected at the eccentric position of turntable 173, and piston rod can drive turntable when flexible
173 reciprocating rotations.Elevating mechanism 175 is set on turntable 173 comprising the second driving portion 176.Second driving portion 176 is gas
Cylinder is simultaneously electrically connected with control system 105, and the piston rod of the second driving portion 176 is connected to the bottom of turntable 180, and can be with turn
Disk 180 moves up and down.
In the present embodiment, the first driving portion 172 is electrically connected with control system 105, and the first driving portion 172 can control
72 ° of 173 reciprocating rotation of control lower band turn platform of system 105.Thus, the workpiece mechanism for picking 181 being arranged on turntable 180
Can picking up work piece moved between two adjacent machining positions, you can moved with the workpiece that will have been processed in a machining position
It is put down to next machining position, then goes back to and, pick up next workpiece.
It should be appreciated that in other embodiments of the invention, the first driving portion 172 and the second driving portion 176 can also be
Oil cylinder, linear motor etc..The realization method of rotating mechanism 170 is not limited only to the form in Fig. 1, for example can also utilize an electricity
Machine is directly connected in the bottom centre of turntable 173, to drive turntable 173 to rotate；In order to accurately control corner, motor can select
Stepper motor is taken, in this case, turntable 173 can also turn over 72 ° to make workpiece pass through successively respectively successively in one direction
A machining position, without back and forth carrying out 72 ° of back rotation.
Fig. 4 is the structural schematic diagram of workpiece mechanism for picking 181 in the embodiment of the present invention 1；Fig. 5 is in the embodiment of the present invention 1
The lower surface schematic diagram of workpiece mechanism for picking 181；Fig. 6 is the structural schematic diagram of charging tray 182 in the embodiment of the present invention 1；Fig. 7 is this
The lower surface schematic diagram of charging tray 182 in inventive embodiments 1；Fig. 8 is workpiece mechanism for picking 181 and charging tray in the embodiment of the present invention 1
182 cooperation schematic diagram.Fig. 4 to Fig. 8 is please referred to, in the present embodiment, workpiece mechanism for picking 181 is preferably sucked type electromagnetism
Disk, is set to the lower surface of turntable 180, has multiple magnetic parts 1811 in sucked type electromagnetic disc, magnetic part 1811 by with
Power supply (not shown) is electrically connected or disconnects to be adsorbed or be desorbed.Workpiece mechanism for picking 181 picks up work by charging tray 182
Part, charging tray 182 include clamping apparatus disk 1822, clamping disk 1821 and fixture, and fixture is set to the lower face of clamping apparatus disk 1822, is used for
Grip workpiece.Preferably, fixture can be spring hoop 1823 or other can be used in the devices of gripping objects.Clamping disk
1821 are fixedly connected on the upper surface of clamping apparatus disk 1822, and clamping disk 1821 by the metal of magnetic absorption by can be made, such as cast iron.
Workpiece mechanism for picking 181 adsorbs charging tray 182 come picking up work piece by sucked type electromagnetic disc.Annular array is set in sucked type electromagnetic disc
Multiple buffer springs 1812 are equipped with, when charging tray 182 is sucked up, can first be kept away into row buffering contact buffer spring 1812
Exempt from charging tray 182 and causes strong rigid shock to sucked type electromagnetic disc.
Fig. 9 is the cooperation schematic diagram of charging tray 182 and workpiece mechanism for picking 181 in another embodiment of the present invention.It please refers to
Fig. 9, in this embodiment, workpiece mechanism for picking 181 pass through gripper mechanism grips charging tray 182 rather than the magnetic suction of utilization above-mentioned
It is attached.In the embodiment in fig. 9, workpiece mechanism for picking 181 is pneumatic clamping mechanism, and pneumatic clamping mechanism preferably includes circumferentially
The number of the clamping part 1824 of arrangement, clamping part 1824 can be selected as needed, such as 2,3 or 3 or more.
The clamping part 1824 is provided with the groove being embedded in for 1821 edge of clamping disk, and multiple clamping parts 1824 move radially inward,
Clamping disk 1821, which is embedded in 1824 groove of clamping part, can be completed the action of the gripping to charging tray 182.
Please continue to refer to Fig. 1 to Fig. 8, in embodiment 1, the handling station of organisation of working 110, preheating station, dip-coating work
Position, drying station and air-cooled station are from upstream to downstream successively around arrangement.It loads and unloads station, preheating station, dip-coating station, dry
The position of dry station and air-cooled station be respectively arranged with handling bucket 120, preheating bucket 125, paint can 130, drying bucket 140 and
Air-cooled bucket 145 (in order to succinctly show, Fig. 1, Fig. 2 only show two buckets), and each the opening of bucket is towards turntable 180, each
The opening of bucket is provided with location structure 115, and when workpiece being made to enter in bucket, the lower face of clamping apparatus disk 1822 is connected to corresponding work
The upper surface of position bucket, location structure 115 can position charging tray 182, first, preventing workpiece from falling on a barrel bottom, second is that being positioned to workpiece.
In this 1 embodiment, location structure 115 can be multiple locating pieces provided around the opening.
Organisation of working 110 may include air heating apparatus 127, and (figure is not by hot-blast pipe line for air heating apparatus 127
Show) it is connected with preheating bucket 125, air heating apparatus 127 is configurable for the air after the preheating conveying heating of bucket 125,
Heating preheating can be carried out to the workpiece in preheating bucket 125 using hot-air in this way, workpiece is made to be convenient for subsequent dip-coating.At this
In the other embodiment of invention, heating device can also be arranged by preheating in bucket 125, and heating device can be electric heating wire, to
Directly workpiece is preheated by electrically heated form.
Processing unit (plant) on dip-coating station includes paint can 130 and is set to the agitating device of paint can 130, stirring dress
It sets including third driving portion 132 and stirring rod 134, third driving portion 132 is preferably motor.One end of motor and stirring rod 134
It is sequentially connected, to drive stirring rod 134 to be rotated along axis.The free end of stirring rod 134 is extend into paint can 130, stirring rod
134 free end is provided with blade, to enhance stirring capacity.Motor driving blade automatic stirring coating prevents coating from occurring heavy
It forms sediment.
In order to avoid after dip-coating on workpiece coating sagging with accumulation, automatic dip-coating equipment 100 further includes switching mechanism
150, and workpiece mechanism for picking 181 is rotatably connected at turntable 180 one of on turntable 180, and the mode of connection can
To be hinged.Switching mechanism 150 includes fourth drive part 152, and fourth drive part 152 is preferably cylinder, and cylinder is fixedly arranged on turntable
On 180, power output end is sequentially connected by connecting rod with the workpiece mechanism for picking 181 that can be rotated relative to turntable 180, the workpiece
Mechanism for picking 181 is the workpiece mechanism for picking 181 moved back and forth between dip-coating station and preheating station.After Work piece immersion, leaching
It applies the charging tray 182 on the gripping dip-coating station bucket of 182 gripping body of charging tray above station and rises to precalculated position, cylinder driving should
Workpiece mechanism for picking 181 overturns positive and negative 90 degree together with charging tray 182, workpiece in vertical direction, in this way it is possible to prevente effectively from coating falls
It hangs and accumulates.Fourth drive part 152 is electrically connected with control system 105.In other embodiments of the invention, if turntable 173
Motor pattern be in the case of turning over 72 ° (rather than 72 ° of reciprocating rotations) successively by the driving of the first driving portion 172, then to require every
One workpiece mechanism for picking 181 can be overturn by corresponding switching mechanism 150.
In the present embodiment, automatic dip-coating equipment 100 further includes translation material-receiving device 160, and translation material-receiving device 160 is used for
It picks up the workpiece being reversed and removes it from workpiece mechanism for picking 181, and for sending workpiece to workpiece mechanism for picking
181.Specifically, translation material-receiving device 160 includes the 5th driving portion 162, the 5th driving portion 162 is preferably cylinder, and the cylinder is logical
It crosses connecting rod and a receiver 164 is sequentially connected, cylinder driving receiver 164 enters or leave the workpiece of 130 top of paint can
181 following position directly of mechanism for picking.Specifically, after Work piece immersion, overturning, translation material-receiving device 160 executes splicing program, cylinder
Driving receiver enters 181 following position directly of workpiece mechanism for picking of 130 top of paint can, which unclasps
Charging tray 182, charging tray 182 are supported on receiver, may further the charging tray 182 after the overturning be moved to side, to wait for place
Corresponding process is completed in the workpiece of preheating and other stations；Translation material-receiving device 160 can also execute feed program, when all works
Sequence all after the completion of, can above-mentioned charging tray 182 be moved to 181 following position directly of workpiece mechanism for picking above dip-coating work bucket again,
Workpiece mechanism for picking 181, which picks up the charging tray 182 and waits for, enters the next step.
It should be appreciated that in the present embodiment, the movable end of the cylinder as the 5th driving portion 162 can be by being arranged fixture
Grip the charging tray 182 for being in rollover states, which, which can be pneumatic-finger etc., can be controlled by control system 105 and to grip
With the fixture of release action.In other embodiments, the 5th driving portion 162 can also be oil cylinder, linear motor etc..
In addition, workpiece falls into a barrel bottom in paint can 130 in order to prevent when dip-coating, being additionally provided in paint can 130 has
Mesh-structured material frame 136, material frame 136 can catch workpiece when workpiece is fallen.
Drying station accelerates the rate of drying of coating, ensures that coating can to carry out drying and processing to the workpiece after dip-coating
To be preferably attached to workpiece surface.Heating device is provided in Drying, in the present embodiment, heating device can be air
Heating device 127 heats air using air heating apparatus 127, then is carried out by hot-blast pipe line to blasting hot wind in Drying
Drying.In other embodiments of the invention, heating device can also be electric heating wire, directly by electrically heated form to work
Part is dried.
Air-cooled station to the workpiece after dip-coating to carry out wind cooling, therefore organisation of working 110 further includes wind cooling blower
147, wind cooling blower 147 is connected to by pipeline (not shown) with air-cooled bucket 145, and wind cooling blower 147 can be blasted to air-cooled bucket 145
Cold wind is air-cooled to the workpiece progress after drying, so that workpiece is quickly cooled down, shortens the stand-by period, accelerates processing efficiency.
In the present embodiment, automatic dip-coating equipment 100 can also include protective cover 190, and protective cover 190 is the case of rectangle
Body, organisation of working 110, turntable 180, control system 105, driving mechanism etc. may be contained in protective cover 190, and protective cover 190 leans on
The position of nearly handling bucket 120 offers material mouth (referring to Fig. 3), facilitates workpiece loading and unloading.Wind cooling blower 147, translation splicing dress
Set on the internal face that 160 may be contained within protective cover 190, wind cooling blower 147, air heating apparatus 127 air source may come from
Outside protective cover 190, it is imported into wind cooling blower 147, air heating apparatus 127 by pipeline.
Embodiment 2
Figure 10 is the structural schematic diagram of automatic dip-coating equipment 100 in the embodiment of the present invention 2.Figure 10 is please referred to, and is combined real
The attached drawing of example 1 is applied, a kind of automatic dip-coating equipment 200 provided in this embodiment is big with the automatic dip-coating equipment 100 of embodiment 1
Cause identical, the two is for driving organisation of working 110 difference lies in the driving mechanism of the automatic dip-coating equipment 200 of the present embodiment
It rotates and lifts.
In the present embodiment, turntable 173 is preferably annular, handling bucket 120, preheating bucket 125, paint can 130, drying bucket
140 and air-cooled bucket 145 circumferentially around being set on turntable 173, and turntable 180 is fixed by the bracket.Therefore in the present embodiment,
Rotating mechanism 170 realizes organisation of working 110 relative to 72 ° of 180 reciprocating rotation of turntable by rotating table 173.In this implementation
In example, elevating mechanism 175 preferably includes five the second driving portions 176, the second driving portion 176 be respectively arranged at handling bucket 120,
Preheating bucket 125, dries the bottom of bucket 140 and air-cooled bucket 145 to be lifted to each bucket at paint can 130.
Embodiment 3
The present embodiment provides a kind of dipping process, it makes use of the automatic dip-coating equipment 100 in embodiment 1 to carry out workpiece
Dip-coating.Step includes：
S1, it secures the workpiece against on a charging tray 182, and the charging tray 182 is positioned on handling bucket 120.
Step S1 executes times N1When >=6, the charging tray 182 that air-cooled process has been completed on bucket 120 will first be loaded and unloaded by, which needing, connects
It is unloaded with workpiece；
Step S1 executes times N1When≤5, air-cooled process is completed without workpiece, i.e., need not carry out discharging operations.
S2,175 driving disc 180 of elevating mechanism drop to precalculated position, workpiece pickup machine together with workpiece mechanism for picking 181
Structure 181 picks up the charging tray 182 on all stations and is promoted to predetermined altitude；
When executing step S2, there is no charging tray 182 (because the time used in dip-coating process is shorter, to shift to an earlier date on paint can 130
The charging tray 182 of the position is lifted).Step S2 executes times N2When≤1, on preheating, dip-coating, drying, air-cooled 4 stations simultaneously
There is no charging tray 182.
S3, translation material-receiving device 160 execute feed program, drive the workpiece pickup machine above charging tray 182 to dip-coating station
181 following position directly of structure, workpiece mechanism for picking 181 pick up the charging tray 182；
Charging tray 182 in this step refers to that dip-coating is moved to the charging tray of side by translation material-receiving device 160 after the completion
182.When step S3 executes times N3When≤2, dip-coating process is completed without workpiece, translation material-receiving device 160 executes feed program
When, translating on material-receiving device 160 does not have charging tray 182.
S4,170 driving disc of rotating mechanism 180 positive (counter clockwise direction in Fig. 3) rotate 72 °, to drive charging tray
182 drop to precalculated position and pine automatically into next step station position, 182 elevating mechanism 175 of charging tray driving charging tray 182
Discharge plate 182；The charging tray 182 in all machining positions that the charging tray 182 refers to.
It waits for all workpiece to enter predetermined station and completes corresponding process on corresponding station.In the present embodiment, in advance
In the air-cooled 4 step process of heat-dip-coating-drying-, preheating, drying, air-cooled three process used times are longer, are 60s~100s, wherein in advance
The temperature of heat is preferably 80~100 degrees Celsius.The dip-coating process used time is shorter to fulfil ahead of schedule, and time of immersion is 5s~10s, coating
Thickness on workpiece is preferably 0.08mm~0.12mm.
After the completion of Work piece immersion on dip-coating station, and the processing of other stations is not completed, corresponding workpiece pickup machine
Structure 181 can pick up the charging tray 182 (other station charging trays 182 are not picked) on paint can 130, and elevating mechanism 175 drives the material
Disk 182 rises to predetermined altitude.
After S5, the workpiece for just having completed dip-coating process are raised, switching mechanism 150 drives the workpiece mechanism for picking 181 positive
90 ° of overturning simultaneously waits for 5s~10s 90 ° of reverse flip again, to avoid coating sagging and accumulation.
S6, translation material-receiving device 160 execute splicing program, and the charging tray 182 after dip-coating, overturning is moved to one together with workpiece
Side enters waiting process.The charging tray 182 being reversed above dip-coating station that charging tray 182 in this step refers to.
Step S6 executes times N6When≤1, dip-coating is completed without workpiece, when translation material-receiving device 160 executes splicing program,
Translation material-receiving device 160 will not be connected to charging tray 182.
S7,170 driving disc 180 reversed (clockwise direction in Fig. 3) of rotating mechanism rotate 72 °.
S8, step S1 is continued to execute.
Above-mentioned 8 step cycles execute be gradually completing each workpiece handling-preheating-dip-coating-drying-it is air-cooled-each work of handling
Sequence.(it is more than after 5 times that step S1, which executes number, and each station can have 1 charging tray 182)
In conclusion the automatic dip-coating equipment (100,200) of the embodiment of the present invention includes turntable 180, is set to turntable 180
The organisation of working 110 of lower section, driving disc 180 and organisation of working 110 relatively rotate, closer or far from driving mechanism and control
System 105 processed.Multiple workpiece mechanism for picking 181 for picking up work piece, multiple workpiece mechanism for picking are provided on turntable 180
181 are preferably evenly spaced setting in a ring on turntable 180.Organisation of working 110 has and 181 quantity of workpiece mechanism for picking
Multiple machining positions corresponding with position.There are one handling stations and at least one dip-coating station, dip-coating station to set in machining position
It is equipped with the dip coating apparatus for carrying out dip-coating to workpiece.A workpiece mechanism for picking 181 on turntable picks up at handling station
After workpiece to be processed, turntable 180 and organisation of working 110 relatively rotate, all workpiece picked up on turntable 180 can enter
To next machining position, and the workpiece that the machining position of most downstream machines then goes to handling station, can be taken by staff
Under.Control system 105 can control workpiece mechanism for picking 181 pickup or release and organisation of working 110 and turntable 180 it
Between relative motion direction and frequency.So, entire automatic dip-coating technique can carry out different works to multiple workpiece simultaneously
The dip-coating of sequence is processed, and each workpiece each process is non-interference, high in machining efficiency, and process stabilizing, error are small.
Even if the dipping process of the embodiment of the present invention with above-mentioned automatic dip-coating equipment (100,200) carry out workpiece
Processing, high in machining efficiency, process stabilizing.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. a kind of automatic dip-coating equipment, which is characterized in that the automatic dip-coating equipment includes：
Turntable is provided with multiple workpiece mechanism for picking for picking up work piece, multiple workpiece mechanism for picking on the turntable
The interval setting in a ring on the turntable；
The organisation of working being set to below the turntable, the organisation of working have multiple and workpiece mechanism for picking position pair
The machining position answered, the machining position is equal with multiple numbers of workpiece mechanism for picking and also interval is arranged in a ring；It is more
At least one machining position is dip-coating station in a machining position, and the dip-coating station is provided with for carrying out dip-coating to workpiece
Dip coating apparatus；At least one machining position is the handling station for workpiece loading and unloading in multiple machining positions；
Driving mechanism, the driving mechanism include rotating mechanism and elevating mechanism, and the rotating mechanism is for driving the turntable
Or one of described organisation of working is rotated relative to another one；The elevating mechanism is for driving the turntable or the processing
One of mechanism relative to another one close to or away from；
Control system, the control system are electrically connected with the driving mechanism and the workpiece mechanism for picking.
2. automatic dip-coating equipment according to claim 1, it is characterised in that：
At least one workpiece mechanism for picking is rotatably connected at the turntable, and the automatic dip-coating equipment further includes overturning
Mechanism, the switching mechanism are sequentially connected at least one workpiece mechanism for picking and are used to drive the workpiece mechanism for picking
It overturns in the vertical direction, the switching mechanism is electrically connected with the control system.
3. automatic dip-coating equipment according to claim 1, it is characterised in that：
The automatic dip-coating equipment further includes translation material-receiving device, and the translation material-receiving device is for picking up by the workpiece after dip-coating
And remove it from the workpiece mechanism for picking, and for giving workpiece to the workpiece mechanism for picking.
4. automatic dip-coating equipment according to claim 1, it is characterised in that：
The dip coating apparatus includes for the paint can of storing paint and for stirring the coating stored by the paint can
Agitating device, the paint can are open towards the turntable.
5. automatic dip-coating equipment according to claim 1, it is characterised in that：
Each machining position is both provided with location structure, and the location structure positions after the workpiece enters the machining position
The workpiece.
6. automatic dip-coating equipment according to any one of claims 1-5, it is characterised in that：
Comprising there are one the preheating station for being used for pre- heated work pieces in multiple machining positions, the preheating station is located at the handling
The downstream of station and the upstream for being located at the dip-coating station.
7. automatic dip-coating equipment according to any one of claims 1-5, it is characterised in that：
Include that there are one drying stations in multiple machining positions, the organisation of working further includes being set to the drying station
Drying and heating device for heating the workpiece in the Drying；The drying station is located at the dip-coating station
Downstream.
8. automatic dip-coating equipment according to claim 7, it is characterised in that：
Comprising there are one air-cooled station in multiple machining positions, the air-cooled station is located at the downstream of the drying station, institute
Air-cooled station is stated for the workpiece after cooling and drying.
9. automatic dip-coating equipment according to any one of claims 1-5, which is characterized in that the workpiece mechanism for picking is logical
It crosses charging tray to connect with the workpiece, the charging tray is connect with the workpiece.
10. a kind of dipping process, which is characterized in that it uses automatic dip-coating equipment as claimed in any one of claims 1-9 wherein
Dip-coating is carried out to workpiece.
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| CN201810648968.3A CN108554716A (en) | 2018-06-22 | 2018-06-22 | A kind of automatic dip-coating equipment and dipping process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810648968.3A CN108554716A (en) | 2018-06-22 | 2018-06-22 | A kind of automatic dip-coating equipment and dipping process |
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| CN108554716A true CN108554716A (en) | 2018-09-21 |
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| CN201810648968.3A Pending CN108554716A (en) | 2018-06-22 | 2018-06-22 | A kind of automatic dip-coating equipment and dipping process |
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Cited By (8)
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| CN111842008A (en) * | 2020-09-21 | 2020-10-30 | 烟台大学 | Sports equipment processing equipment |
| CN112742660A (en) * | 2021-01-08 | 2021-05-04 | 张尚勇 | Plastic-coated composite steel pipe surface hot-dip plastic-coated treatment system |
| CN113290840A (en) * | 2021-05-21 | 2021-08-24 | 宁波亚大自动化科技有限公司 | Steel-plastic conversion 3PE baking equipment |
| CN113426618A (en) * | 2021-05-12 | 2021-09-24 | 宁波环甬润保涂层科技有限公司 | Integrated bearing bush spraying process equipment and processing method |
| CN113560120A (en) * | 2021-07-22 | 2021-10-29 | 福建品家竹品科技有限公司 | Nano antibacterial coating dipping device and dipping method for wooden furniture products |
| CN114308526A (en) * | 2021-12-10 | 2022-04-12 | 刘诗圣 | End-capping treatment equipment for tubular ceramic membrane |
| CN114985196A (en) * | 2022-06-23 | 2022-09-02 | 福州大学 | Novel automatic laminating machine |
| CN115739540A (en) * | 2023-01-10 | 2023-03-07 | 江东金具设备有限公司 | Resistor disc dip-coating equipment and resistor disc insulation processing method |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112742660A (en) * | 2021-01-08 | 2021-05-04 | 张尚勇 | Plastic-coated composite steel pipe surface hot-dip plastic-coated treatment system |
| CN113426618A (en) * | 2021-05-12 | 2021-09-24 | 宁波环甬润保涂层科技有限公司 | Integrated bearing bush spraying process equipment and processing method |
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| CN113560120A (en) * | 2021-07-22 | 2021-10-29 | 福建品家竹品科技有限公司 | Nano antibacterial coating dipping device and dipping method for wooden furniture products |
| CN113560120B (en) * | 2021-07-22 | 2022-08-30 | 福建品家竹品科技有限公司 | Nano antibacterial coating dipping device and dipping method for wooden furniture products |
| CN114308526A (en) * | 2021-12-10 | 2022-04-12 | 刘诗圣 | End-capping treatment equipment for tubular ceramic membrane |
| CN114985196A (en) * | 2022-06-23 | 2022-09-02 | 福州大学 | Novel automatic laminating machine |
| CN115739540A (en) * | 2023-01-10 | 2023-03-07 | 江东金具设备有限公司 | Resistor disc dip-coating equipment and resistor disc insulation processing method |
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