CN204516524U - For the equipment of post insulator application RTV coating - Google Patents

For the equipment of post insulator application RTV coating Download PDF

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Publication number
CN204516524U
CN204516524U CN201520196808.1U CN201520196808U CN204516524U CN 204516524 U CN204516524 U CN 204516524U CN 201520196808 U CN201520196808 U CN 201520196808U CN 204516524 U CN204516524 U CN 204516524U
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China
Prior art keywords
rotating shaft
post insulator
dish
equipment
coating
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CN201520196808.1U
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Chinese (zh)
Inventor
陈群跃
张先银
陶云峰
周宁
方辉
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CHENGDU TALY TECHNOLOGY CO., LTD.
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Tuoli Chemical Industry Co Ltd Chengdu
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Abstract

The utility model discloses a kind of equipment for post insulator application RTV coating, comprise base, the rotating shaft bolster that on described base, installation about two is relative, each described swivel bearing top of the trellis is arranged opens rotating shaft holder soon, open soon in rotating shaft holder for one and the dish that is rotatably connected is installed, in another rotating shaft holder, support and connection dish is installed, the described dish that is rotatably connected is connected with the output axle of a rotating box by rotary connecting joint, described rotating box is driven by a frequency control motor, described base also installs one by motor-driven hydraulic elevating platform between two rotating shaft bolsters, hydraulic elevating platform top arranges dip tank.The utility model beneficial effect: dip-coating product surface smoothness is high, bubble-free, droplet extension, packing phenomenon, thickness is even; In dip coating process, the discharge capacity of VOC is little, Environmental Risk and little to the health effect of workmen; Be combined with corresponding coating process can realize large-scale industrialized; Versatility is good.

Description

For the equipment of post insulator application RTV coating
Technical field
The utility model relates to coating dip coating technical field, particularly a kind of equipment for post insulator application RTV, is applicable to the dip-coating of each specification post insulator.
Background technology
Post insulator is widely used in transformer station, is a kind of conventional outdoor insulator, and its application places determines it and needs good antifouling property.In order to avoid the generation of pollution flashover accident, the general many kinds of measures such as adjusting creep distance, water flushing, semi-conducting glaze layer insulator and spraying Hydrophobic Coatings that adopts.But in the antifouling work bitter edible plant of transformer station, adjust the mode of climbing to be restricted, and more exchange device or external insulation parts cost consuming time.Although water backwashing manner is effective, safeguard very hard.Therefore, in order to improve the electric property of post insulator under condition is wet in dirt, generally all adopting the mode at its surface spraying RTV antifouling flush paint at present, utilizing the hydrophobicity of RTV antifouling flush paint and migration of hydrophobicity to ensure that the pollution flashover voltage of insulator does not reduce.On post insulator, the common method of application RTV antifouling flush paint has artificial brushing, artificial dip-coating and artificial air to spray three kinds of modes at present, but these three kinds of modes have weak point respectively.
Artificial painting way: in the past, only demand can with, durable, to the not requirement of quality, outward appearance, and the market demand is relatively little, and therefore, this Method compare is welcome.But along with the fast development in market, the requirement of power industry to the construction quality of coating RTV antifouling flush paint is more and more higher, and the manufacturer of insulator gets more and more in addition, competes also more and more fierce, also more and more higher to the quality requirement of product, the inferior position of artificial brushing insulator just slowly highlights, and such as, coating uniformity is poor, presentation quality is poor, have a small amount of bubble inside coating, production efficiency is low, and human cost is more and more higher.
Artificial dip coating manner: coating is relatively more even, but the quality stability of product is not high, is affected by human factors comparatively large, easily occurs substandard products.Further, hand labor intensity is large, and dip-coating efficiency is still lower, can not meet the market demand.
Artificial air's spraying method: this mode also exists weak point equally.One, because post insulator minor structure is special, complex contour, especially for post insulator, umbrella ring is many, and the inter-drain of umbrella ring seam is dark, easily occurs dead angle in spraying process; Two, spray uneven, thickness is not easily held, and easily produces mass defects such as being coated with gob extensions, skinning, heap sum generation bubble; Three, in spraying process, in order to reach certain coating layer thickness, needing repeatedly to carry out to spray, the program of surface drying, disposablely can not complete spraying, taking time and effort, inefficiency; Four, in spraying process, the volatile solvent discharge in coating is higher, at least more than 50%, large to the pollution of environment, also large to the health threat of people, and manually brush with the volatile solvent discharge of artificial dip coating manner substantially all below 50%, relatively safer.
In sum, existing three kinds of construction methods all cannot meet efficiently, automation coating, the controllability of the gentle quality of high quality water, low environmental protection, high security.Therefore, necessary a kind of new equipment newly developed or technique complete the application of insulator, to improve product quality and production efficiency, and will meet the requirement of environmental protection.
Utility model content
Goal of the invention of the present utility model is: for above-mentioned Problems existing, a kind of equipment for post insulator application RTV is provided, match to improve insulator coating quality with the technology of the RTV antifouling flush paint of special dip-coating application, and, also to reduce the discharge capacity of environment pollution emissions, reduce the impact of these emissions on health.
The technical solution adopted in the utility model is such:
A kind of equipment for post insulator application RTV coating, comprise base, the rotating shaft bolster that on described base, installation about two is relative, each described swivel bearing top of the trellis is arranged opens rotating shaft holder soon, open soon in rotating shaft holder for one and the dish that is rotatably connected is installed, in another rotating shaft holder, support and connection dish is installed, the described dish that is rotatably connected is connected with the output axle of a rotating box by rotary connecting joint, described rotating box is driven by a frequency control motor, described base also installs one by motor-driven hydraulic elevating platform between two rotating shaft bolsters, hydraulic elevating platform top arranges dip tank.
As preferably, described rotating box and described frequency control motor are arranged on base.
As preferably, also comprise control operation plate, described control operation plate respectively by data wire with frequency control motor and drive the motor of hydraulic elevating platform to be connected.Control operation plate adopts PLC control box, and its effect realizes frequency control motor and hydraulic elevating platform to carry out same control, and harmony is better.
Carry out further preferably such scheme, described control operation plate is arranged on the sidewall of rotating box.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:.
The surface flatness of the different size post insulator product 1, after dip-coating is high, and bubble-free, droplet extension, packing phenomenon, thickness is also very even.
2, in dip coating process, the discharge capacity of VOC is below 20%, and Environmental Risk and the health effect to workmen reduce.
3, the utility model is combined with the factorial construction technique of insulator being carried out to dip-coating application RTV antifouling flush paint, can give security for extensive batch production coating process of implementing.
4, the function of PLC control box is taken full advantage of, the coating process of RTV antifouling flush paint is completed first from artificial or semi-artificial to realizing Automated condtrol completely in insulator coating technology field, greatly reduce hand labor intensity, ensure that consistency and the controllability of product quality.
5, the right rotating shaft bolster with between base for can the formula of horizontally slipping be connected, in use can according to the physical length of post insulator product horizontally slip on base adjustment position, then position is fixed; Also the post insulator product of different size can be adapted to by changing be rotatably connected accordingly dish and support and connection dish.Therefore, the utility model highly versatile, utilization rate of equipment and installations is high, can save a large amount of equipment configuration cost, can also reduce occupation area of equipment.
Accompanying drawing explanation
Fig. 1 is main TV structure schematic diagram of the present utility model.
Mark in figure: 1 is base, and 2 is frequency control motor, and 3 is rotating shaft bolster, and 4 is hoistable platform, 5 is dip tank, and 6 is control operation plate, and 7 is rotating box, and 8 is rotary connecting joint, 9 for open rotating shaft holder soon, and 10 is the dish that is rotatably connected, and 11 is post insulator, and 12 is support and connection dish.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail.
Embodiment 1:
A kind of equipment for post insulator application RTV coating, comprise base 1, the rotating shaft bolster 3 that on described base 1, installation about two is relative, each described rotating shaft bolster 3 top is arranged opens rotating shaft holder 9 soon, open soon in rotating shaft holder 9 for one and the dish 10 that is rotatably connected is installed, in another rotating shaft holder 9, support and connection dish 9 is installed, the described dish 10 that is rotatably connected is connected with the output axle of a rotating box 7 by rotary connecting joint 8, described rotating box 7 is driven by a frequency control motor 2, described base 1 also installs one by motor-driven hydraulic elevating platform 4 between two rotating shaft bolsters 3, hydraulic elevating platform 4 top arranges dip tank 5.
Described rotating box 7 and described frequency control motor 2 are arranged on base 1.
Carry out application with the product of the present embodiment to post insulator, quality is good, but has individual shortcoming to be exactly that frequency control motor 2 and hydraulic elevating platform 4 separately control, and need operating personnel to operate aside always, and automaticity is low.
Embodiment 2:
As shown in Figure 1, a kind of equipment for post insulator application RTV coating, comprise base 1, the rotating shaft bolster 3 that on described base 1, installation about two is relative, each described rotating shaft bolster 3 top is arranged opens rotating shaft holder 9 soon, open soon in rotating shaft holder 9 for one and the dish 10 that is rotatably connected is installed, in another rotating shaft holder 9, support and connection dish 9 is installed, the described dish 10 that is rotatably connected is connected with the output axle of a rotating box 7 by rotary connecting joint 8, described rotating box 7 is driven by a frequency control motor 2, described base 1 also installs one by motor-driven hydraulic elevating platform 4 between two rotating shaft bolsters 3, hydraulic elevating platform 4 top arranges dip tank 5.
Described rotating box 7 and described frequency control motor 2 are arranged on base 1.
Also comprise control operation plate 6, described control operation plate 6 respectively by data wire with frequency control motor 2 and drive the motor of hydraulic elevating platform 4 to be connected.Control operation plate 6 adopts PLC control box.
Described control operation plate 6 is arranged on the sidewall of rotating box 7.
The difference of the present embodiment and embodiment 1 is, have employed control operation plate 6, realizes Automated condtrol, no longer needs operating personnel to keep aside always, reduces human cost, meanwhile, also more can ensure consistency and the controllability of product quality.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection range of the present utility model.

Claims (4)

1. the equipment for post insulator application RTV coating, it is characterized in that: comprise base (1), the rotating shaft bolster (3) that the upper installation about two of described base (1) is relative, each described rotating shaft bolster (3) top is arranged opens rotating shaft holder (9) soon, open soon in rotating shaft holder (9) for one and the dish (10) that is rotatably connected is installed, in another rotating shaft holder (9), support and connection dish (9) are installed, the described dish (10) that is rotatably connected is connected by the output axle of rotary connecting joint (8) with a rotating box (7), described rotating box (7) is driven by a frequency control motor (2), described base (1) also installs one by motor-driven hydraulic elevating platform (4) between two rotating shaft bolsters (3), hydraulic elevating platform (4) top arranges dip tank (5).
2. the equipment for post insulator application RTV coating according to claim 1, is characterized in that: described rotating box (7) and described frequency control motor (2) are arranged on base (1).
3. the equipment for post insulator application RTV coating according to claim 1 and 2, it is characterized in that: also comprise control operation plate (6), described control operation plate (6) respectively by data wire with frequency control motor (2) and drive the motor of hydraulic elevating platform (4) to be connected.
4. the equipment for post insulator application RTV coating according to claim 3, is characterized in that: described control operation plate (6) is arranged on the sidewall of rotating box (7).
CN201520196808.1U 2015-04-03 2015-04-03 For the equipment of post insulator application RTV coating Active CN204516524U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520196808.1U CN204516524U (en) 2015-04-03 2015-04-03 For the equipment of post insulator application RTV coating

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Application Number Priority Date Filing Date Title
CN201520196808.1U CN204516524U (en) 2015-04-03 2015-04-03 For the equipment of post insulator application RTV coating

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CN204516524U true CN204516524U (en) 2015-07-29

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105772322A (en) * 2015-12-23 2016-07-20 成都拓利科技股份有限公司 Automatic coating RTV dip coating machine for cantilever support column insulators
CN106670161A (en) * 2016-12-15 2017-05-17 国网山东省电力公司电力科学研究院 Rotary supporting device and method for processing of composite insulator
CN106862002A (en) * 2015-12-11 2017-06-20 北京世纪航凯电力科技股份有限公司 A kind of single shaft four-axle linkage pillar insulator normal temperature RTV dipping systems
CN107824360A (en) * 2017-12-13 2018-03-23 刘敏 A kind of column insulator RTV painting spraying devices
CN108126864A (en) * 2018-01-29 2018-06-08 浙江倬瑜服饰有限公司 A kind of worker's safety and industrial gloves plastic-coated equipment
CN108987004A (en) * 2018-08-06 2018-12-11 国网山东省电力公司电力科学研究院 Prefabrication insulator is centrifuged coating unit and coating method
CN110660541A (en) * 2019-10-14 2020-01-07 杨星 Suspension porcelain insulator dip-coating device
CN112700936A (en) * 2020-12-18 2021-04-23 马金焕 Suspension type porcelain insulator dip-coating process

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106862002A (en) * 2015-12-11 2017-06-20 北京世纪航凯电力科技股份有限公司 A kind of single shaft four-axle linkage pillar insulator normal temperature RTV dipping systems
CN105772322A (en) * 2015-12-23 2016-07-20 成都拓利科技股份有限公司 Automatic coating RTV dip coating machine for cantilever support column insulators
CN105772322B (en) * 2015-12-23 2018-10-09 成都拓利科技股份有限公司 A kind of cantilevered support insulator automatic coating RTV dip coaters
CN106670161A (en) * 2016-12-15 2017-05-17 国网山东省电力公司电力科学研究院 Rotary supporting device and method for processing of composite insulator
CN107824360A (en) * 2017-12-13 2018-03-23 刘敏 A kind of column insulator RTV painting spraying devices
CN108126864A (en) * 2018-01-29 2018-06-08 浙江倬瑜服饰有限公司 A kind of worker's safety and industrial gloves plastic-coated equipment
CN108987004A (en) * 2018-08-06 2018-12-11 国网山东省电力公司电力科学研究院 Prefabrication insulator is centrifuged coating unit and coating method
CN110660541A (en) * 2019-10-14 2020-01-07 杨星 Suspension porcelain insulator dip-coating device
CN110660541B (en) * 2019-10-14 2020-11-27 国网江苏省电力有限公司苏州供电分公司 Suspension porcelain insulator dip-coating device
CN112700936A (en) * 2020-12-18 2021-04-23 马金焕 Suspension type porcelain insulator dip-coating process
CN112700936B (en) * 2020-12-18 2022-08-02 池州普胜电工材料科技有限公司 Suspension type porcelain insulator dip-coating process

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C56 Change in the name or address of the patentee
CP02 Change in the address of a patent holder

Address after: 610100 Chengdu economic and Technological Development Zone (Longquanyi District), South Road, No. two, No. 578, No.

Patentee after: Tuoli Chemical Industry Co., Ltd., Chengdu

Address before: 610100 No. 247, east route, Longquanyi District, Sichuan, Chengdu

Patentee before: Tuoli Chemical Industry Co., Ltd., Chengdu

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 610100 Chengdu economic and Technological Development Zone (Longquanyi District), South Road, No. two, No. 578, No.

Patentee after: CHENGDU TALY TECHNOLOGY CO., LTD.

Address before: 610100 Chengdu economic and Technological Development Zone (Longquanyi District), South Road, No. two, No. 578, No.

Patentee before: Tuoli Chemical Industry Co., Ltd., Chengdu