CN108538514A - A kind of enameled wire wire rod automatic painting method - Google Patents
A kind of enameled wire wire rod automatic painting method Download PDFInfo
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- CN108538514A CN108538514A CN201810306735.5A CN201810306735A CN108538514A CN 108538514 A CN108538514 A CN 108538514A CN 201810306735 A CN201810306735 A CN 201810306735A CN 108538514 A CN108538514 A CN 108538514A
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- japanning
- ring
- wire rod
- module
- wire
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire wire rod automatic painting method, by step 1 to wire rod quality inspection, without break, collide with, the mass defects such as cut；Tighten quality control the influence for reducing other factors to japanning quality；By step 2, wire rod sequentially passes through ash disposal module, japanning module, equal layer module and drying unit；By step 3, ash disposal module rotary speed is 50 100 revs/min, and cleaning is bright and clean ashless and be advisable without oil mark with wire surface；Japanning module parameter is set, and Auto-matching gauge or diameter of wire makes the number of turns that japanning ring curls up wire rod japanning enclose/be divided into preferably for 60 80；Adjust equal layer module so that overlay film thickness error meets the requirements of the customers；It examines qualified by step 4 and produces in batches；A kind of enameled wire wire rod automatic painting method proposed by the present invention, this method uses painting equipment, further uniform to wire surface film, improves and applies film uniformity, improves wire insulation quality.
Description
Technical field
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire wire rod automatic painting method.
Background technology
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow
Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires
It is different, but all have mechanical performance, chemical property, electrical property, four big performance of hot property.
Japanning is that wire enamel coating is formed with to the process of certain thickness uniform enamelled coating on metallic conductor.It is existing
Lackering method, film thickness are not easy to reach consistent, be easy to cause paint film bias；The uniformity of the thickness of paint film, directly restricts
The insulation performance of wire rod；Simultaneously for the wire rod of different line footpath sizes, using the die method for replacing different size, production effect
Rate is relatively low.
Invention content
In order to make up for the deficiencies of the prior art, a kind of enameled wire wire rod automatic painting method proposed by the present invention, by setting
Japanning module is set, rotary roll japanning is carried out to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, to wire rod
Surface coating is further uniform, improves and applies film uniformity, improves wire insulation quality.
The technical solution adopted by the present invention to solve the technical problems is：A kind of enameled wire wire rod of the present invention is automatic
Lackering method, it is characterised in that：The automatic painting method uses painting equipment, which includes shell, ash disposal module, line
Material, japanning module, equal layer module and drive module；Described enclosure interior one end is equipped with ash disposal module, and ash disposal module is for removing
Wire surface is dirty；Japanning module is equipped in the middle part of the enclosure interior, japanning module covers insulation paint film for wire surface；It is described
The other end, the equal layer module are used for uniform thickness of paint layer inside housings for equal layer module installation；The drive module is mounted on
Housing bottom surface；The drive module is for driving equal layer module to rotate；The wire rod passes through ash disposal module, japanning module and equal layer
Module completes japanning.The drive module includes worm screw, holder and linkage gear；The coupled wheel shaft is equipped with worm gear；It is described
Worm screw is connected on worm gear, and the holder installation is inside housings on bottom plate；The worm screw end is equipped with linkage gear；Institute
Linkage gear is stated for the equal layer module that be connected, linkage gear drives equal layer module rotation, and wire surface insulated paint is smeared
Uniformly, wire insulation performance is improved.The equal layer module includes fixed ring, rotating ring and tensioning piece；The fixed ring fixes peace
In inner walls；The fixed ring is set as taper；The fixed ring side covers then rotating ring, rotating ring and fixed ring
It is connected by plane bearing；The rotating ring and linkage gear are meshed；The other side that the rotating ring corresponds to fixed ring is equipped with
Camber is arranged in one group of tensioning piece, the tensioning piece；The rotating ring cooperation tensioning piece rotation is used for uniform wire rod outer ring enamelled coating
Wire rod is clamped in centre, and the rotation by being tensioned piece, strikes off the extra paint of wire rod so that wire rod by thickness, multiple tensioning pieces
Outer layer forms uniform thickness, improves wire insulation performance, avoids quality accident caused by local coating deficiency.
The automatic painting method includes the following steps：
Step 1：Preparation, wire rod quality inspection, without break, collide with, the mass defects such as cut；Tighten quality control reduction
Influence of the other factors to japanning quality；
Step 2：Threading, ash disposal module, japanning module, equal layer module and drying are sequentially passed through by the wire rod in step 1
Device, and around being connected on traction electric machine；It draws single engine wire rod and passes through the painting equipment, the abnormal conditions such as no broken string, winding；
Step 3：The deashing pipe rotary speed of debugging, the ash disposal module in rate-determining steps two is 50-100 revs/min, cleaning with
Wire surface is bright and clean ashless and is advisable without oil mark；Japanning module parameter is set, adjusts unit and passes through spiral under controller action
Disc spins make corresponding sponge block spacing increase or reduce, and with Auto-matching gauge or diameter of wire, japanning ring are made to curl up wire rod japanning
The number of turns be 60-80 enclose/be divided into preferably；Equal layer module is adjusted, the circumferential side movement of tightening is controlled by sliding block, tightens rotating ring one
Side ports so that overlay film thickness error meets the requirements of the customers；
Step 4：It examines and produces, the wire rod of japanning in checking procedure three, wire rod overlay film thickness and overlay film uniformity are equal
It meets the requirements of the customers；After the assay was approved, wire rod is detached from traction electric machine and enters winding former block, realizes mass production.
Preferably, described rotating ring one end outer ring is closed, and the rotating ring other end is equipped with notch, and is set as equipped with notch one end
The conical surface；Tightening ring is socketed in rotating ring outer ring, the cooperation rotation annular conical surface setting of tightening ring inner ring；The tightening ring is slided by sliding block
Dynamic to be mounted in inner walls, the tightening ring is for shrinking rotating ring side bore；, rotating ring is by folding plastics or Elastic Steel
Material is made, and controls the circumferential side movement of tightening by sliding block, tightens one side ports of rotating ring, corresponding so that one group of compression piece
The circle diameter of composition changes so that the invention is suitable for the wire rod of different-diameter size, improves the applicability of device.
Preferably, it is equipped with spiral convex block on the inside of the tensioning piece；The spiral convex block fitting fixed ring setting；The spiral
Convex block is used to be tensioned the insulated paint discharge that piece strikes off；Rotating ring rotation is when scraping paint, by extra paint by spiral convex block to one
Side excludes, and avoids paint vehicle accumulation from strutting tensioning piece, causes the unevenness of thickness of paint layer, improves wire rod coating quality.
Preferably, the japanning module includes No.1 control-rod, No. two control-rods, No. three control-rods, japanning ring, adjusts list
Member and controller；The No.1 control-rod, No. two control-rods and the setting triangular in shape of No. three control-rods are on the outside of japanning ring；It is described
No.1 control-rod, No. two control-rods and No. three control-rod one end respectively with japanning is global connects, and the other end is cut with scissors with inner walls
It connects；The controller installation is inside housings；The controller passes through No.1 control-rod, No. two control-rods, No. three control-rod controls
Japanning ring processed is curled up in wire rod periphery；The japanning ring is internally provided with adjusting unit；The adjusting unit is for adjusting japanning hole
Diameter realizes multifreedom controlling by multi-parallel control-rod, can realize that japanning ring curls up wire rod outer ring japanning, avoid sponge block
Japanning caused by paint amount is unevenly distributed is uneven, improves japanning quality.
Preferably, the adjusting unit includes sliding bar, sponge block, helicla flute, helical disk and mounting ring；The sliding bar
Quantity is arranged four；The sliding bar is slidably mounted on inside japanning ring, and is arranged along japanning ring directions of rays；The sliding bar
Nearly japanning ring center side is equipped with arc sponge block；One group of sponge block constitutes annular shape, and sponge block is used for wire rod japanning；The sliding
Bar connects sponge block one end and is equipped with helicla flute；The helicla flute inward turning then helical disk；The helical disk is fixedly mounted on installation
Ring side；The mounting ring is rotatably installed in one heart in japanning ring；The helical disk rotation is for adjusting sponge block spacing；Production
In the process, it generally requires to carry out japanning to the wire rod of different line footpaths, the disunity of japanning mold makes, needs to be replaced frequently mould
Tool, makes corresponding sponge block spacing increase or reduce, realizes the japanning operation of the wire rod of different line footpaths by spiral disc spins,
Improve the applicability of device.
Preferably, the ash disposal module includes deashing pipe, brushes wheel, tensioning wheel, coupled wheel；The deashing pipe rotation socket
On wire rod, and it is rotatably installed in shell one end；Described to brush wheel mounted on wire rod side, it is online that the tensioning wheel corresponds to installation
The material other side；The coupled wheel contact, which is ined succession, brushes wheel；Coupled wheel is for coordinating drive module to control equal layer module；The deashing
Pipe inner tube is set as taper, and deashing pipe interior tapered face is equipped with spiral bristle, by controlling the rotation of deashing pipe, internal spiral brush sifter
The dust of wire surface is concentrated to side and is discharged by hair, tapered by being arranged, and ash discharge is avoided to generate blocking, improves dust cleaning
Effect.
Preferably, one group of No. two sheet rubber is equipped in the coupled wheel groove；No. two sheet rubber sides are equipped with arc groove；
The arc-shaped groove bottom is equipped with conical through-hole, and it is major diameter that conical through-hole, which is connected to arc groove bottom end, coupled wheel and brushes wheel and connects
When touching, No. two sheet rubbers are pressed in and brush in race, and conical through-hole helps that air in groove is discharged in time so that No. two rubbers
Film, which fits closely, brushes wheel, and when No. two sheet rubbers, which leave, brushes wheel, No. two sheet rubbers are detached from from wheel surface is brushed so that recessed
Slot surrounding air generates vibration, for removing the dust brushed on wheel, avoids brushing that take turns dust cumulative.
Preferably, deashing pipe one end, which is equipped with, takes out dirt pipe；The deashing pipe other end is equipped with one group of air inducing hole；It is described to draw
Air holes is arranged to screw type, and setting screw type air inducing hole takes out dirt pipe and is evacuated and deashing pipe is coordinated to rotate, inside deashing pipe
Air-flow generates spiral, is conducive to remove internal dust, improves cleaning efficiency.
Beneficial effects of the present invention are as follows：
1. the automatic painting method of the present invention completes the Auto-matching of wire rod, automatic painting, automatic scraping by four steps
It is even, it improves and applies film uniformity, improve wire rod film quality.
2. the automatic painting method of the present invention, by the way that japanning module is arranged, Parallel Control bar realizes multifreedom controlling, energy
Enough realize that japanning ring curls up wire rod outer ring and carries out japanning, japanning caused by avoiding sponge block paint amount from being unevenly distributed is uneven, matches simultaneously
It closes and equal layer module is set, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality, improve
Japanning quality.
3. the automatic painting method of the present invention, by the way that tightening ring, the circumferential side movement of sliding block control tightening, tightening rotation is arranged
One side ports of change, it is corresponding so that the circle diameter of one group of compression piece composition changes so that the invention is suitable for different straight
The wire rod of diameter size improves the applicability of device.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is the work flow diagram of the present invention；
Fig. 2 is painting equipment front view of the present invention
Fig. 3 is A-A sectional views in Fig. 2；
Fig. 4 is rotating ring and tightening ring connection figure in painting equipment of the present invention；
Fig. 5 is B-B sectional views in Fig. 2；
Fig. 6 is the coupled wheel structure chart of painting equipment of the present invention；
In figure：Shell 1, ash disposal module 2, deashing pipe 21, brush wheel 22, spiral bristle 221, tensioning wheel 23, coupled wheel 24,
No. two sheet rubbers 242, conical through-hole 244, take out dirt pipe 25, air inducing hole 26, wire rod 3, japanning module 4, No.1 at arc groove 243
The control-rod 42, three of control-rod 41, two control-rod 43, adjusts unit 45, sliding bar 451, sponge block 452, spiral shell at japanning ring 44
Capstan 454, mounting ring 455, equal layer module 5, fixed ring 51, rotating ring 52, tensioning piece 53, spiral convex block 531, tightening ring 54,
Sliding block 55, drive module 6, worm screw 61, holder 62, linkage gear 63.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Specific implementation mode is closed, the present invention is further explained.
As shown in Figures 1 to 6, a kind of enameled wire wire rod automatic painting method of the present invention, it is characterised in that：It should be certainly
Dynamic lackering method uses painting equipment, which includes shell 1, ash disposal module 2, wire rod 3, japanning module 4, equal layer module
5 and drive module 6；1 inside one end of the shell is equipped with ash disposal module 2, and ash disposal module 2 is dirty for removing 3 surface of wire rod；Institute
It states 1 inside middle part of shell and is equipped with japanning module 4, japanning module 4 covers insulation paint film for 3 surface of wire rod；The equal layer module 5 is pacified
Mounted in the 1 inside other end of shell, the equal layer module 5 is used for uniform thickness of paint layer；The drive module 6 is mounted on 1 bottom of shell
Face；The drive module 6 is for driving equal layer module 5 to rotate；The wire rod 3 passes through ash disposal module 2, japanning module 4 and equal layer
Module 5 completes japanning.The drive module 6 includes worm screw 61, holder 62 and linkage gear 63；24 shaft of the coupled wheel is equipped with
Worm gear；The worm screw 61 is connected on worm gear, and the holder 62 is mounted in 1 internal backplane of shell；61 end of the worm screw
Head is equipped with linkage gear 63；The linkage gear 63 drives equal layer module 5 for the equal layer module 5 that be connected, linkage gear 63
3 surface insulation paint of wire rod is smeared uniform, raising wire insulation performance by rotation.The equal layer module 5 includes fixed ring 51, rotation
Change 52 and tensioning piece 53；The fixed ring 51 is fixedly mounted on 1 inner wall of shell；The fixed ring 51 is set as taper；Institute
Stating 51 side of fixed ring set, then rotating ring 52, rotating ring 52 are connected with fixed ring 51 by plane bearing；The rotating ring 52
It is meshed with linkage gear 63；The other side that the rotating ring 52 corresponds to fixed ring 51 is equipped with one group of tensioning piece 53, the tensioning
Camber is arranged in piece 53；The cooperation tensioning rotation of piece 53 of the rotating ring 52 is used for 3 outer ring thickness of paint layer of uniform wire rod, multiple tensionings
Wire rod 3 is clamped in centre, and the rotation by being tensioned piece 53 by piece 53, strikes off the extra paint of wire rod 3 so that 3 outer layer shape of wire rod
At uniform thickness, wire insulation performance is improved, quality accident caused by local coating deficiency is avoided.
The automatic painting method includes the following steps：
Step 1：Preparation, 3 quality inspection of wire rod, without break, collide with, the quality such as cut are fallen into；Tightening quality control reduces it
His influence of the factor to japanning quality；
Step 2：Threading, ash disposal module 2, japanning module 4, equal 5 and of layer module are sequentially passed through by the wire rod 3 in step 1
Drying unit, and around being connected on traction electric machine；Single engine wire rod 3 is drawn by the painting equipment, no broken string, winding etc. are abnormal
Situation；
Step 3：It debugs, 21 rotary speed of deashing pipe of the ash disposal module 2 in rate-determining steps two is 50-100 revs/min, cleaning
It is bright and clean ashless and be advisable without oil mark with wire surface；4 parameter of japanning module is set, adjusts unit 45 and passes through under controller action
Helical disk 454, which rotates, makes 452 spacing of corresponding sponge block increase or reduce, and with 3 diameter of Auto-matching wire rod, japanning ring is made to revolve
The number of turns painted around wire rod 3 is that 60-80 is enclosed/is divided into preferably；Equal layer module 5 is adjusted, tightening ring 54 is controlled to side by sliding block 55
It is mobile, tighten 52 1 side ports of rotating ring so that overlay film thickness error meets the requirements of the customers；
Step 4：It examines and produces, the wire rod 3 of japanning, 3 overlay film thickness of wire rod and overlay film uniformity in checking procedure three
Meet the requirements of the customers；After the assay was approved, wire rod 3 is detached from traction electric machine and enters winding former block, realizes mass production.
As one embodiment of the present invention, 52 one end outer ring of rotating ring closing, 52 other end of rotating ring is equipped with
Notch, and it is set as the conical surface equipped with notch one end；Tightening ring 54 is socketed in 52 outer ring of rotating ring, and 54 inner ring of tightening ring coordinates rotating ring
52 conical surfaces are arranged；The tightening ring 54 is slidably mounted on by sliding block 55 on 1 inner wall of shell, and the tightening ring 54 is revolved for shrinking
54 side bore of change；, rotating ring 52 is made of folding plastics or elastic steel, and tightening ring 54 is controlled to side by sliding block 55
It is mobile, 52 1 side ports of rotating ring are tightened, it is corresponding so that the circle diameter that one group of compression piece 53 forms changes so that the hair
The bright wire rod 3 suitable for different-diameter size improves the applicability of device.
As one embodiment of the present invention, 53 inside of the tensioning piece is equipped with spiral convex block 531；The spiral convex block
531 fitting fixed rings 51 are arranged；The spiral convex block 531 is used to be tensioned the insulated paint discharge that piece 53 strikes off；Rotating ring 52 revolves
When turning to scrape paint, extra paint is excluded by spiral convex block 531 to side, avoids paint vehicle accumulation from strutting tensioning piece 53, causes
The unevenness of thickness of paint layer improves 3 coating quality of wire rod.
As one embodiment of the present invention, the japanning module 4 include 41, No. two control-rods 42 of No.1 control-rod,
No. three control-rods 43, adjust unit 45 and controller at japanning ring 44；41, No. two control-rods 42 of the No.1 control-rod and No. three
The setting triangular in shape of control-rod 43 is in 44 outside of japanning ring；41, No. two control-rods 42 of the No.1 control-rod and No. three control-rods
43 one end respectively connect with 44 ball of japanning ring, and the other end and 1 inner wall of shell are hinged；The controller is mounted on inside shell 1；
The controller controls japanning ring by the control-rod 43 of control-rod 42, three of No.1 control-rod 41, two and socializes outside wire rod 3
Around；The japanning ring 44, which is internally provided with, adjusts unit 45；The adjusting unit 45 passes through multi-parallel control for adjusting japanning aperture
Bar processed realizes multifreedom controlling, can realize that japanning ring 44 curls up 3 outer ring japanning of wire rod, and 452 paint amount of sponge block is avoided to be distributed
Japanning caused by unevenness is uneven, improves japanning quality.
As one embodiment of the present invention, the adjusting unit 45 includes sliding bar 451, sponge block 452, spiral
Slot, helical disk 454 and mounting ring 455；451 quantity of the sliding bar is arranged four；The sliding bar 451 is slidably mounted on japanning
Inside ring 44, and arranged along 44 directions of rays of japanning ring；451 nearly japanning ring of the sliding bar, 44 center of circle side is equipped with arc sponge block
452；One group of sponge block 452 constitutes annular shape, and sponge block 452 is used for 3 japanning of wire rod；The sliding bar 451 connects sponge block 452
One end is equipped with helicla flute；The helicla flute inward turning then helical disk 454；The helical disk 454 is fixedly mounted on mounting ring 455 1
Side；The mounting ring 455 is rotatably installed in one heart in japanning ring 44；The rotation of the helical disk 454 is for adjusting between sponge block 452
Away from；In production process, generally require to carry out japanning to the wire rod 3 of different line footpaths, the disunity of japanning mold makes, needs often
More mold exchange is rotated by helical disk 454 and 452 spacing of corresponding sponge block is increased or reduced, realizes the line of different line footpaths
The japanning operation of material 3, improves the applicability of device.
As one embodiment of the present invention, the ash disposal module 2 include deashing pipe 21, brush wheel 22, tensioning wheel 23,
Coupled wheel 24；The rotation of deashing pipe 21 is socketed on wire rod 3, and is rotatably installed in 1 one end of shell；It is described to brush 22 installation of wheel
In 3 side of wire rod, the tensioning wheel 23, which corresponds to, is mounted on 3 other side of wire rod；The contact of the coupled wheel 24, which is ined succession, brushes wheel 22；Connection
Driving wheel 24 is for coordinating drive module 6 to control equal layer module 5；21 inner tube of deashing pipe is set as taper, 21 inner cone of deashing pipe
Shape face is equipped with spiral bristle 221, is rotated by controlling deashing pipe 21, and internal spiral bristle 221 is by the dust on 3 surface of wire rod
It concentrates and is discharged to side, it is tapered by being arranged, it avoids ash discharge from generating blocking, improves dust cleaning effect.
As one embodiment of the present invention, one group of No. two sheet rubber 242 is equipped in 24 groove of the coupled wheel；No. two
242 side of sheet rubber is equipped with arc groove 243；243 bottom of the arc groove is equipped with conical through-hole 244, and conical through-hole 244 connects
Logical arc groove bottom end is major diameter, and when coupled wheel 24 is with 22 contact of wheel is brushed, No. two sheet rubbers 242, which are pressed in, brushes 22 slots of wheel
Interior, conical through-hole 244 helps that air in groove 243 is discharged in time so that and No. two sheet rubbers 242, which fit closely, brushes wheel 22,
When No. two sheet rubbers 242, which leave, brushes wheel 22, No. two sheet rubbers 242 are detached from from 22 surfaces of wheel are brushed so that around groove 243
Air generates vibration, for removing the dust brushed on wheel 22, avoids brushing that take turns 22 dusts cumulative.
As one embodiment of the present invention, described 21 one end of deashing pipe, which is equipped with, takes out dirt pipe 25；The deashing pipe 21 is another
One end is equipped with one group of air inducing hole 26；The air inducing hole 26 is arranged to screw type, and setting screw type air inducing hole 26 is taken out dirt pipe 25 and is evacuated
And deashing pipe 21 is coordinated to rotate, spiral is generated by the air-flow inside deashing pipe 21, is conducive to remove internal dust, improves cleaning
Efficiency.
When work, wire rod 3 passes through deashing pipe 21, under the action of 21 internal helicoid bristle 221 of deashing pipe, wire rod 3 first
The dust on surface is moved to side, and is discharged by taking out dirt pipe 25；Wire rod 3 enters japanning module 4, japanning after deashing pipe 21
Module 4 realizes multifreedom controlling by multi-parallel control-rod, can realize that japanning ring 44 curls up 3 outer ring japanning of wire rod, online
3 surface of material coats one layer of uniform insulated paint；Wire rod 3 enters equal layer module 5, the rotation of equal layer module 5 after japanning module 4
The cooperation tensioning rotation of piece 53 of ring 52 is used for 3 outer ring thickness of paint layer of uniform wire rod, and wire rod 3 is clamped in centre by multiple tensioning pieces 53,
And the rotation by being tensioned piece 53, strike off the extra paint of wire rod 3 so that 3 outer layer of wire rod forms uniform thickness, and it is exhausted to improve wire rod
Edge performance avoids quality accident caused by local coating deficiency.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe the originals of the present invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (8)
1. a kind of enameled wire wire rod automatic painting method, it is characterised in that：The automatic painting method uses painting equipment, the japanning
Equipment includes shell (1), ash disposal module (2), wire rod (3), japanning module (4), equal layer module (5) and drive module (6)；It is described
The internal one end of shell (1) is equipped with ash disposal module (2), and ash disposal module (2) is dirty for removing wire rod (3) surface；The shell (1)
Internal middle part is equipped with japanning module (4), and japanning module (4) covers insulation paint film for wire rod (3) surface；The equal layer module (5)
Mounted on the internal other end of shell (1), the equal layer module (5) is used for uniform thickness of paint layer；The drive module (6) is mounted on
Shell (1) bottom surface；The drive module (6) is for driving equal layer module (5) to rotate；The wire rod (3) passes through ash disposal module
(2), japanning module (4) and equal layer module (5) complete japanning；The drive module (6) includes worm screw (61), holder (62) and connection
Moving gear (63)；Coupled wheel (24) shaft is equipped with worm gear；The worm screw (61) is connected on worm gear, the holder
(62) it is mounted in shell (1) internal backplane；Worm screw (61) end is equipped with linkage gear (63)；The linkage gear (63)
For the equal layer module (5) that be connected；The equal layer module (5) includes fixed ring (51), rotating ring (52) and tensioning piece (53)；
The fixed ring (51) is fixedly mounted on shell (1) inner wall；The fixed ring (51) is set as taper；The fixed ring (51)
Then rotating ring (52), rotating ring (52) are connected with fixed ring (51) by plane bearing side set；The rotating ring (52) and
Linkage gear (63) is meshed；The other side of the corresponding fixed ring (51) of the rotating ring (52) is equipped with one group of tensioning piece (53), institute
It states tensioning piece (53) and camber is set；Rotating ring (52) the cooperation tensioning piece (53) rotates paints for uniform wire rod (3) outer ring
Layer thickness；
The automatic painting method includes the following steps：
Step 1：Preparation, wire rod (3) quality inspection, without break, collide with, the mass defects such as cut；
Step 2：Threading, ash disposal module (2), japanning module (4), equal layer module are sequentially passed through by the wire rod (3) in step 1
(5) and drying unit；
Step 3：It debugs, ash disposal module (2) rotary speed in rate-determining steps two is 50-100 revs/min, is cleaned with wire rod (3) table
Face is bright and clean ashless and is advisable without oil mark；Japanning module (4) parameter is set, and Auto-matching wire rod (3) diameter makes japanning ring curl up line
The number of turns of material (3) japanning is that 60-80 is enclosed/is divided into preferably；Adjust equal layer module (5) so that overlay film thickness error meets the requirements of the customers；
Step 4：It examines and produces, the wire rod (3) of japanning, wire rod (3) overlay film thickness and overlay film uniformity in checking procedure three
Meet the requirements of the customers；I.e. executable production.
2. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that：The rotating ring (52)
One end outer ring is closed, and rotating ring (52) other end is equipped with notch, and is set as the conical surface equipped with notch one end；Tightening ring (54) is socketed in
Rotating ring (52) outer ring, tightening ring (54) inner ring coordinate the setting of rotating ring (52) conical surface；The tightening ring (54) passes through sliding block
(55) it is slidably mounted on shell (1) inner wall, the tightening ring (54) is for shrinking rotating ring (54) side bore.
3. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that：The tensioning piece (53)
Inside is equipped with spiral convex block (531)；Spiral convex block (531) the fitting fixed ring (51) is arranged；The spiral convex block (531) is used
It is discharged in the insulated paint that piece (53) strikes off will be tensioned.
4. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that：The japanning module
(4) include No.1 control-rod (41), No. two control-rods (42), No. three control-rods (43), japanning ring (44), adjust unit (45) and
Controller；The No.1 control-rod (41), No. two control-rods (42) and the setting triangular in shape of No. three control-rods (43) are in japanning ring
(44) outside；The No.1 control-rod (41), No. two control-rods (42) and No. three control-rod (43) one end respectively with japanning ring
(44) ball connects, and the other end and shell (1) inner wall are hinged；It is internal that the controller is mounted on shell (1)；The controller passes through
No.1 control-rod (41), No. two control-rods (42), No. three control-rod (43) control japanning rings are curled up in wire rod (3) periphery；It is described
Japanning ring (44), which is internally provided with, adjusts unit (45)；The adjusting unit (45) is for adjusting japanning aperture.
5. a kind of enameled wire wire rod automatic painting method according to claim 4, it is characterised in that：The adjusting unit
(45) include sliding bar (451), sponge block (452), helicla flute, helical disk (454) and mounting ring (455)；The sliding bar
(451) quantity is arranged four；The sliding bar (451) is slidably mounted on japanning ring (44) inside, and along japanning ring (44) ray
Direction is arranged；Nearly japanning ring (44) center of circle side of the sliding bar (451) is equipped with arc sponge block (452)；One group of sponge block (452)
Annular shape is constituted, sponge block (452) is used for wire rod (3) japanning；Sliding bar (451) connection sponge block (452) one end is equipped with
Helicla flute；The helicla flute inward turning then helical disk (454)；The helical disk (454) is fixedly mounted on mounting ring (455) one
Side；The mounting ring (455) is rotatably installed in one heart in japanning ring (44)；Helical disk (454) rotation is for adjusting sponge
Block (452) spacing.
6. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that：The ash disposal module
(2) include deashing pipe (21), brush wheel (22), tensioning wheel (23), coupled wheel (24)；Deashing pipe (21) rotation is socketed in line
On material (3), and it is rotatably installed in shell (1) one end；It is described to brush wheel (22) mounted on wire rod (3) side, the tensioning wheel
(23) corresponding to be mounted on wire rod (3) other side；Coupled wheel (24) contact, which is ined succession, brushes wheel (22)；Coupled wheel (24) is for matching
It closes drive module (6) and controls equal layer module (5)；Deashing pipe (21) inner tube is set as taper, deashing pipe (21) interior tapered face
Equipped with spiral bristle (221).
7. a kind of enameled wire wire rod automatic painting method according to claim 6, it is characterised in that：The coupled wheel (24)
One group of No. two sheet rubber (242) is equipped in groove；No. two sheet rubber (242) sides are equipped with arc groove (243)；The arc is recessed
Slot (243) bottom is equipped with conical through-hole (244), and it is major diameter that conical through-hole (244), which is connected to arc groove (243) bottom end,.
8. a kind of enameled wire wire rod automatic painting method according to claim 6, it is characterised in that：The deashing pipe (21)
One end, which is equipped with, takes out dirt pipe (25)；Deashing pipe (21) other end is equipped with one group of air inducing hole (26)；Air inducing hole (26) setting
At screw type.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306735.5A CN108538514B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire wire rod automatic painting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306735.5A CN108538514B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire wire rod automatic painting method |
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| Publication Number | Publication Date |
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| CN108538514A true CN108538514A (en) | 2018-09-14 |
| CN108538514B CN108538514B (en) | 2019-07-23 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110867289A (en) * | 2019-10-24 | 2020-03-06 | 湖州华上电工科技股份有限公司 | Automatic lacquering method for enameled cable |
| CN112951512A (en) * | 2021-02-02 | 2021-06-11 | 昝白茹 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN114050002A (en) * | 2022-01-14 | 2022-02-15 | 南通明光电线有限公司 | Electromagnetic wire core coating device for wire production and coating method thereof |
| CN114864190A (en) * | 2022-05-13 | 2022-08-05 | 李怡康 | Enameled wire production coating equipment |
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| CN101234373A (en) * | 2008-02-29 | 2008-08-06 | 常州苏云电气有限公司 | Constant tension force enameling machine |
| CN107695246A (en) * | 2017-11-20 | 2018-02-16 | 湖州汇丰电工科技有限公司 | A kind of vertical wire enamelling forming machine |
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2018
- 2018-04-08 CN CN201810306735.5A patent/CN108538514B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101234373A (en) * | 2008-02-29 | 2008-08-06 | 常州苏云电气有限公司 | Constant tension force enameling machine |
| CN107695246A (en) * | 2017-11-20 | 2018-02-16 | 湖州汇丰电工科技有限公司 | A kind of vertical wire enamelling forming machine |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110867289A (en) * | 2019-10-24 | 2020-03-06 | 湖州华上电工科技股份有限公司 | Automatic lacquering method for enameled cable |
| CN110867289B (en) * | 2019-10-24 | 2021-07-13 | 湖州华上电工科技股份有限公司 | Automatic lacquering method for enameled cable |
| CN112951512A (en) * | 2021-02-02 | 2021-06-11 | 昝白茹 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN112951512B (en) * | 2021-02-02 | 2022-06-24 | 湖北首通电磁线科技股份有限公司 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN114050002A (en) * | 2022-01-14 | 2022-02-15 | 南通明光电线有限公司 | Electromagnetic wire core coating device for wire production and coating method thereof |
| CN114050002B (en) * | 2022-01-14 | 2022-04-01 | 南通明光电线有限公司 | Electromagnetic wire core coating device for wire production and coating method thereof |
| CN114864190A (en) * | 2022-05-13 | 2022-08-05 | 李怡康 | Enameled wire production coating equipment |
| CN114864190B (en) * | 2022-05-13 | 2024-03-29 | 江西中易微连新材料科技有限公司 | Enamelled wire production coating equipment |
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| Publication number | Publication date |
|---|---|
| CN108538514B (en) | 2019-07-23 |
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Effective date of registration: 20190611 Address after: 335400 Guixi Economic Development Zone, Yingtan City, Jiangxi Province Applicant after: HONGQI GROUP, JIANGXI COPPER Co.,Ltd. Address before: 510641 South China University of Technology, 381 Tianhe District Road, Guangzhou, Guangdong 381 Applicant before: Lin Chunfang |
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Denomination of invention: An automatic painting method for enameled wire Effective date of registration: 20220616 Granted publication date: 20190723 Pledgee: Guixi Branch of Agricultural Bank of China Ltd. Pledgor: HONGQI GROUP, JIANGXI COPPER Co.,Ltd. Registration number: Y2022980007972 |
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Date of cancellation: 20230625 Granted publication date: 20190723 Pledgee: Guixi Branch of Agricultural Bank of China Ltd. Pledgor: HONGQI GROUP, JIANGXI COPPER Co.,Ltd. Registration number: Y2022980007972 |