CN105355347A - Insulator factory compound dip-coating technology - Google Patents

Insulator factory compound dip-coating technology Download PDF

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Publication number
CN105355347A
CN105355347A CN201510781119.1A CN201510781119A CN105355347A CN 105355347 A CN105355347 A CN 105355347A CN 201510781119 A CN201510781119 A CN 201510781119A CN 105355347 A CN105355347 A CN 105355347A
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CN
China
Prior art keywords
coating
workpiece
vertical pivot
dip
angle
Prior art date
Application number
CN201510781119.1A
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Chinese (zh)
Inventor
张源斌
赵保平
Original Assignee
北京世纪航凯电力科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 北京世纪航凯电力科技股份有限公司 filed Critical 北京世纪航凯电力科技股份有限公司
Priority to CN201510781119.1A priority Critical patent/CN105355347A/en
Publication of CN105355347A publication Critical patent/CN105355347A/en

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Abstract

The invention relates to an insulator factory compound dip-coating technology. Firstly workpieces are hung on an angle adjusting device, and then a first motor is started and a rotating shaft rotates by 360 degrees. Then a second motor is started, and a vertical shaft rotates in a shaft hole for 360 degrees. After the rotating shaft rotates for multiple circles, the angle of the angle adjusting device is changed by utilizing a control device so that an inclined angle of 30-80 degrees is formed between the center line and the plumb line of the angle adjusting device, the workpieces are enabled to be immersed in coating material in a hopper vehicle, and the first motor is stopped by the control device and autorotation of the vertical shaft is maintained. Then the hopper vehicle is delivered below the workpieces, and the workpieces at the formed angle are enabled to be immersed in the coating material in the hopper vehicle to be dip-coated. After completion of dip-coating of the workpieces of the two sides of the vertical shaft, surface dry of the coating material on the surface of the workpieces on the vertical shaft is waited. When the coating material on the surface of the workpieces does not flow downwardly, the workpieces on the vertical shaft are picked off by a clamp to be delivered to a drying place to be dried. The technology method is rapid and production efficiency is high.

Description

Insulator factory Composite dipping process

Technical field

The present invention relates to a kind of insulator factory Composite dipping process.

Background technology

Along with the fast development of electric power system, UHV transmission line suspension insulator use amount is increasing year by year, but along with increasing year by year of dunghill in air, suspension insulator surface insulation performance used for transmission line can be affected, a large amount of a kind of organic coating (being called for short RTV) that uses is coated in suspension insulator sub-surface used for transmission line in systems in which in recent years, greatly can improve the resistance to filthy ability of insulator surface.Traditional applying device is the coating of unit monolithic insulator, key is that the surface drying (i.e. dry tack free) of insulator completes on applying device, the surface drying of insulator occupies the operating time of applying device for a long time, causes equipment numerous and inefficiency.

Description

Traditional applying device coating time length, inefficiency, in order to overcome above-mentioned defect, invention provides a kind of insulator factory Composite dipping process.The technical scheme realizing above-mentioned purpose is as follows:

Insulator factory Composite dipping process, it is characterized in that: first workpiece is hung on adjusting angle device, prepare to apply workpiece, open motor one afterwards, rotating shaft starts the rotation doing 360 degree, rotating shaft is made to form revolution, then motor two is opened, vertical pivot also does the rotation of 360 degree in axis hole, make vertical pivot form rotation, vertical pivot follows the rotation that rotating shaft also does 360 degree simultaneously, and rotating shaft revolution can drive vertical pivot to move, thus regulate the angle of vertical pivot and plumb line, realize the flat technique of sulphur in workpiece coating process simultaneously;

After rotating shaft rotates several weeks, control device is utilized to convert the angle of adjusting angle device, make the angle forming 30-80 degree between the center line of adjusting angle device and plumb line, in the coating facilitating workpiece to immerse in boxcar, and stop motor one by control device, keep the rotation of vertical pivot, then boxcar is sent into the below of workpiece, make to carry out dip-coating in the coating in the workpiece of angulation immersion boxcar; After being rotated several weeks by the workpiece of dip-coating, dip-coating completes, after dip-coating completes, the rotation of maintenance vertical pivot is constant, then adjust the workpiece that another side does not have dip-coating, make the angle also forming 30-80 degree between the center line of adjusting angle device and plumb line, make dip-coating in the coating in workpiece immersion boxcar;

The workpiece on vertical pivot both sides is after all dip-coating completes, make between vertical pivot axis and plumb line perpendicular or parallel by control device, open motor one, keep rotating shaft revolution and vertical pivot rotation, wait for the workpiece surface coating surface drying on vertical pivot, when the coating of surface of the work is no longer dirty, uses fixture to be taken by the workpiece on vertical pivot and deliver to the oven dry of dry place.

This process is quick, coating speed improves greatly, and production efficiency is high.

Accompanying drawing explanation

Fig. 1 is insulator factory of the present invention Composite dip coating apparatus front view

Fig. 2 is insulator factory of the present invention Composite dip coating apparatus end view

Fig. 3 is insulator factory of the present invention Composite dip coating apparatus vertical view

Figure number illustrates: support 1, rotating shaft 2, motor 1, vertical pivot 4, adjustable hanging head 5, motor 26, boxcar 7, wheel disc 8, reductor 9

Embodiment

Below in conjunction with accompanying drawing, this explanation is described in detail.

In figure, insulator factory Composite dip coating apparatus, comprises support 1, support 1 is installed rotating shaft 2, one end mounted motor 1 of rotating shaft 2, motor 1 drives rotating shaft 2 to rotate, and the rotation of rotating shaft 2 forms revolution, the object of revolution not only can drive vertical pivot 4 adjusting angle, and workpiece is after dip-coating completes, can rotate together with vertical pivot 4, the unnecessary coating of dip-coating is thrown away, accelerate the speed of workpiece drying, realize the flat technique of sulphur in insulator coating procedure simultaneously, wherein along the axial direction of rotating shaft 2, in rotating shaft 2, interval arranges several axis hole, through a vertical pivot 4 in each axis hole, every root vertical pivot 4 can rotate in axis hole, the rotation of vertical pivot forms rotation, can the device of adjusting angle through the movable respectively connection one of two free ends of vertical pivot after axis hole 4, make to form different angles between the center line of adjusting angle device from plumb line (namely perpendicular to the vertical line of horizontal plane), this device is adjustable hanging head 5, adjustable hanging head 5 hangs workpiece, workpiece is insulator, motor one is variable speed electric motors, particularly, the rotation of vertical pivot is even in order to what drive workpiece to apply in coating, fast, rotating shaft 2 is driven to do the revolution of speed change 360 degree continuously by the gear reduction of variable speed electric motors, particularly.Every root vertical pivot 4 is driven by motor 26 and jointly rotates in axis hole; At the lower end hopper car 7 of rotating shaft 2, boxcar 7 can be freely movable, boxcar 7 is built with normal temperature RTV coating, and wherein every root vertical pivot 4 is socketed a wheel disc 8, motor two is variable-frequency motor preferably, conveniently use chain, motor two connects 90 degree of reductors, and chain one end connects 90 degree of reductors, chain other end socket wheel disc, chain realizes the connection of motor two and chain by the reductor 9 of 90 degree, and motor is by the rotation of chain-driving vertical pivot.Conveniently control all parts in this device, control device is set to manage the start of motor one, motor two and adjustable hanging head 5.

The using method of this device lower is described below again:

First workpiece is hung on adjusting angle device, open motor 1, make rotating shaft 2 start to do the rotation of 360, make rotating shaft 2 form revolution, then open motor 26, make vertical pivot 4 in axis hole, also do the rotation of 360, make vertical pivot 4 form rotation, vertical pivot 4 follows the rotation that rotating shaft 2 also does 360 simultaneously;

After rotating shaft 2 rotates several weeks, control device is utilized to convert the angle of adjustable hanging head 5, make to form angle between the center line of adjustable hanging head 5 and plumb line, in the coating facilitating workpiece to immerse in boxcar, preferred angle angle is 45 degree, and stops motor 1 by control device, keeps the rotation of vertical pivot 4, then boxcar 7 is sent into the below of workpiece, make to carry out dip-coating in the coating in the immersion of the workpiece on formation miter angle degree boxcar;

After generally being rotated four circles by the workpiece of dip-coating, dip-coating completes, after dip-coating completes, maintenance vertical pivot 4 rotation is constant, then adjust the workpiece that another side does not have dip-coating, make the angle also forming 45 degree between the center line of adjustable hanging head 5 and vertical line, make dip-coating in the coating in workpiece immersion boxcar 7; The workpiece on vertical pivot 4 both sides is after all dip-coating completes, make vertical pivot axis vertical with between plumb line by control device, open motor 1, rotating shaft 2 is kept to revolve round the sun and vertical pivot 4 rotation, wait for the workpiece surface coating surface drying on vertical pivot 4, when workpiece surface coating does not also parch completely (when namely the coating of surface of the work is no longer dirty), use fixture to be taken by the workpiece on vertical pivot 4 to deliver to drying and manage everywhere and dry.Deliver to special dry place and do dry process, do not take the coating time of whole device.

These are only the preferred embodiment of this explanation embodiment; not in order to limit this explanation embodiment; within all spirit in this explanation embodiment and principle, any amendment done, equivalent replacement, improvement etc., all should be included in the protection range of this explanation embodiment.

Claims (2)

1. insulator factory Composite dipping process, it is characterized in that: first workpiece is hung on adjusting angle device, prepare to apply workpiece, open motor one afterwards, rotating shaft starts the rotation doing 360 degree, rotating shaft is made to form revolution, then motor two is opened, vertical pivot also does the rotation of 360 degree in axis hole, make vertical pivot form rotation, vertical pivot follows the rotation that rotating shaft also does 360 degree simultaneously, and rotating shaft revolution can drive vertical pivot to move, thus regulate the angle of vertical pivot and plumb line, realize the flat technique of sulphur in workpiece coating process simultaneously;
After rotating shaft rotates several weeks, control device is utilized to convert the angle of adjusting angle device, make the angle forming 30-80 degree between the center line of adjusting angle device and plumb line, in the coating facilitating workpiece to immerse in boxcar, and stop motor one by control device, keep the rotation of vertical pivot, then boxcar is sent into the below of workpiece, make to carry out dip-coating in the coating in the workpiece of angulation immersion boxcar; After being rotated several weeks by the workpiece of dip-coating, dip-coating completes, after dip-coating completes, the rotation of maintenance vertical pivot is constant, then adjust the workpiece that another side does not have dip-coating, make the angle also forming 30-80 degree between the center line of adjusting angle device and plumb line, make dip-coating in the coating in workpiece immersion boxcar;
The workpiece on vertical pivot both sides is after all dip-coating completes, make between vertical pivot axis and plumb line perpendicular or parallel by control device, open motor one, keep rotating shaft revolution and vertical pivot rotation, wait for the workpiece surface coating surface drying on vertical pivot, when the coating of surface of the work is no longer dirty, uses fixture to be taken by the workpiece on vertical pivot and deliver to the oven dry of dry place.
2. insulator factory according to claim 1 Composite dipping process, is characterized in that: complete dip-coating after being rotated four circles by the workpiece after dip-coating.
CN201510781119.1A 2015-11-13 2015-11-13 Insulator factory compound dip-coating technology CN105355347A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510781119.1A CN105355347A (en) 2015-11-13 2015-11-13 Insulator factory compound dip-coating technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510781119.1A CN105355347A (en) 2015-11-13 2015-11-13 Insulator factory compound dip-coating technology

Publications (1)

Publication Number Publication Date
CN105355347A true CN105355347A (en) 2016-02-24

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Country Status (1)

Country Link
CN (1) CN105355347A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103102176A (en) * 2013-02-01 2013-05-15 广西北流市智诚陶瓷自动化科技有限公司 Automatic glazing device for domestic ceramics
CN204516523U (en) * 2015-02-11 2015-07-29 成都拓利化工实业有限公司 For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint
CN104934171A (en) * 2015-07-17 2015-09-23 河北硅谷化工有限公司 Coating process of anti-pollution flashover coating of insulator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103102176A (en) * 2013-02-01 2013-05-15 广西北流市智诚陶瓷自动化科技有限公司 Automatic glazing device for domestic ceramics
CN204516523U (en) * 2015-02-11 2015-07-29 成都拓利化工实业有限公司 For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint
CN104934171A (en) * 2015-07-17 2015-09-23 河北硅谷化工有限公司 Coating process of anti-pollution flashover coating of insulator

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Application publication date: 20160224

RJ01 Rejection of invention patent application after publication