CN107824360A - A kind of column insulator RTV painting spraying devices - Google Patents
A kind of column insulator RTV painting spraying devices Download PDFInfo
- Publication number
- CN107824360A CN107824360A CN201711332848.4A CN201711332848A CN107824360A CN 107824360 A CN107824360 A CN 107824360A CN 201711332848 A CN201711332848 A CN 201711332848A CN 107824360 A CN107824360 A CN 107824360A
- Authority
- CN
- China
- Prior art keywords
- flat board
- base
- rtv
- spraying devices
- mandrel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/126—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to target velocity, e.g. to relative velocity between spray apparatus and target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
Landscapes
- Insulating Bodies (AREA)
Abstract
The invention discloses a kind of column insulator RTV painting spraying devices, belong to electric power project engineering field, and a kind of column insulator RTV painting spraying devices include base, supporting plate, clamping device, transmission mechanism, spray body and sliding equipment.A kind of column insulator RTV painting spraying devices disclosed by the invention, can solve the problem that hand spray labor intensity is big, spray the problem of uneven, the function of spraying automatically can be realized, ensure that the uniformity of spraying, improves coating quality, industrialized production flow is realized, greatly improves production efficiency.
Description
Technical field
The present invention relates to electric power project engineering field, and in particular to a kind of column insulator RTV painting spraying devices.
Background technology
RTV coating is a kind of white cold curing silica gel, and two most significant feature is hydrophobicity and anti-air, chemistry
The erosion of pollution；Can as antifouling work materials application in power system on the insulating porcelain piece of each high voltage substation electrical equipment,
Corrosion and dirt in air pollution of the electrical equipment not by corona, ultraviolet and water are influenceed, service life length, maintenance workload
It is few.
At present, spray RTV coating to insulator mainly to realize by worker's hand spray, the labor intensity of hand spray
Greatly, for some larger insulators, it is also difficult to stir insulator and comprehensively sprayed, operating efficiency is low, can not carry out
The batch production of insulator；And hand spray is difficult to ensure that the uniformity of coating, it is difficult to ensure that the quality of coating.
The content of the invention
For overcome the deficiencies in the prior art, the technical problems to be solved by the invention are to propose a kind of column insulator
RTV painting spraying devices, it can solve the problem that hand spray labor intensity is big, spray the problem of uneven, automatic spraying can be realized
Function, ensure that the uniformity of spraying, improve coating quality, realize industrialized production flow, greatly improve production efficiency.
To achieve these goals, the technical scheme is that
The invention provides a kind of column insulator RTV painting spraying devices, including base, supporting plate, clamping device, biography
Motivation structure, spray body and sliding equipment；The supporting plate includes the first flat board and the second flat board；First flat board is set
In the base top left hand；Second flat board is located on the right side of the base top；First flat board and described second flat
Plate be arranged in parallel；The front side on the base top and rear side are all provided with fluted；The groove is vertically arranged with first flat board；
The groove is provided with sliding block；The clamping device includes the first fixture, rotating shaft, the second fixture and mandrel；The rotating shaft is set
Above the base, and run through first flat board；First fixture is located on the right side of the rotating shaft, and is welded with the rotating shaft
Connect；The mandrel is located above the base, and runs through second flat board；The mandrel axle center is located at the rotating shaft core
In same horizontal line；Second fixture is located on the left of the mandrel, and is connected with the mandrel by bearing；
The transmission mechanism includes motor and conveyer belt；The motor is located at the chassis left side；The rotating shaft and institute
State motor output shaft and pass through the transmission band connection；The spray body quantity is two；Two spray bodies are set respectively
Above the groove；Connected between two spray bodies by first connecting rod；The first connecting rod and described first flat
Plate is parallel；The spray body includes bearing, support, nozzle, RTV coating cases and flexible pipe；The bearing is located at the sliding block
Top, and welded with the sliding block；The branch is erected above the bearing；The RTV coating cases are located above the bearing；
The nozzle is located at the cradle top；The nozzle is connected by the flexible pipe with the RTV coating cases；The nozzle and institute
State flexible pipe junction and be provided with valve；The sliding equipment includes the first cylinder and second connecting rod；First cylinder is located at institute
State chassis left side；The second connecting rod is located on the right side of first cylinder, and is connected with bearing one of them described.
As the further improvement of this programme, depression forms a looping pit downwards in the middle part of the base upper surface, described
Looping pit is provided with coating recycling can, by setting coating recycling can, the RTV coating recyclings not utilized can be saved
About cost.
As the further improvement of this programme, the groove length is less than between first flat board and second flat board
Distance, by the moving range of the length limitation spray body of groove, can prevent because of operational error, cause connecting rod to knock support
Plate, occur the problem of so as to damage equipment.
As the further improvement of this programme, be provided with the second cylinder on the right side of the mandrel, the mandrel right-hand member and described the
Two cylinders export axis connection, by the effect of the second cylinder, can move left and right mandrel, so as to drive second fixture or so to move
Dynamic, the insulator of different length can be clamped by realizing clamping device, make equipment application scope wider.
As the further improvement of this programme, the mandrel length be less than between first flat board and the second flat board away from
From by limiting the length of mandrel, when can prevent operational error, the fixture on both sides bumps against together, damages equipment.
As the further improvement of this programme, the fixture inner surface is provided with rubber layer, can be with by the effect of rubber layer
Increase frictional force, prevent insulator from being slid with fixture, make clamping effect more preferable.
As the further improvement of this programme, the nozzle is hinged with the support, can make spray by way of be hinged
The spray angle of mouth can be adjusted, and make spraying effect more preferable.
As the further improvement of this programme, the base flare, and the base lower surface area is more than described
Base upper surface area, by increasing the area of base end face, base can be made more firm.
As the further improvement of this programme, top cover is provided with above the base；The top cover include the first protection cap with
And second protection cap；First protection cap and the second protection cap are respectively provided at the base and the side wall of groove balance
On；First protection cap and second protection cap are hinged with the base, by setting top cover, can prevent equipment work
When making, RTV coating can be splashed to outside device or is splashed to staff along the tangential direction that insulator rotates.
As the further improvement of this programme, the first protection cap side wall and the second protection cap side wall are equipped with
Handle, it is easy to manipulate the rotation of protection cap.
Beneficial effects of the present invention are：
A kind of column insulator RTV painting spraying devices provided by the invention, are fixed on insulator by fixture
Between two pieces of supporting plates, axis of rotation is moved by motor train transmission belt, drives fixture to rotate by rotating shaft, is arranged on so as to drive
Insulator rotating on fixture, then by cylinder action, spray body is driven to move back and forth on base in rotation
Insulator is comprehensively sprayed；By the reciprocating speed of rotating speed and spray equipment of regulation motor, coating can be controlled
The amount of spraying and the uniformity of spraying, improve the quality of insulator RTV coating spraying, while substantially increase insulator spray
The speed of production of painting.
Brief description of the drawings
In order that the object, technical solutions and advantages of the present invention are clearer, the present invention is made below in conjunction with accompanying drawing into
The detailed description of one step, wherein：
Fig. 1 is a kind of structural representation for column insulator RTV painting spraying devices that the specific embodiment of the invention provides
Figure；
Fig. 2 is a kind of assembling structure for column insulator RTV painting spraying devices that the specific embodiment of the invention provides
Schematic diagram；
Fig. 3 is a kind of front view for column insulator RTV painting spraying devices that the specific embodiment of the invention provides；
Fig. 4 is a kind of spray equipment for column insulator RTV painting spraying devices that the specific embodiment of the invention provides
Structural representation；
Fig. 5 be the specific embodiment of the invention provide a kind of column insulator RTV painting spraying devices base and
The structural representation of coating recycling can.
In figure：1- bases, 11- grooves, 12- looping pits, 13- coating recycling cans, the flat boards of 21- first, the flat boards of 22- second,
The cylinders of 221- second, 3- clamping devices, the fixtures of 31- first, 32- rotating shafts, the fixtures of 33- second, 34- mandrels, 4- transmission mechanisms,
41- motors, 42- conveyer belts, 5- spray bodies, 51- bearings, 52- supports, 53-RTV coating cases, 54- flexible pipes, 55- nozzles, 56-
Valve, 57- first connecting rods, 58- sliding blocks, 6- sliding equipments, the cylinders of 61- first, 62- second connecting rods, 7- top covers, 71- first are protected
Protecting cover, the protection caps of 72- second, 9- insulators.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
With reference to figure 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of column insulator RTV coating spraying dress is provided in embodiment
Put, including base 1, supporting plate, clamping device 3, transmission mechanism 4, spray body 5 and sliding equipment 6；Supporting plate includes first
The flat board 22 of flat board 21 and second；First flat board 21 is located at the top left hand of base 1；Second flat board 22 is located on the right side of the top of base 1；
First flat board 21 be arranged in parallel with the second flat board 22；The front side on the top of base 1 and rear side are all provided with fluted 11；Groove 11 and first
Flat board 21 is vertically arranged；Groove 11 is provided with sliding block 58；Clamping device 3 include the first fixture 31, rotating shaft 32, the second fixture 33 with
And mandrel 34；Rotating shaft 32 is located at the top of base 1, and runs through the first flat board 21；First fixture 31 is located at the right side of rotating shaft 32, and with turning
Axle 32 welds；Mandrel 34 is located at the top of base 1, and runs through the second flat board 22；The axle center of mandrel 34 is with the axle center of rotating shaft 32 positioned at same
On horizontal line；Second fixture 33 is located at the left side of mandrel 34, and is connected with mandrel 34 by bearing；
Transmission mechanism 4 includes motor 41 and conveyer belt 42；Motor 41 is located at the left side of base 1；Rotating shaft 32 and motor 41 are defeated
Shaft is connected by conveyer belt 42；The quantity of spray body 5 is two；Two spray bodies 5 are respectively provided at the top of groove 11；Two
Connected between spray body 5 by first connecting rod 57；First connecting rod 57 is parallel with the first flat board 21；Spray body 5 includes bearing
51st, support 52, nozzle 55, RTV coating cases 53 and flexible pipe 54；Bearing 51 is located at the top of sliding block 58, and is welded with sliding block 58；Branch
Frame 52 is located at the top of bearing 51；RTV coating cases 53 are located at the top of bearing 51；Nozzle 55 is located at the top of support 52；Nozzle 55 passes through
Flexible pipe 54 is connected with RTV coating cases 53；Nozzle 55 is provided with valve 56 with the junction of flexible pipe 54；Sliding equipment 6 includes the first cylinder
61 and second connecting rod 62；First cylinder 61 is located at the left side of base 1；Second connecting rod 62 is located on the right side of the first cylinder 61, and and its
In a bearing 51 connect.
The upper surface middle part of base 1 is recessed to form a looping pit 12 downwards, and looping pit 12 is provided with coating recycling can 13, leads to
Setting coating recycling can 13 is crossed, can the RTV coating recyclings that do not utilized is cost-effective.
The length of groove 11 is less than the distance between the first flat board 21 and the second flat board 22, passes through the length limitation flush coater of groove
The moving range of structure 5, it can prevent because of operational error, cause connecting rod to knock supporting plate, occur the problem of so as to damage equipment.
The right side of mandrel 34 is provided with the second cylinder 221, the right-hand member of mandrel 34 and the second cylinder 221 output axis connection, passes through second
It the effect of cylinder, can move left and right mandrel 34, so as to drive the second fixture 33 to move left and right, realizing clamping device can be with
The insulator 9 of different length is clamped, makes equipment application scope wider.
The length of mandrel 34 is less than the distance between the first flat board 21 and the second flat board 22, by limiting the length of mandrel 34,
When can prevent operational error, the fixture on both sides bumps against together, damages equipment.
Fixture inner surface is provided with rubber layer, by the effect of rubber layer, can increase frictional force, prevents insulator 9 and folder
Tool slides, and makes clamping effect more preferable.
Nozzle 55 is be hinged with support 52, can adjust the spray angle of nozzle 55 by way of be hinged, make spray
It is more preferable to apply effect.
The flare of base 1, and the lower surface area of base 1 is more than the upper surface area of base 1, by increasing the bottom surface of base 1
Area, base 1 can be made more firm.
The top of base 1 is provided with top cover 7；Top cover 7 includes the first protection cap 71 and the second protection cap 72；First protection cap 71
And second protection cap 72 be respectively provided in the side wall that base 1 and groove 11 balance；First protection cap 71 and the second protection cap
72 is be hinged with base 1, and by setting top cover 7, when can prevent that equipment from working, RTV coating can be along the tangent line side of the rotation of insulator 9
To being splashed to outside device or be splashed to staff.
The side wall of first protection cap 71 and the side wall of the second protection cap 72 are equipped with handle, are easy to manipulate the rotation of protection cap.
Between insulator 9 is fixed on two pieces of supporting plates by fixture, passes through the Chain conveyer of motor 41 and drive rotating shaft 32
Rotate, drive fixture to rotate by rotating shaft 32, so as to drive the insulator 9 on fixture to rotate, then made by cylinder
With drive spray body 5 moves back and forth on base 1 comprehensively to be sprayed to the insulator 9 in rotation；By adjusting electricity
The reciprocating speed of rotating speed and spray equipment of machine 41, the amount of coating spraying and the uniformity of spraying can be controlled, is improved
The quality of insulator RTV coating spraying, while substantially increase the speed of production of the spraying of insulator 9.
The one end of insulator 9 for needing to spray RTV coating is fixed on the first fixture 31, passes through the second cylinder 221
After regulation mandrel 34 arrives appropriate position, the other end of insulator 9 is fixed by the second fixture 33；After installing insulator 9, open
Dynamic motor 41, motor 41 drive rotating shaft 32 to rotate by conveyer belt 42, are then driven and are welded in rotating shaft 32 by rotating shaft 32
First fixture 31 rotates, and the first fixture 31 drives insulator 9 to rotate again, is rotated, kept by the supplementary insulation of the second fixture 33 9
The balance of insulator 9；Then according to different insulators 9, the angle of nozzle 55 has been manually adjusted, has been then turned on nozzle 55
Valve 56, starts to spray, and then starts the first cylinder 61, drives spray body 5 to move reciprocatingly by the effect of cylinder；Start
Top cover 7 after first cylinder 61, with regard to the spraying of insulator 9 can be completed after certain time, improve production efficiency.
The present invention is described with reference to the preferred embodiments, and those skilled in the art know, is not departing from the present invention's
In the case of spirit and scope, various changes or equivalence replacement can be carried out to these features and embodiment.The present invention is not by this
The limitation of specific embodiment disclosed in place, other embodiments fallen into claims hereof belong to protection of the present invention
Scope.
Claims (10)
1. a kind of column insulator RTV painting spraying devices, it is characterised in that including base, supporting plate, clamping device, transmission
Mechanism, spray body and sliding equipment；The supporting plate includes the first flat board and the second flat board；First flat board is located at
The base top left hand；Second flat board is located on the right side of the base top；First flat board and second flat board
It is arranged in parallel；The front side on the base top and rear side are all provided with fluted；The groove is vertically arranged with first flat board；Institute
State groove and be provided with sliding block；The clamping device includes the first fixture, rotating shaft, the second fixture and mandrel；The rotating shaft is located at
Above the base, and run through first flat board；First fixture is located on the right side of the rotating shaft, and is welded with the rotating shaft
Connect；The mandrel is located above the base, and runs through second flat board；The mandrel axle center is located at the rotating shaft core
In same horizontal line；Second fixture is located on the left of the mandrel, and is connected with the mandrel by bearing；
The transmission mechanism includes motor and conveyer belt；The motor is located at the chassis left side；The rotating shaft and the electricity
Machine output shaft passes through the transmission band connection；The spray body quantity is two；Two spray bodies are respectively provided at institute
State above groove；Connected between two spray bodies by first connecting rod；The first connecting rod is put down with first flat board
OK；The spray body includes bearing, support, nozzle, RTV coating cases and flexible pipe；The bearing is located at the sliding block top,
And welded with the sliding block；The branch is erected above the bearing；The RTV coating cases are located above the bearing；It is described
Nozzle is located at the cradle top；The nozzle is connected by the flexible pipe with the RTV coating cases；The nozzle with it is described soft
Pipe junction is provided with valve；The sliding equipment includes the first cylinder and second connecting rod；First cylinder is located at the bottom
Seat left side；The second connecting rod is located on the right side of first cylinder, and is connected with bearing one of them described.
2. a kind of column insulator RTV painting spraying devices according to claim 1, it is characterised in that on the base
Surface middle part is recessed to form a looping pit downwards, and the circular hole is provided with coating recycling can.
A kind of 3. column insulator RTV painting spraying devices according to claim 1, it is characterised in that the groove length
Degree is less than the distance between first flat board and second flat board.
4. a kind of column insulator RTV painting spraying devices according to claim 1, it is characterised in that the mandrel is right
Side is provided with the second cylinder, the mandrel right-hand member and second cylinder output axis connection.
A kind of 5. column insulator RTV painting spraying devices according to claim 1, it is characterised in that the mandrel length
Degree is less than the distance between first flat board and second flat board.
6. a kind of column insulator RTV painting spraying devices according to claim 1, it is characterised in that in the fixture
Surface is provided with rubber layer.
A kind of 7. column insulator RTV painting spraying devices according to claim 1, it is characterised in that the nozzle with
The support is hinged.
8. a kind of column insulator RTV painting spraying devices according to claim 1, it is characterised in that the base is in
It is tubaeform, and the base lower surface area is more than the base upper surface area.
9. a kind of column insulator RTV painting spraying devices according to claim 1, it is characterised in that on the base
Side is provided with top cover；The top cover includes the first protection cap and the second protection cap；First protection cap and the second protection cap
It is respectively provided in the side wall that the base balances with the groove；First protection cap and second protection cap with it is described
Base is hinged.
10. a kind of column insulator RTV painting spraying devices according to claim 9, it is characterised in that described first protects
Protecting cover side wall and the second protection cap side wall are equipped with handle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711332848.4A CN107824360A (en) | 2017-12-13 | 2017-12-13 | A kind of column insulator RTV painting spraying devices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711332848.4A CN107824360A (en) | 2017-12-13 | 2017-12-13 | A kind of column insulator RTV painting spraying devices |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107824360A true CN107824360A (en) | 2018-03-23 |
Family
ID=61644339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711332848.4A Pending CN107824360A (en) | 2017-12-13 | 2017-12-13 | A kind of column insulator RTV painting spraying devices |
Country Status (1)
| Country | Link |
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| CN (1) | CN107824360A (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109092613A (en) * | 2018-09-26 | 2018-12-28 | 国网山东省电力公司潍坊供电公司 | A kind of reciprocating PRTV anti-pollution flashover coating automatic spray apparatus of insulator |
| CN109174532A (en) * | 2018-09-26 | 2019-01-11 | 国网山东省电力公司潍坊供电公司 | A kind of online PRTV antifouling work spray equipment of suspension insulator string |
| CN109317335A (en) * | 2018-12-12 | 2019-02-12 | 湖南兴华电瓷电器制造有限公司 | An automatic spraying device for porcelain insulators |
| CN110227628A (en) * | 2019-06-11 | 2019-09-13 | 国网湖南省电力有限公司 | Insulator is unevenly defiled device and its application method |
| CN110813604A (en) * | 2019-12-18 | 2020-02-21 | 上海超硅半导体有限公司 | Preparation device and preparation method of silicon wafer particle standard wafer |
| CN110976198A (en) * | 2019-12-20 | 2020-04-10 | 江西佳鸿电瓷制造有限公司 | Coating device for insulator processing |
| CN111923203A (en) * | 2020-07-27 | 2020-11-13 | 中材江西电瓷电气有限公司 | Automatic coating and rapid hardening system of inorganic antifouling coating for large size porcelain insulators |
| CN113019784A (en) * | 2021-04-29 | 2021-06-25 | 醴陵市高力特电瓷电器有限公司 | Coating device for insulator |
| CN115722377A (en) * | 2022-12-14 | 2023-03-03 | 上海中船临港船舶装备有限公司 | Spraying system for super-long curved surface component and application method thereof |
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| CN205518366U (en) * | 2016-01-29 | 2016-08-31 | 华北电力大学（保定） | Post insulators RTV paint spraying of transformer substation equipment |
| CN105855090A (en) * | 2016-05-30 | 2016-08-17 | 河北硅谷化工有限公司 | Columnar and hollow porcelain insulator outer surface anti-pollution-flashover coating spraying device |
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Application publication date: 20180323 |