CN105355347A - Insulator factory compound dip-coating technology - Google Patents
Insulator factory compound dip-coating technology Download PDFInfo
- Publication number
- CN105355347A CN105355347A CN201510781119.1A CN201510781119A CN105355347A CN 105355347 A CN105355347 A CN 105355347A CN 201510781119 A CN201510781119 A CN 201510781119A CN 105355347 A CN105355347 A CN 105355347A
- Authority
- CN
- China
- Prior art keywords
- coating
- workpiece
- vertical pivot
- dip
- angle
- Prior art date
Links
- 238000003618 dip coating Methods 0.000 title claims abstract description 32
- 239000012212 insulators Substances 0.000 title claims abstract description 21
- 238000005516 engineering processes Methods 0.000 title abstract description 4
- 150000001875 compounds Chemical class 0.000 title abstract 2
- 238000000576 coating method Methods 0.000 claims abstract description 31
- 239000011248 coating agents Substances 0.000 claims abstract description 29
- 238000001035 drying Methods 0.000 claims abstract description 9
- 238000000034 methods Methods 0.000 claims description 11
- 239000002131 composite materials Substances 0.000 claims description 10
- 238000007598 dipping method Methods 0.000 claims description 6
- 238000007654 immersion Methods 0.000 claims description 6
- 239000005864 Sulphur Substances 0.000 claims description 3
- NINIDFKCEFEMDL-UHFFFAOYSA-N sulfur Chemical compound 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[S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000000463 materials Substances 0.000 abstract 4
- 230000005540 biological transmission Effects 0.000 description 3
- 239000000725 suspensions Substances 0.000 description 3
- 239000003570 air Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005755 formation reactions Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
Abstract
Description
Technical field
The present invention relates to a kind of insulator factory Composite dipping process.
Background technology
Along with the fast development of electric power system, UHV transmission line suspension insulator use amount is increasing year by year, but along with increasing year by year of dunghill in air, suspension insulator surface insulation performance used for transmission line can be affected, a large amount of a kind of organic coating (being called for short RTV) that uses is coated in suspension insulator sub-surface used for transmission line in systems in which in recent years, greatly can improve the resistance to filthy ability of insulator surface.Traditional applying device is the coating of unit monolithic insulator, key is that the surface drying (i.e. dry tack free) of insulator completes on applying device, the surface drying of insulator occupies the operating time of applying device for a long time, causes equipment numerous and inefficiency.
Description
Traditional applying device coating time length, inefficiency, in order to overcome above-mentioned defect, invention provides a kind of insulator factory Composite dipping process.The technical scheme realizing above-mentioned purpose is as follows:
Insulator factory Composite dipping process, it is characterized in that: first workpiece is hung on adjusting angle device, prepare to apply workpiece, open motor one afterwards, rotating shaft starts the rotation doing 360 degree, rotating shaft is made to form revolution, then motor two is opened, vertical pivot also does the rotation of 360 degree in axis hole, make vertical pivot form rotation, vertical pivot follows the rotation that rotating shaft also does 360 degree simultaneously, and rotating shaft revolution can drive vertical pivot to move, thus regulate the angle of vertical pivot and plumb line, realize the flat technique of sulphur in workpiece coating process simultaneously;
After rotating shaft rotates several weeks, control device is utilized to convert the angle of adjusting angle device, make the angle forming 30-80 degree between the center line of adjusting angle device and plumb line, in the coating facilitating workpiece to immerse in boxcar, and stop motor one by control device, keep the rotation of vertical pivot, then boxcar is sent into the below of workpiece, make to carry out dip-coating in the coating in the workpiece of angulation immersion boxcar; After being rotated several weeks by the workpiece of dip-coating, dip-coating completes, after dip-coating completes, the rotation of maintenance vertical pivot is constant, then adjust the workpiece that another side does not have dip-coating, make the angle also forming 30-80 degree between the center line of adjusting angle device and plumb line, make dip-coating in the coating in workpiece immersion boxcar;
The workpiece on vertical pivot both sides is after all dip-coating completes, make between vertical pivot axis and plumb line perpendicular or parallel by control device, open motor one, keep rotating shaft revolution and vertical pivot rotation, wait for the workpiece surface coating surface drying on vertical pivot, when the coating of surface of the work is no longer dirty, uses fixture to be taken by the workpiece on vertical pivot and deliver to the oven dry of dry place.
This process is quick, coating speed improves greatly, and production efficiency is high.
Accompanying drawing explanation
Fig. 1 is insulator factory of the present invention Composite dip coating apparatus front view
Fig. 2 is insulator factory of the present invention Composite dip coating apparatus end view
Fig. 3 is insulator factory of the present invention Composite dip coating apparatus vertical view
Figure number illustrates: support 1, rotating shaft 2, motor 1, vertical pivot 4, adjustable hanging head 5, motor 26, boxcar 7, wheel disc 8, reductor 9
Embodiment
Below in conjunction with accompanying drawing, this explanation is described in detail.
In figure, insulator factory Composite dip coating apparatus, comprises support 1, support 1 is installed rotating shaft 2, one end mounted motor 1 of rotating shaft 2, motor 1 drives rotating shaft 2 to rotate, and the rotation of rotating shaft 2 forms revolution, the object of revolution not only can drive vertical pivot 4 adjusting angle, and workpiece is after dip-coating completes, can rotate together with vertical pivot 4, the unnecessary coating of dip-coating is thrown away, accelerate the speed of workpiece drying, realize the flat technique of sulphur in insulator coating procedure simultaneously, wherein along the axial direction of rotating shaft 2, in rotating shaft 2, interval arranges several axis hole, through a vertical pivot 4 in each axis hole, every root vertical pivot 4 can rotate in axis hole, the rotation of vertical pivot forms rotation, can the device of adjusting angle through the movable respectively connection one of two free ends of vertical pivot after axis hole 4, make to form different angles between the center line of adjusting angle device from plumb line (namely perpendicular to the vertical line of horizontal plane), this device is adjustable hanging head 5, adjustable hanging head 5 hangs workpiece, workpiece is insulator, motor one is variable speed electric motors, particularly, the rotation of vertical pivot is even in order to what drive workpiece to apply in coating, fast, rotating shaft 2 is driven to do the revolution of speed change 360 degree continuously by the gear reduction of variable speed electric motors, particularly.Every root vertical pivot 4 is driven by motor 26 and jointly rotates in axis hole; At the lower end hopper car 7 of rotating shaft 2, boxcar 7 can be freely movable, boxcar 7 is built with normal temperature RTV coating, and wherein every root vertical pivot 4 is socketed a wheel disc 8, motor two is variable-frequency motor preferably, conveniently use chain, motor two connects 90 degree of reductors, and chain one end connects 90 degree of reductors, chain other end socket wheel disc, chain realizes the connection of motor two and chain by the reductor 9 of 90 degree, and motor is by the rotation of chain-driving vertical pivot.Conveniently control all parts in this device, control device is set to manage the start of motor one, motor two and adjustable hanging head 5.
The using method of this device lower is described below again:
First workpiece is hung on adjusting angle device, open motor 1, make rotating shaft 2 start to do the rotation of 360, make rotating shaft 2 form revolution, then open motor 26, make vertical pivot 4 in axis hole, also do the rotation of 360, make vertical pivot 4 form rotation, vertical pivot 4 follows the rotation that rotating shaft 2 also does 360 simultaneously;
After rotating shaft 2 rotates several weeks, control device is utilized to convert the angle of adjustable hanging head 5, make to form angle between the center line of adjustable hanging head 5 and plumb line, in the coating facilitating workpiece to immerse in boxcar, preferred angle angle is 45 degree, and stops motor 1 by control device, keeps the rotation of vertical pivot 4, then boxcar 7 is sent into the below of workpiece, make to carry out dip-coating in the coating in the immersion of the workpiece on formation miter angle degree boxcar;
After generally being rotated four circles by the workpiece of dip-coating, dip-coating completes, after dip-coating completes, maintenance vertical pivot 4 rotation is constant, then adjust the workpiece that another side does not have dip-coating, make the angle also forming 45 degree between the center line of adjustable hanging head 5 and vertical line, make dip-coating in the coating in workpiece immersion boxcar 7; The workpiece on vertical pivot 4 both sides is after all dip-coating completes, make vertical pivot axis vertical with between plumb line by control device, open motor 1, rotating shaft 2 is kept to revolve round the sun and vertical pivot 4 rotation, wait for the workpiece surface coating surface drying on vertical pivot 4, when workpiece surface coating does not also parch completely (when namely the coating of surface of the work is no longer dirty), use fixture to be taken by the workpiece on vertical pivot 4 to deliver to drying and manage everywhere and dry.Deliver to special dry place and do dry process, do not take the coating time of whole device.
These are only the preferred embodiment of this explanation embodiment; not in order to limit this explanation embodiment; within all spirit in this explanation embodiment and principle, any amendment done, equivalent replacement, improvement etc., all should be included in the protection range of this explanation embodiment.
Claims (2)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510781119.1A CN105355347A (en) | 2015-11-13 | 2015-11-13 | Insulator factory compound dip-coating technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510781119.1A CN105355347A (en) | 2015-11-13 | 2015-11-13 | Insulator factory compound dip-coating technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105355347A true CN105355347A (en) | 2016-02-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510781119.1A CN105355347A (en) | 2015-11-13 | 2015-11-13 | Insulator factory compound dip-coating technology |
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| Country | Link |
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| CN (1) | CN105355347A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103102176A (en) * | 2013-02-01 | 2013-05-15 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic glazing device for domestic ceramics |
| CN204516523U (en) * | 2015-02-11 | 2015-07-29 | 成都拓利化工实业有限公司 | For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint |
| CN104934171A (en) * | 2015-07-17 | 2015-09-23 | 河北硅谷化工有限公司 | Coating process of anti-pollution flashover coating of insulator |
-
2015
- 2015-11-13 CN CN201510781119.1A patent/CN105355347A/en not_active Application Discontinuation
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103102176A (en) * | 2013-02-01 | 2013-05-15 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic glazing device for domestic ceramics |
| CN204516523U (en) * | 2015-02-11 | 2015-07-29 | 成都拓利化工实业有限公司 | For the equipment of porcelain or glass umbellate form, bell-shaped insulator application RTV antifouling flush paint |
| CN104934171A (en) * | 2015-07-17 | 2015-09-23 | 河北硅谷化工有限公司 | Coating process of anti-pollution flashover coating of insulator |
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Application publication date: 20160224 |
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