CN204516523U - For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint - Google Patents
For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint Download PDFInfo
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- CN204516523U CN204516523U CN201520095977.6U CN201520095977U CN204516523U CN 204516523 U CN204516523 U CN 204516523U CN 201520095977 U CN201520095977 U CN 201520095977U CN 204516523 U CN204516523 U CN 204516523U
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Abstract
The utility model discloses a kind of equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, comprise mainframe, head rotating frame, deceleration frequency modulation motor and insulator quick connecting connector, described head rotating frame is rotatably connected on described mainframe by the bearing pedestal at a corner axle and two ends thereof, described head rotating frame is fixedly installed a deceleration frequency modulation motor, the output shaft of described deceleration frequency modulation motor is connected with described insulator quick connecting connector.The beneficial effects of the utility model are: different size that dip-coating goes out pottery or glass insulator steady quality, smooth surface, bubble-free, coating without accumulation, hang without dripping, thickness is even; In dip coating process, VOC discharge capacity is little, production environmental protection, safety; Dip-coating automaticity is high, processing ease, and this equipment can be utilized to realize porcelain for the porcelain of different size and glass insulator producer and glass exhausted insulator batch production automatic coating RTV antifouling flush paint is produced, and can save great amount of cost.
Description
Technical field
The utility model relates to coating dip coating technical field, especially for the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, is mainly used in the dip-coating of porcelain or glass umbrella, bell-shaped insulator.
Background technology
Porcelain or glass umbellate form, bell-shaped insulator is widely used in transformer station, is a kind of conventional outdoor insulator, and its application places determines it and needs good antifouling property.In order to avoid the generation of pollution flashover accident, the general many kinds of measures such as adjusting creep distance, water flushing, semi-conducting glaze layer insulator and spraying Hydrophobic Coatings that adopts.But in the antifouling work work of transformer station, adjust the mode of climbing to be restricted, and more exchange device or external insulation parts cost consuming time.Although water backwashing manner is effective, safeguard very hard.Therefore, in order to improve pottery or the electric property of glass insulator under condition is wet in dirt, generally all adopt the mode at its surface spraying RTV antifouling flush paint at present, utilize the hydrophobicity of RTV antifouling flush paint and migration of hydrophobicity to ensure that the pollution flashover voltage of insulator does not reduce.
At present on porcelain or glass umbellate form, bell-shaped pottery insulator, the common method of application RTV antifouling flush paint has artificial brushing, artificial dip-coating and artificial air to spray three kinds of modes, but these three kinds of modes have weak point respectively.
Artificial painting way: in the past, only demand can with, durable, to quality, do not require outward appearance etc., and the market demand is relatively little, this Method compare is welcome.But along with the fast development in market, the requirement of power industry to the construction quality of coating RTV antifouling flush paint is more and more higher, and the manufacturer of insulator gets more and more in addition, competes also more and more fierce, also more and more higher to the quality requirement of product, the inferior position of artificial brushing insulator just slowly highlights, and such as, coating uniformity is poor, presentation quality is poor, have a small amount of bubble inside coating, production efficiency is low, and human cost is more and more higher.
Artificial dip coating manner: coating is relatively more even, but the quality stability of product is not high, is affected by human factors comparatively large, easily occurs substandard products.And hand labor intensity is large, and the efficiency of dip-coating is still lower, can not meet the market demand.
Artificial air's spraying method: this mode also exists weak point equally.One, because umbrella, bell jar shape insulator structure are special, complex contour, especially for the umbrella insulator of two, three layers or more layers, umbrella circular groove seam is dark, easily occurs dead angle in spraying process; Two, spray uneven, thickness is not easily held, and easily produces mass defects such as being coated with gob extensions, skinning, heap sum generation bubble; Three, in spraying process, in order to reach certain coating layer thickness, needing repeatedly to carry out to spray, the program of surface drying, disposablely can not complete spraying, taking time and effort, inefficiency; Four, in spraying process, the volatile solvent discharge in coating is higher, at least more than 50%, large to the pollution of environment, also large to the health threat of people, and manually brush with the volatile solvent discharge of artificial dip coating manner substantially all below 50%, relatively safer.
In sum, existing three kinds of construction methods all cannot meet efficiently, automation coating, the controllability of the gentle quality of high quality water, low environmental protection, high security.Therefore, necessary a kind of new equipment newly developed or technique complete the application of insulator, to improve product quality and production efficiency, and will meet the requirement of environmental protection.
Utility model content
Goal of the invention of the present utility model is: the weak point existed for each prior art means mentioned in background technology, be provided for the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV first, match to improve insulator coating quality with the technology of the RTV antifouling flush paint of special dip-coating application, further, the impact reducing environmental pollution emission and reduce health.
The technical solution adopted in the utility model is such:
A kind of equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, comprise mainframe, head rotating frame, deceleration frequency modulation motor and insulator quick connecting connector, described head rotating frame is rotatably connected on described mainframe by the bearing pedestal at a corner axle and two ends thereof, described head rotating frame is fixedly installed a deceleration frequency modulation motor, the output shaft of described deceleration frequency modulation motor is connected with described insulator quick connecting connector.The other end of described insulator quick connecting connector is for connecting insulator during dip-coating, and the insulator for different model selects the insulator quick connecting connector with mating end head shapes.
Carry out further preferably such scheme, also comprise PLC control cabinet, described deceleration frequency modulation motor is connected with PLC control cabinet by data wire.Automatically controlled by the course of work of PLC control cabinet to deceleration frequency modulation motor, accurately can control the rotating speed of insulator different phase in dip coating process, ensure coating uniform, smooth in appearance.Rotating speed due to the frequency modulation motor that slows down in dip coating process will control, at tens turns per minute, even to only have several turns in the slowest stage, and the volatile solvent volatile quantity in lotion is lower than 50%, little on environmental and human health impacts impact.
Carry out further preferably such scheme, also comprise a corner reductor and an angle electrical machinery, the input of described corner reductor is connected with the output shaft of described angle electrical machinery, and output is connected with described bearing pedestal.By this preferred version, can carry out accurate and stable control to the angle that insulator is immersed in lotion in different phase, thus avoid the generation of bubble in coating, dip-coating quality is guaranteed further.
Carry out further preferably such scheme, described angle electrical machinery is connected with described PLC control cabinet by data wire.Carry out Automated condtrol by PLC control cabinet to the angle that insulator is immersed in lotion in different phase, reliability is higher.Further, after deceleration frequency modulation motor and angle electrical machinery all realize Automated condtrol, operating personnel need not keep at the scene always, thus avoid in dip coating process solvent flashing on the impact of health as few as possible.
Carry out further preferably such scheme, described PLC control cabinet is also circumscribed with a control button as switch.
Carry out further preferably such scheme, described PLC control cabinet is arranged on the bottom of described mainframe, and described control button is arranged on the side, top of described mainframe.
Above-mentioned two optimization technique means are mainly in order to make each device layout compacter, more convenient to operate.
In sum, owing to have employed technique scheme, the beneficial effects of the utility model are:
The umbellate form of the different size 1, after dip-coating, bell-shaped pottery or glass insulator product surface quality is smooth, bubble-free, hang without dripping, without piling up, thickness uniformity.
2, in dip coating process, the discharge capacity of VOC is below 50%, and Environmental Risk and the health effect to workmen reduce.
3, the utility model is combined with the factorial construction technique of insulator being carried out to dip-coating application RTV antifouling flush paint, guarantee can be provided for extensive batch production coating process of implementing.
4, take full advantage of the function of PLC control cabinet, the coating process completing RTV antifouling flush paint in insulator coating technology field first, from artificial or semi-artificial to reducing hand labor intensity, ensure that quality conformance and the controllability of product.
Accompanying drawing explanation
Fig. 1 is right view of the present utility model.
Fig. 2 is vertical view of the present utility model.
Mark in figure: 1 is mainframe, and 2 is PLC control cabinet, and 3 is control button, and 4A is corner axle, 4B is bearing pedestal, and 5 is corner reductor, and 6 is angle electrical machinery, and 7 is head rotating frame, 8 is deceleration frequency modulation motor, and 9 is insulator quick connecting connector, and 10 is insulator workpiece, and 11 is dip-coating liquid bath.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in detail.As shown in Figure 1, 2,
Embodiment 1:
For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, comprise mainframe 1, head rotating frame 7, deceleration frequency modulation motor 8 and insulator quick connecting connector 9, described head rotating frame 7 is rotatably connected on described mainframe 1 by the bearing pedestal 4 at a corner axle and two ends thereof, described head rotating frame 7 is fixedly installed a deceleration frequency modulation motor 8, the output shaft of described deceleration frequency modulation motor 8 is connected with described insulator quick connecting connector 9.Described PLC control cabinet 2 is also circumscribed with a control button 3 as switch.Described PLC control cabinet 2 is arranged on the bottom of described mainframe 1, and described control button 3 is arranged on the side, top of described mainframe 1.
Embodiment 2:
For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, comprise mainframe 1, head rotating frame 7, deceleration frequency modulation motor 8 and insulator quick connecting connector 9, described head rotating frame 7 is rotatably connected on described mainframe 1 by the bearing pedestal 4 at a corner axle and two ends thereof, described head rotating frame 7 is fixedly installed a deceleration frequency modulation motor 8, the output shaft of described deceleration frequency modulation motor 8 is connected with described insulator quick connecting connector 9.Also comprise a corner reductor 5 and an angle electrical machinery 6, the input of described corner reductor 5 is connected with the output shaft of described angle electrical machinery 6, and output is connected with described bearing pedestal 4.Described PLC control cabinet 2 is also circumscribed with a control button 3 as switch.Described PLC control cabinet 2 is arranged on the bottom of described mainframe 1, and described control button 3 is arranged on the side, top of described mainframe 1.
Embodiment 3:
For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, comprise mainframe 1, head rotating frame 7, deceleration frequency modulation motor 8 and insulator quick connecting connector 9, described head rotating frame 7 is rotatably connected on described mainframe 1 by the bearing pedestal 4 at a corner axle and two ends thereof, described head rotating frame 7 is fixedly installed a deceleration frequency modulation motor 8, the output shaft of described deceleration frequency modulation motor 8 is connected with described insulator quick connecting connector 9.Also comprise PLC control cabinet 2, described deceleration frequency modulation motor 8 is connected with PLC control cabinet 2 by data wire.Described PLC control cabinet 2 is also circumscribed with a control button 3 as switch.Described PLC control cabinet 2 is arranged on the bottom of described mainframe 1, and described control button 3 is arranged on the side, top of described mainframe 1.
Embodiment 4:
The present embodiment is most preferred embodiment of the present utility model, as shown in Figure 1, 2.For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, comprise mainframe 1, head rotating frame 7, deceleration frequency modulation motor 8 and insulator quick connecting connector 9, described head rotating frame 7 is rotatably connected on described mainframe 1 by the bearing pedestal 4 at a corner axle and two ends thereof, described head rotating frame 7 is fixedly installed a deceleration frequency modulation motor 8, the output shaft of described deceleration frequency modulation motor 8 is connected with described insulator quick connecting connector 9.Also comprise PLC control cabinet 2, described deceleration frequency modulation motor 8 is connected with PLC control cabinet 2 by data wire.Also comprise a corner reductor 5 and an angle electrical machinery 6, the input of described corner reductor 5 is connected with the output shaft of described angle electrical machinery 6, and output is connected with described bearing pedestal 4, and described angle electrical machinery 6 is connected with described PLC control cabinet 2 by data wire.
Described PLC control cabinet 2 is also circumscribed with a control button 3 as switch.
Described PLC control cabinet 2 is arranged on the bottom of described mainframe 1, and described control button 3 is arranged on the side, top of described mainframe 1.
Insulator workpiece 10 in use, is arranged on the termination of insulator quick connecting connector 9, is raised by dip-coating liquid bath 11 by the utility model, insulator workpiece 10 is immersed in after in lotion, namely can starts dip coating process.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., all should be included within protection range of the present utility model.
Claims (7)
1. for the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint, it is characterized in that: comprise mainframe (1), head rotating frame (7), deceleration frequency modulation motor (8) and insulator quick connecting connector (9), described head rotating frame (7) is rotatably connected on described mainframe (1) by the bearing pedestal (4) at a corner axle and two ends thereof, described head rotating frame (7) is fixedly installed a deceleration frequency modulation motor (8), the output shaft of described deceleration frequency modulation motor (8) is connected with described insulator quick connecting connector (9).
2. the equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint according to claim 1, it is characterized in that: also comprise PLC control cabinet (2), described deceleration frequency modulation motor (8) is connected with PLC control cabinet (2) by data wire.
3. the equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint according to claim 1, it is characterized in that: also comprise a corner reductor (5) and an angle electrical machinery (6), the input of described corner reductor (5) is connected with the output shaft of described angle electrical machinery (6), and output is connected with described bearing pedestal (4).
4. the equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint according to claim 2, it is characterized in that: also comprise a corner reductor (5) and an angle electrical machinery (6), the input of described corner reductor (5) is connected with the output shaft of described angle electrical machinery (6), and output is connected with described bearing pedestal (4).
5. the equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint according to claim 4, is characterized in that: described angle electrical machinery (6) is connected with described PLC control cabinet (2) by data wire.
6. the equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint according to claim 2,4 or 5, is characterized in that: described PLC control cabinet (2) is also circumscribed with a control button as switch (3).
7. the equipment for porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint according to claim 6, it is characterized in that: described PLC control cabinet (2) is arranged on the bottom of described mainframe (1), described control button (3) is arranged on the side, top of described mainframe (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520095977.6U CN204516523U (en) | 2015-02-11 | 2015-02-11 | For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520095977.6U CN204516523U (en) | 2015-02-11 | 2015-02-11 | For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204516523U true CN204516523U (en) | 2015-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201520095977.6U Withdrawn - After Issue CN204516523U (en) | 2015-02-11 | 2015-02-11 | For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint |
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| CN (1) | CN204516523U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104599795A (en) * | 2015-02-11 | 2015-05-06 | 成都拓利化工实业有限公司 | RTV anti-contamination flashover paint coating equipment for porcelain or glass umbrella or bell jar shaped insulator |
| CN105355347A (en) * | 2015-11-13 | 2016-02-24 | 北京世纪航凯电力科技股份有限公司 | Insulator factory compound dip-coating technology |
| CN112373183A (en) * | 2020-10-21 | 2021-02-19 | 甘伟新 | Porcelain cup mouth part color printing device |
-
2015
- 2015-02-11 CN CN201520095977.6U patent/CN204516523U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104599795A (en) * | 2015-02-11 | 2015-05-06 | 成都拓利化工实业有限公司 | RTV anti-contamination flashover paint coating equipment for porcelain or glass umbrella or bell jar shaped insulator |
| CN104599795B (en) * | 2015-02-11 | 2016-10-05 | 成都拓利科技股份有限公司 | For porcelain or glass umbellate form, the equipment of bell-shaped insulator application RTV antifouling flush paint |
| CN105355347A (en) * | 2015-11-13 | 2016-02-24 | 北京世纪航凯电力科技股份有限公司 | Insulator factory compound dip-coating technology |
| CN112373183A (en) * | 2020-10-21 | 2021-02-19 | 甘伟新 | Porcelain cup mouth part color printing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 610100 No. 247, east route, Longquanyi District, Sichuan, Chengdu Patentee after: CHENGDU TALY TECHNOLOGY CO., LTD. Address before: 610100 No. 247, east route, Longquanyi District, Sichuan, Chengdu Patentee before: Tuoli Chemical Industry Co., Ltd., Chengdu |
|
| C56 | Change in the name or address of the patentee | ||
| CP02 | Change in the address of a patent holder |
Address after: 610000, No. 578, south two road, Chengdu economic and Technological Development Zone (Longquanyi District, Sichuan) Patentee after: CHENGDU TALY TECHNOLOGY CO., LTD. Address before: 610100 No. 247, east route, Longquanyi District, Sichuan, Chengdu Patentee before: CHENGDU TALY TECHNOLOGY CO., LTD. |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20150729 Effective date of abandoning: 20161005 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |