CN114050002B - Electromagnetic wire core coating device for wire production and coating method thereof - Google Patents
Electromagnetic wire core coating device for wire production and coating method thereof Download PDFInfo
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- CN114050002B CN114050002B CN202210044643.0A CN202210044643A CN114050002B CN 114050002 B CN114050002 B CN 114050002B CN 202210044643 A CN202210044643 A CN 202210044643A CN 114050002 B CN114050002 B CN 114050002B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/30—Drying; Impregnating
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Abstract
The invention discloses an electromagnetic wire core coating device for wire production and a coating method thereof, relates to the technical field of wire processing, and solves the problems that single wire processing is adopted in the generation process of electromagnetic wire cores, the working efficiency is low, and in the coating process of electromagnetic wire cores, spray heads are fixed structures, and the spraying range is limited. The support frame comprises a front support plate and a rear support plate, fixing holes which are distributed annularly are respectively formed in the front support plate and the rear support plate, a plurality of electromagnetic wire cores can be placed at one time, and the working efficiency is improved; be provided with a spraying pipe and a cladding section of thick bamboo body, the spraying pipe carries out the whitewashing to whole annular electromagnetic core inside the loop configuration that electromagnetic core encloses, and a cladding section of thick bamboo body sprays the loop configuration outer lane, and spraying pipe and a cladding section of thick bamboo body all can realize rotatoryly through transmission, form even vaporific cladding thick liquid in a cladding section of thick bamboo body, improve the effect to electromagnetic core cladding.
Description
Technical Field
The invention relates to the technical field of wire processing, in particular to an electromagnetic wire core coating device for wire production and a coating method thereof.
Background
Electromagnetic wires are insulated electrical wires used to make coils or windings in electrical products. Magnet wires must meet a variety of requirements for use and manufacturing processes. The former includes its shape, specification, ability to work at high temperature for a short time and a long time, and to withstand strong vibration and centrifugal force at high speed in some occasions, withstand corona and breakdown at high voltage, resist chemical corrosion under special atmosphere, etc.; the latter include the requirements of being subjected to stretching, bending and abrasion during winding and laying, as well as swelling, erosion during impregnation and drying. Magnet wires can be classified by their basic composition, conductive core and electrically insulating layer. Generally, enameled wires, lapped wires, enameled lapped wires, and inorganic insulated wires are classified according to the insulation material used for the electrical insulation layer and the manner of manufacturing.
Chinese patent CN109671541B discloses an efficient enameled wire painting device, which comprises a U-shaped support with an upward opening, a computer terminal and a controller; the motor is arranged above the opening end of the U-shaped bracket, and the bottom of the motor is fixedly connected with the U-shaped bracket; the output end of the motor on the left side of the U-shaped bracket is fixedly connected with a pay-off machine, the output end of the motor on the right side of the U-shaped bracket is fixedly connected with a take-up machine, a painting unit and a dryer are arranged between the pay-off machine and the take-up machine, and the dryer is positioned on the right side of the painting unit; the invention has simple structure, improves the lacquering efficiency of the enameled wire and also improves the lacquering quality of the enameled wire.
Chinese patent CN109243716B discloses a production equipment of enameled wire, which comprises a mounting base, a wire drawing machine, a quenching device, a tempering device, a cutting and coating device, a painting and drying device and a winding and packaging device are sequentially arranged on the mounting base from left to right, the invention also provides a production process of the enameled wire, five process flows of wire drawing cleaning, conductive copper core heat treatment, cutting and coating of a mixed protective layer, painting and drying, online detection and packaging are carried out in sequence by means of enameled wire production equipment, the invention enhances the mechanical strength and toughness of the enameled wire through coating the mixed protective layer and heat treatment, prevents the enameled wire from cracking in the using process, meanwhile, enameled wires are painted and dried in a mode of infiltration painting and vertical traction drying, the thickness uniformity of insulating paint on the enameled wires is guaranteed, and the production quality and the working performance of the insulating paint are greatly improved.
Although this application solves the problems in the background art to some extent, the following problems exist in this application: 1. the electromagnetic wire cores are processed by adopting single wires in the generation process, so that the working efficiency is low; 2. in the coating process of the electromagnetic wire core, the spray heads are all of fixed structures, and the spraying range is limited.
Disclosure of Invention
The invention aims to provide an electromagnetic wire core coating device for wire production and a coating method thereof, wherein a coating cylinder device and a drying device are arranged on the same straight line, a front supporting plate and a rear supporting plate fixedly clamp the electromagnetic wire core, so that the position of the electromagnetic wire core is ensured to be fixed, and the electromagnetic wire core is ensured to be on the same straight line, thereby realizing the continuous work of the electromagnetic wire core; fixing holes which are distributed annularly are respectively formed in the front supporting plate and the rear supporting plate, so that a plurality of electromagnetic wire cores can be placed at one time, and the working efficiency is improved; be provided with a spraying pipe and a cladding section of thick bamboo body, the spraying pipe carries out the whitewashing to whole annular electromagnetic core inside the loop configuration that electromagnetic core encloses, and a cladding section of thick bamboo body sprays the loop configuration outer lane, and spraying pipe and a cladding section of thick bamboo body all can realize rotatoryly through transmission, and this internal even vaporific cladding thick liquid of formation in a cladding section of thick bamboo improves the effect to electromagnetic core cladding to solve the problem that proposes in the above-mentioned background art.
In order to achieve the purpose, the invention provides the following technical scheme: a device for coating an electromagnetic wire core for producing a lead comprises a device bottom plate, wherein a support frame, a coating cylinder device and a drying device are arranged on the upper surface of the device bottom plate, a lifting cylinder is arranged on one side of the device bottom plate, the output end of the lifting cylinder is fixedly connected with a pushing rack, the support frame comprises a front support plate and a rear support plate, the lower ends of the front support plate and the rear support plate are symmetrically provided with support rods, the front support plate and the rear support plate are provided with fixing holes, the coating barrel device comprises a coating barrel body, a first coating barrel support, a second coating barrel support, a coating slurry tank and a spraying pipe, wherein the two ends of the coating barrel body are respectively provided with the first coating barrel support and the second coating barrel support, the lower ends of the first coating barrel support and the second coating barrel support are jointly connected with the coating slurry tank, the spraying pipe is arranged in the coating barrel body, and the two ends of the spraying pipe are respectively provided with the first coating barrel support and the second coating barrel support.
Preferably, the fixing holes are staggered with the first covering cylinder support and the second covering cylinder support, and the aperture of the fixing hole in the front supporting plate is smaller than that of the fixing hole in the rear supporting plate.
Preferably, the lower extreme of cladding dressing trough is provided with the bottom sprag seat, and the both ends of bottom sprag seat are connected with the bracing piece respectively, and the lower extreme of first cladding section of thick bamboo support and second cladding section of thick bamboo support is connected with the bottom sprag seat respectively, and the one end of cladding dressing trough is provided with leaks the thick liquid hole, leaks the thick liquid hole and has the drawing liquid pump through the pipe connection, and the drawing liquid pump passes through the pipeline and is connected with cladding section of thick bamboo body and spray tube.
Preferably, the arc-shaped sliding grooves are formed in one adjacent side of the first coating cylinder support and one adjacent side of the second coating cylinder support, the arc-shaped sliding grooves are movably connected with the coating cylinder body, and one end of the first coating cylinder support is connected with the transmission device in a penetrating mode.
Preferably, the transmission device comprises a transmission gear and a first transmission wheel, the transmission gear is fixedly connected with the first transmission wheel through a connecting rod, the connecting rod penetrates through the first wrapping barrel support, and the transmission gear is meshed with the pushing rack.
Preferably, a second driving wheel is arranged at one end of the spraying pipe connected with the first coating barrel support, the second driving wheel is connected with the first driving wheel through a belt, and first nozzles are arranged on the side wall of the spraying pipe in a staggered mode.
Preferably, one end of the coating cylinder body is provided with outer ring insections, the outer ring insections are meshed with the transmission gear, a sliding ring is arranged on the side wall of the outer ring insections and movably connected with the arc-shaped sliding groove, a second spray nozzle is arranged on the inner wall of the coating cylinder body, slurry collecting holes are respectively arranged on two sides of the second spray nozzle below the coating cylinder body, a slurry inlet groove is formed in the coating cylinder body, and the slurry inlet groove is connected with the second spray nozzle.
Preferably, the drying device comprises a base, a drying cylinder, a heating box and a heat dissipation box, the upper end of the base is fixedly connected with the drying cylinder, the heat dissipation box is connected with the drying cylinder through the heating box, a heat dissipation fan is arranged in the heat dissipation box, a heating sheet is arranged in the heating box, an air outlet hole is formed in the side wall of the heating box, and the shape and the position of the heating box correspond to those of the first coating cylinder support.
Preferably, the heating sheet is provided with an air filling hole.
Another technical problem to be solved by the present invention is to provide a method for coating an electromagnetic wire core coating device for producing a conductive wire, comprising the following steps:
s1: sequentially enabling the drawn electromagnetic wire core to pass through the front supporting plate, the coating cylinder body, the rear supporting plate and the drying cylinder, and then connecting one end of the electromagnetic wire core with the wire take-up device;
s2: the winding device winds the electromagnetic wire cores, the electromagnetic wire cores are pulled to move from the front supporting plate to the rear supporting plate, the positions of the electromagnetic wire cores are supported by the fixing holes in the front supporting plate and the rear supporting plate, and the distance between the electromagnetic wire cores is guaranteed to be unchanged;
s3: pouring the slurry for coating the electromagnetic wire core into the coating slurry groove, pouring the slurry into the coating cylinder body and the spraying pipe by the liquid pump through a pipeline, and simultaneously spraying the slurry by the second spray head in the coating cylinder body and the first spray head in the spraying pipe;
s4: the lifting cylinder works to drive the pushing rack to move up and down, the pushing rack drives the transmission gear to rotate, the transmission gear drives the first transmission wheel to rotate through the connecting rod, the first transmission wheel drives the second transmission wheel to rotate through the belt, the spraying pipe rotates, meanwhile, the transmission gear drives the outer ring insections to rotate, the coating cylinder body integrally rotates, and the second spray head and the first spray head rotate to move positions to spray and coat the electromagnetic wire cores in the coating cylinder body;
s5: the thick liquid that sprays on cladding section of thick bamboo body inner wall collects the cladding thick liquid inslot through album thick liquid hole, recycles, and in the electromagnetic core after the cladding was drawn to the section of thick bamboo of drying, radiator fan sent the heat that produces after with the heating plate heating through the exhaust vent, dried the electromagnetic core after the cladding.
Compared with the prior art, the invention has the beneficial effects that: the invention provides an electromagnetic wire core coating device for wire production and a coating method thereof.A coating cylinder device and a drying device are arranged on the same straight line, a front supporting plate and a rear supporting plate fixedly clamp the electromagnetic wire core, so that the position of the electromagnetic wire core is ensured to be fixed, and the electromagnetic wire core is ensured to be on the same straight line, thereby realizing the continuous work of the electromagnetic wire core; fixing holes which are distributed annularly are respectively formed in the front supporting plate and the rear supporting plate, so that a plurality of electromagnetic wire cores can be placed at one time, and the working efficiency is improved; be provided with a spraying pipe and a cladding section of thick bamboo body, the spraying pipe carries out the whitewashing to whole annular electromagnetic core inside the loop configuration that electromagnetic core encloses, and a cladding section of thick bamboo body sprays the loop configuration outer lane, and spraying pipe and a cladding section of thick bamboo body all can realize rotatoryly through transmission, form even vaporific cladding thick liquid in a cladding section of thick bamboo body, improve the effect to electromagnetic core cladding.
Drawings
FIG. 1 is an overall block diagram of the present invention;
FIG. 2 is a schematic view of the support frame of the present invention;
FIG. 3 is an overall view of the covering cylinder device according to the present invention;
FIG. 4 is a partial block diagram of a cladding cartridge assembly of the present invention;
FIG. 5 is a view showing the structure of a coating tank of the present invention;
FIG. 6 is a view of the spray tube connection of the present invention;
FIG. 7 is a view of the construction of the spray tube of the present invention;
FIG. 8 is a partial cross-sectional view of the cartridge body of the present invention;
FIG. 9 is a view showing the structure of the drying apparatus according to the present invention;
fig. 10 is a partial sectional view of a drying apparatus according to the present invention.
In the figure: 1. a device chassis; 11. a lifting cylinder; 12. pushing the rack; 2. a support frame; 21. a front support plate; 211. a support bar; 212. a fixing hole; 22. a rear support plate; 3. a cladding tube device; 31. a cladding tube body; 311. outer ring insection; 312. a sliding ring; 313. a second nozzle; 314. slurry collecting holes; 315. a slurry inlet groove; 32. a first cladding cartridge holder; 321. an arc-shaped chute; 322. a transmission device; 3221. a transmission gear; 3222. a first drive pulley; 33. a second cladding cartridge holder; 34. coating a slurry tank; 341. a bottom support seat; 342. a slurry leakage hole; 343. a liquid pump; 35. a spray pipe; 351. a second transmission wheel; 352. a first nozzle; 4. a drying device; 41. a base; 42. a drying drum; 43. a heating box; 431. a heating plate; 4311. air filling holes; 432. an air outlet; 44. a heat dissipation box; 441. a heat dissipation fan.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an electromagnetic wire core cladding device for wire production includes a device base plate 1, a support frame 2, a cladding tube device 3 and a drying device 4 are disposed on an upper surface of the device base plate 1, center lines of the cladding tube device 3 and the drying device 4 are located on the same straight line, a lifting cylinder 11 is disposed on one side of the device base plate 1, an output end of the lifting cylinder 11 is fixedly connected with a pushing rack 12, the support frame 2 includes a front support plate 21 and a rear support plate 22, support rods 211 are symmetrically disposed at lower ends of the front support plate 21 and the rear support plate 22, fixing holes 212 are disposed on the front support plate 21 and the rear support plate 22, the fixing holes 212 are staggered with positions of a first cladding tube support 32 and a second cladding tube support 33, an aperture of the fixing hole 212 on the front support plate 21 is smaller than an aperture of the fixing hole 212 on the rear support plate 22, the first cladding tube support 32 and the second cladding tube support 33 are used for supporting a cladding tube body 31, the fixing holes 212 are used for fixing electromagnetic wire cores, the electromagnetic wire cores penetrate through the fixing holes 212 in the front supporting plate 21 before guniting, the electromagnetic wire cores penetrate through the hole diameters of the fixing holes 212 in the rear supporting plate 22 after guniting, the diameter of the electromagnetic wire cores after guniting is increased, the hole diameters of the fixing holes 212 in the rear supporting plate 22 are increased, and the electromagnetic wire cores can be adapted to changes of the electromagnetic wire cores.
Referring to fig. 3-5, the coating cylinder device 3 includes a coating cylinder body 31, a first coating cylinder support 32, a second coating cylinder support 33, a coating slurry tank 34 and a spraying pipe 35, wherein two ends of the coating cylinder body 31 are respectively provided with the first coating cylinder support 32 and the second coating cylinder support 33, the lower ends of the first coating cylinder support 32 and the second coating cylinder support 33 are commonly connected with the coating slurry tank 34, the lower end of the coating slurry tank 34 is provided with a bottom support 341, two ends of the bottom support 341 are respectively connected with the support rod 211, the lower ends of the first coating cylinder support 32 and the second coating cylinder support 33 are respectively connected with the bottom support 341, one end of the coating slurry tank 34 is provided with a slurry leakage hole 342, the slurry leakage hole is connected with a slurry pump 343 through a pipeline, the slurry pump 343 is connected with the coating cylinder body 31 and the spraying pipe 35 through a pipeline, the coating slurry tank 34 is used for receiving slurry leaked from the coating cylinder body 31, the spraying tube 35 is arranged in the coating cylinder body 31, two ends of the spraying tube 35 are respectively provided with a first coating cylinder support 32 and a second coating cylinder support 33, one adjacent side of the first coating cylinder support 32 and the second coating cylinder support 33 is provided with an arc chute 321, the arc chute 321 is movably connected with the coating cylinder body 31, the arc chute 321 is used for fixing the coating cylinder body 31, the coating cylinder body 31 can rotate and move in the arc chute 321, one end of the first coating cylinder support 32 is connected with a transmission device 322 in a penetrating way, the transmission device 322 comprises a transmission gear 3221 and a first transmission wheel 3222, the transmission gear 3221 is fixedly connected with the first transmission wheel 3222 through a connecting rod, the connecting rod penetrates through the first coating cylinder support 32, the transmission gear 3221 is meshed with the pushing rack 12, when the transmission gear 3221 rotates, the first transmission wheel 3222 can be driven to synchronously rotate, the pushing rack 12 is under the action of the lifting cylinder 11, the position reciprocates, and the propelling movement rack 12 drives the drive gear 3221 rotatory, and drive gear 3221 can drive cladding section of thick bamboo body 31 and spraying pipe 35 synchronous revolution, and spraying pipe 35 carries out the whitewashing to the electromagnetic wire core on the centre of a circle position that the electromagnetic wire core centers on, and cladding section of thick bamboo body 31 carries out the whitewashing to the electromagnetic wire core outside the circumference that the electromagnetic wire core centers on.
Referring to fig. 6-7, a second driving wheel 351 is disposed at one end of the spraying tube 35 connected to the first covering tube support 32, the second driving wheel 351 is connected to a first driving wheel 3222 through a belt, first nozzles 352 are disposed on the side wall of the spraying tube 35 in a staggered manner, and when the spraying tube 35 rotates, the first nozzles 352 disposed in a staggered manner can enlarge the area of spraying, so that the electromagnetic wire cores can be coated more comprehensively, the spraying tube 35 and the covering tube body 31 can rotate through the transmission device 322, uniform and foggy coating slurry is formed in the covering tube body 31, and the effect of coating the electromagnetic wire cores is improved.
Referring to fig. 8, one end of the covering cylinder body 31 is provided with an outer ring insection 311, the outer ring insection 311 is engaged with a transmission gear 3221, a sliding ring 312 is arranged on a side wall of the outer ring insection 311, both ends of the covering cylinder body 31 are provided with the sliding rings 312, both ends of the covering cylinder body 31 are fixed, the firmness is higher, the sliding ring 312 is movably connected with the arc-shaped sliding chute 321, the inner wall of the covering cylinder body 31 is provided with a second spray nozzle 313, both sides of the second spray nozzle 313 below the covering cylinder body 31 are respectively provided with a slurry collecting hole 314, the slurry collecting holes 314 are provided with two positions, when the covering cylinder body 31 rotates in a reciprocating manner, the slurry collecting holes 314 at the two positions intermittently move to a position right above the covering slurry groove 34, at this time, the slurry collecting hole 314 is located at the lowest end of the slurry collecting hole 314, the slurry collected in the covering cylinder body 31 can fall into the covering slurry groove 34 through the slurry collecting hole 314 to be recycled, a slurry inlet groove 315 is arranged in the covering cylinder body 31, the slurry inlet tank 315 is connected to the second spray head 313.
Referring to fig. 9-10, the drying apparatus 4 includes a base 41, a drying cylinder 42, a heat dissipation box 43 and a heat dissipation box 44, the upper end of the base 41 is fixedly connected to the drying cylinder 42, the heat dissipation box 44 is connected to the drying cylinder 42 through the heat dissipation box 43, a heat dissipation fan 441 is disposed in the heat dissipation box 44, a heating sheet 431 is disposed in the heat dissipation box 43, an air outlet 432 is disposed on a sidewall of the heat dissipation box 43, the shape and position of the heat dissipation box 43 correspond to those of the first wrapping cylinder bracket 32, an air filling hole 4311 is disposed on the heating sheet 431, and the air filling holes 4311 on the adjacent heating sheets 431 at upper and lower positions are disposed in a staggered manner, so as to enhance the heat output effect.
In order to better show the coating process of the electromagnetic wire core coating device for producing the conducting wire, the embodiment provides a coating method of the electromagnetic wire core coating device for producing the conducting wire, which comprises the following steps:
the method comprises the following steps: the method comprises the following steps that the drawn electromagnetic wire cores sequentially penetrate through a front supporting plate 21, a coating cylinder body 31, a rear supporting plate 22 and a drying cylinder 42, one ends of the electromagnetic wire cores are connected with a take-up device, the electromagnetic wire cores are annularly distributed in the coating cylinder body 31, the electromagnetic wire cores avoid the position areas of a first coating cylinder support 32 and a second coating cylinder support 33, fixing holes 212 which are annularly distributed are respectively formed in the front supporting plate 21 and the rear supporting plate 22, a plurality of electromagnetic wire cores can be placed at one time, and the working efficiency is improved;
step two: the take-up device winds up the electromagnetic wire cores, the electromagnetic wire cores are pulled to move from the front supporting plate 21 to the rear supporting plate 22, the fixing holes 212 in the front supporting plate 21 and the rear supporting plate 22 support the positions of the electromagnetic wire cores, the distance between the electromagnetic wire cores is guaranteed to be unchanged, the electromagnetic wire cores continuously work, and the working efficiency is high;
step three: pouring the slurry for coating the electromagnetic wire core into the coating slurry groove 34, pouring the slurry into the coating barrel body 31 and the spraying pipe 35 through a pipeline by the liquid pump 343, spraying the slurry by the second spray head 313 in the coating barrel body 31 and the first spray head 352 in the spraying pipe 35 at the same time, spraying the slurry by the first spray head 352 in the annular structure surrounded by the electromagnetic wire cores on the whole annular electromagnetic wire cores, and spraying the slurry by the second spray head 313 on the outer ring of the annular structure;
step four: the lifting cylinder 11 works to drive the pushing rack 12 to move up and down, the pushing rack 12 drives the transmission gear 3221 to rotate, the transmission gear 3221 drives the first transmission wheel 3222 to rotate through the connecting rod, the first transmission wheel 3222 drives the second transmission wheel 351 to rotate through the belt, the spraying pipe 35 rotates, meanwhile, the transmission gear 3221 drives the outer ring insection 311 to rotate, the coating cylinder body 31 integrally rotates, and the second spray head 313 and the first spray head 352 rotate to move positions to spray and coat the electromagnetic wire cores in the coating cylinder body 31;
step five: the slurry sprayed on the inner wall of the coating cylinder body 31 is collected into the coating slurry groove 34 through the slurry collecting hole 314 and reused, the coated electromagnetic wire cores are pulled into the drying cylinder 42, and the heat generated after the heating sheet 431 is heated by the cooling fan 441 is emitted through the air outlet 432 to dry the coated electromagnetic wire cores.
In summary, the following steps: the electromagnetic wire core coating device for the wire production and the coating method thereof are characterized in that the coating cylinder device 3 and the drying device 4 are arranged on the same straight line, the front supporting plate 21 and the rear supporting plate 22 fixedly clamp the electromagnetic wire core, the position of the electromagnetic wire core is ensured to be fixed, the electromagnetic wire core is ensured to be on the same straight line, and therefore the continuous work of the electromagnetic wire core is realized; fixing holes 212 which are distributed annularly are respectively formed in the front supporting plate 21 and the rear supporting plate 22, so that a plurality of electromagnetic wire cores can be placed at one time, and the working efficiency is improved; be provided with a spray tube 35 and a cladding section of thick bamboo body 31, spray tube 35 carries out the whitewashing to whole annular electromagnetic core inside the loop configuration that electromagnetic core encloses, and a cladding section of thick bamboo body 31 carries out the spraying to the loop configuration outer lane, and spray tube 35 and a cladding section of thick bamboo body 31 all can realize rotatoryly through transmission 322, form even vaporific cladding thick liquid in a cladding section of thick bamboo body 31, improve the effect to electromagnetic core cladding.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (6)
1. The utility model provides a wire production is with electromagnetism core cladding device, includes device bottom plate (1), its characterized in that: the upper surface of the device bottom plate (1) is provided with a support frame (2), a cladding cylinder device (3) and a drying device (4), one side of the device bottom plate (1) is provided with a lifting cylinder (11), the output end of the lifting cylinder (11) is fixedly connected with a pushing rack (12), the support frame (2) comprises a front support plate (21) and a rear support plate (22), the lower ends of the front support plate (21) and the rear support plate (22) are symmetrically provided with support rods (211), the front support plate (21) and the rear support plate (22) are provided with fixing holes (212), the cladding cylinder device (3) comprises a cladding cylinder body (31), a first cladding cylinder support (32), a second cladding cylinder support (33), a cladding slurry groove (34) and a spraying pipe (35), the two ends of the cladding cylinder body (31) are respectively provided with a first cladding cylinder support (32) and a second cladding cylinder support (33), the lower ends of the first coating cylinder support (32) and the second coating cylinder support (33) are connected with a coating slurry groove (34) together, the spray pipe (35) is arranged in the coating cylinder body (31), the two ends of the spray pipe (35) are respectively provided with the first coating cylinder support (32) and the second coating cylinder support (33), one side of the first coating cylinder support (32) adjacent to the second coating cylinder support (33) is provided with an arc-shaped chute (321), the arc-shaped chute (321) is movably connected with the coating cylinder body (31), one end of the first coating cylinder support (32) is connected with a transmission device (322) in a penetrating way, the transmission device (322) comprises a transmission gear (3221) and a first transmission wheel (3222), the transmission gear (3221) is fixedly connected with the first transmission wheel (3222) through a connection rod, the connection rod penetrates through the first coating cylinder support (32), and the transmission gear (3221) is meshed with the pushing rack (12), one end of the spraying pipe (35) connected with the first coating barrel support (32) is provided with a second driving wheel (351), the second driving wheel (351) is connected with a first driving wheel (3222) through a belt, a first spray head (352) is arranged on the side wall of the spraying pipe (35) in a staggered mode, one end of the coating barrel body (31) is provided with outer ring insections (311), the outer ring insections (311) are meshed with the driving wheel (3221), the side wall of the outer ring insections (311) is provided with a sliding ring (312), the sliding ring (312) is movably connected with an arc-shaped sliding chute (321), the inner wall of the coating barrel body (31) is provided with a second spray head (313), two sides of the second spray head (313) below the coating barrel body (31) are respectively provided with a slurry collecting hole (314), a slurry inlet groove (315) is arranged inside the coating barrel body (31), and the slurry inlet groove (315) is connected with the second spray head (313).
2. The electromagnetic wire core covering device for producing a lead wire as set forth in claim 1, wherein: the positions of the fixing holes (212) and the first cladding cylinder bracket (32) and the second cladding cylinder bracket (33) are staggered, and the aperture of the fixing hole (212) on the front supporting plate (21) is smaller than that of the fixing hole (212) on the rear supporting plate (22).
3. The electromagnetic wire core covering device for producing a lead wire as set forth in claim 2, wherein: the lower extreme of cladding thick liquid groove (34) is provided with bottom sprag seat (341), and the both ends of bottom sprag seat (341) are connected with bracing piece (211) respectively, and the lower extreme of first cladding section of thick bamboo support (32) and second cladding section of thick bamboo support (33) is connected with bottom sprag seat (341) respectively, and the one end of cladding thick liquid groove (34) is provided with leaks thick liquid hole (342), leaks thick liquid hole (342) and has liquid pump (343) through the pipe connection, and liquid pump (343) are connected with cladding section of thick bamboo body (31) and spray pipe (35) through the pipeline.
4. A wire producing electromagnetic wire core covering device as defined in claim 3, wherein: drying device (4) include base (41), drying cylinder (42), heating box (43) and heat dissipation case (44), the upper end and the drying cylinder (42) fixed connection of base (41), heat dissipation case (44) are connected with drying cylinder (42) through heating box (43), be provided with radiator fan (441) in heat dissipation case (44), heating box (43) inside is provided with heating plate (431), exhaust vent (432) have been seted up on the lateral wall of heating box (43), the shape and the position of heating box (43) are corresponding with first cladding section of thick bamboo support (32).
5. The core cladding apparatus for a magnetic wire for producing a lead wire according to claim 4, wherein: the heating sheet (431) is provided with an air filling hole (4311).
6. The method for covering an electromagnetic wire core covering device for producing a conductive wire according to claim 5, comprising the steps of:
s1: the electromagnetic wire core after wire drawing sequentially passes through the front supporting plate (21), the coating cylinder body (31), the rear supporting plate (22) and the drying cylinder (42), and then one end of the electromagnetic wire core is connected with the wire take-up device;
s2: the winding device winds the electromagnetic wire cores, the positions of the electromagnetic wire cores are pulled to move from the front supporting plate (21) to the rear supporting plate (22), and fixing holes (212) in the front supporting plate (21) and the rear supporting plate (22) support the positions of the electromagnetic wire cores, so that the distance between the electromagnetic wire cores is guaranteed to be unchanged;
s3: slurry for coating the electromagnetic wire core is poured into the coating slurry groove (34), a liquid pump (343) pours the slurry into the coating cylinder body (31) and the spraying pipe (35) through a pipeline, and a second spray head (313) in the coating cylinder body (31) and a first spray head (352) in the spraying pipe (35) spray the slurry at the same time;
s4: the lifting cylinder (11) works to drive the pushing rack (12) to move up and down, the pushing rack (12) drives the transmission gear (3221) to rotate, the transmission gear (3221) drives the first transmission wheel (3222) to rotate through the connecting rod, the first transmission wheel (3222) drives the second transmission wheel (351) to rotate through the belt, the spraying pipe (35) rotates, meanwhile, the transmission gear (3221) drives the outer ring insection (311) to rotate, the coating cylinder body (31) rotates integrally, the second spray head (313) and the first spray head (352) rotate to move positions, and spraying coating is conducted on electromagnetic wire cores in the coating cylinder body (31);
s5: the slurry sprayed onto the inner wall of the coating cylinder body (31) is collected into the coating slurry groove (34) through the slurry collecting hole (314) and reused, the coated electromagnetic wire core is pulled into the drying cylinder (42), and the heat generated after the heating sheet (431) is heated by the cooling fan (441) is emitted through the air outlet hole (432) to dry the coated electromagnetic wire core.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210044643.0A CN114050002B (en) | 2022-01-14 | 2022-01-14 | Electromagnetic wire core coating device for wire production and coating method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210044643.0A CN114050002B (en) | 2022-01-14 | 2022-01-14 | Electromagnetic wire core coating device for wire production and coating method thereof |
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| CN114050002A CN114050002A (en) | 2022-02-15 |
| CN114050002B true CN114050002B (en) | 2022-04-01 |
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| CN116487123B (en) * | 2023-05-18 | 2023-12-05 | 湖南盛世电线电缆有限公司 | Higher cladding device of stability for cable manufacture |
| CN117854849B (en) * | 2024-03-07 | 2024-05-17 | 沈阳宏远电磁线股份有限公司 | Painting mold and painting method |
Citations (4)
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|---|---|---|---|---|
| CN108538514A (en) * | 2018-04-08 | 2018-09-14 | 林春芳 | A kind of enameled wire wire rod automatic painting method |
| CN112133499A (en) * | 2020-09-22 | 2020-12-25 | 仪军电线电缆(惠州)有限公司 | Enamelling machine for cable production |
| CN112151223A (en) * | 2020-10-12 | 2020-12-29 | 湖南新耒传导材料科技有限公司 | Insulating layer cladding device is used in wire and cable production and processing |
| CN214320672U (en) * | 2020-09-12 | 2021-10-01 | 江苏金湖金兴线缆有限公司 | Spraying device is used in power control cable processing |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108538514A (en) * | 2018-04-08 | 2018-09-14 | 林春芳 | A kind of enameled wire wire rod automatic painting method |
| CN214320672U (en) * | 2020-09-12 | 2021-10-01 | 江苏金湖金兴线缆有限公司 | Spraying device is used in power control cable processing |
| CN112133499A (en) * | 2020-09-22 | 2020-12-25 | 仪军电线电缆(惠州)有限公司 | Enamelling machine for cable production |
| CN112151223A (en) * | 2020-10-12 | 2020-12-29 | 湖南新耒传导材料科技有限公司 | Insulating layer cladding device is used in wire and cable production and processing |
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| CN114050002A (en) | 2022-02-15 |
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