CN108538514B - A kind of enameled wire wire rod automatic painting method - Google Patents
A kind of enameled wire wire rod automatic painting method Download PDFInfo
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- CN108538514B CN108538514B CN201810306735.5A CN201810306735A CN108538514B CN 108538514 B CN108538514 B CN 108538514B CN 201810306735 A CN201810306735 A CN 201810306735A CN 108538514 B CN108538514 B CN 108538514B
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- japanning
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
- H01B13/165—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying by spraying
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- Manufacturing & Machinery (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire wire rod automatic painting method, by step 1 to wire rod quality inspection, without break, collide with, the mass defects such as scratch；Tighten quality control the influence for reducing other factors to japanning quality；By step 2, wire rod sequentially passes through ash disposal module, japanning module, equal layer module and drying unit；By step 3, ash disposal module rotary speed is 50-100 revs/min, cleans bright and clean ashless with wire surface and is advisable without oil mark；Japanning module parameter, Auto-matching gauge or diameter of wire are set, and the circle number 60-80 for making japanning ring curl up wire rod japanning is enclosed/is divided into preferably；Equal layer module is adjusted, so that overlay film thickness error meets the requirements of the customers；It examines qualified by step 4 and produces in batches；A kind of enameled wire wire rod automatic painting method proposed by the present invention, this method uses painting equipment, further uniform to wire surface film, improves and applies film uniformity, improves wire insulation quality.
Description
Technical field
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire wire rod automatic painting method.
Background technique
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow
Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires
It is different, but all have mechanical performance, chemical property, electrical property, the big performance of hot property four.
Japanning is that wire enamel coating is formed with to the process of certain thickness uniform paint layer on metallic conductor.It is existing
Lackering method, film thickness are not easy to reach consistent, be easy to cause paint film eccentric；The uniformity of the thickness of paint film, directly restricts
The insulation performance of wire rod；It is directed to the wire rod of different line footpath sizes simultaneously, using the die method of replacement different size, production effect
Rate is lower.
Summary of the invention
In order to make up for the deficiencies of the prior art, a kind of enameled wire wire rod automatic painting method proposed by the present invention, by setting
Japanning module is set, rotary roll japanning is carried out to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, to wire rod
Surface coating is further uniform, improves and applies film uniformity, improves wire insulation quality.
The technical solution adopted by the present invention to solve the technical problems is: a kind of enameled wire wire rod of the present invention is automatic
Lackering method, it is characterised in that: the automatic painting method uses painting equipment, which includes shell, ash disposal module, line
Material, japanning module, equal layer module and drive module；Described enclosure interior one end is equipped with ash disposal module, and ash disposal module is for removing
Wire surface is dirty；Japanning module is equipped in the middle part of the enclosure interior, japanning module covers insulation paint film for wire surface；It is described
The other end, the equal layer module are used for uniform thickness of paint layer inside housings for equal layer module installation；The drive module is mounted on
Housing bottom surface；The drive module is for driving equal layer module to rotate；The wire rod passes through ash disposal module, japanning module and equal layer
Module completes japanning.The drive module includes worm screw, bracket and linkage gear；The coupled wheel shaft is equipped with worm gear；It is described
Worm screw is cooperatively connected on worm gear, and the bracket installation is inside housings on bottom plate；The worm screw end is equipped with linkage gear；Institute
Linkage gear is stated for the equal layer module that be cooperatively connected, linkage gear drives equal layer module rotation, and wire surface insulated paint is smeared
Uniformly, wire insulation performance is improved.The equal layer module includes fixed ring, rotating ring and tensioning piece；The fixed peace of the fixed ring
In inner walls；The fixed ring is set as taper；The fixed ring side covers then rotating ring, rotating ring and fixed ring
It is connected by plane bearing；The rotating ring and linkage gear are meshed；The other side that the rotating ring corresponds to fixed ring is equipped with
Camber is arranged in one group of tensioning piece, the tensioning piece；The rotating ring cooperation tensioning piece rotation is used for uniform wire rod outer ring paint layer
Wire rod is clamped in centre by thickness, multiple tensioning pieces, and by the rotation of tensioning piece, the extra paint of wire rod is struck off, so that wire rod
Outer layer forms uniform thickness, improves wire insulation performance, quality accident caused by avoiding local coating insufficient.
The automatic painting method includes the following steps:
Step 1: preparation, wire rod quality inspection, it is desirable that wire rod is without breaking, collide with, the mass defect of scratch；Reinforce quality
Management reduces influence of the other factors to japanning quality；
Step 2: the wire rod in step 1 is sequentially passed through ash disposal module, japanning module, equal layer module and drying by threading
Device, and solderless wrapped connection is on traction electric machine；It draws single engine wire rod and passes through the painting equipment, the abnormal conditions such as no broken string, winding；
Step 3: debugging, the deashing pipe rotary speed of the ash disposal module in rate-determining steps two are 50-100 revs/min, cleaning with
Wire surface is bright and clean ashless and is standard without oil mark；Japanning module parameter is set, adjusts unit and passes through spiral shell under controller action
Capstan rotates so that corresponding sponge block spacing increases or reduces, and with Auto-matching gauge or diameter of wire, japanning ring is made to curl up wire rod painting
The circle number of paint be 60-80 circle/point；Equal layer module is adjusted, is controlled by sliding block and tightens circumferential side movement, tighten rotating ring side
Port, so that overlay film thickness error meets the requirements of the customers；
Step 4: examining and production, and the wire rod of japanning in checking procedure three, wire rod overlay film thickness and overlay film uniformity are equal
It meets the requirements of the customers；After the assay was approved, wire rod is detached from traction electric machine and enters winding former block, realizes mass production.
Preferably, described rotating ring one end outer ring is closed, and the rotating ring other end is equipped with notch, and is equipped with notch one end and is set as
The conical surface；Tightening ring is socketed in rotating ring outer ring, the cooperation rotation annular conical surface setting of tightening ring inner ring；The tightening ring is sliding by sliding block
In dynamic installation on the inner wall of the housing, the tightening ring is for shrinking rotating ring side bore；, rotating ring is by folding plastics or Elastic Steel
Material is made, and is controlled by sliding block and tightens circumferential side movement, tightens one side ports of rotating ring, corresponding so that one group of compression piece
The circle diameter of composition changes, so that the invention is suitable for the wire rod of different-diameter size, improves the applicability of device.
Preferably, spiral convex block is equipped on the inside of the tensioning piece；The spiral convex block fitting fixed ring setting；The spiral
The insulated paint that convex block is used to strike off tensioning piece is discharged；When paint is scraped in rotating ring rotation, extra paint is passed through into spiral convex block to one
Side excludes, and avoids paint vehicle accumulation from strutting tensioning piece, causes the unevenness of thickness of paint layer, improves wire rod coating quality.
Preferably, the japanning module includes No.1 control-rod, No. two control-rods, No. three control-rods, japanning ring, adjusts list
Member and controller；The No.1 control-rod, No. two control-rods and No. three control-rods are arranged on the outside of japanning ring, and No.1 controls
Bar, No. two control-rods and No. three control-rods are uniformly distributed on the outside of japanning ring, No.1 control-rod, No. two control-rods and No. three controls
Bar one end with japanning is global connects, and the other end and inner walls are hinged；The controller installation is inside housings；The control
Device controls japanning ring by No.1 control-rod, No. two control-rods, No. three control-rods and curls up in wire rod periphery；Inside the japanning ring
Equipped with adjusting unit；The adjusting unit realizes multifreedom controlling, energy for adjusting japanning aperture, by multi-parallel control-rod
Enough realize that japanning ring curls up wire rod outer ring japanning, japanning caused by avoiding sponge block paint amount from being unevenly distributed is uneven, improves japanning matter
Amount.
Preferably, the adjusting unit includes sliding bar, sponge block, helicla flute, helical disk and mounting ring；The sliding bar
Quantity is arranged four；The sliding bar is slidably mounted on inside japanning ring, and is arranged along japanning ring directions of rays；The sliding bar
Nearly japanning ring center side is equipped with arc sponge block；One group of sponge block constitutes annular shape, and sponge block is used for wire rod japanning；The sliding
Bar connects sponge block one end and is equipped with helicla flute；The helicla flute inward turning then helical disk；The helical disk is fixedly mounted on installation
Ring side；The mounting ring is rotatably installed in one heart in japanning ring；The helical disk rotation is for adjusting sponge block spacing；Production
In the process, it generally requires to carry out japanning to the wire rod of different line footpaths, the disunity of japanning mold makes, and needs to be replaced frequently mould
Tool, increases or reduces corresponding sponge block spacing by spiral disc spins, realizes the japanning operation of the wire rod of different line footpaths,
Improve the applicability of device.
Preferably, the ash disposal module includes deashing pipe, brushes wheel, tensioning wheel, coupled wheel；The deashing pipe rotation socket
On wire rod, and it is rotatably installed in shell one end；Described to brush wheel and be mounted on wire rod side, the corresponding installation of the tensioning wheel is online
The material other side；The coupled wheel contact connectio brushes wheel；Coupled wheel is for cooperating drive module to control equal layer module；The deashing
Pipe inner tube is set as taper, and deashing pipe interior tapered face is equipped with spiral bristle, passes through control deashing pipe rotation, internal spiral brush sifter
The dust of wire surface is concentrated to side and is discharged by hair, tapered by being arranged, and ash discharge is avoided to generate blocking, improves dust cleaning
Effect.
Preferably, one group of sheet rubber is equipped in the coupled wheel groove；Sheet rubber side is equipped with arc groove；The arc
Bottom portion of groove is equipped with conical through-hole, and it is major diameter that conical through-hole, which is connected to arc groove bottom end, when coupled wheel is with wheel contact is brushed, rubber
Piece, which is pressed in, to be brushed in race, and conical through-hole helps that air in groove is discharged in time, is brushed so that sheet rubber fits closely
Wheel, when sheet rubber, which leaves, brushes wheel, sheet rubber is detached from from wheel surface is brushed, so that groove vicinity air generates vibration, is used for
The dust brushed on wheel is removed, it is cumulative to avoid brushing wheel dust.
Preferably, deashing pipe one end, which is equipped with, takes out dirt pipe；The deashing pipe other end is equipped with one group of air inducing hole；It is described to draw
Air holes is arranged to screw type, and screw type air inducing hole is arranged, and takes out dirt pipe and is evacuated and deashing pipe is cooperated to rotate, inside deashing pipe
Air-flow generates spiral, is conducive to remove internal dust, improves cleaning efficiency.
Beneficial effects of the present invention are as follows:
1. automatic painting method of the invention completes the Auto-matching of wire rod, automatic painting, automatic scraping by four steps
It is even, it improves and applies film uniformity, improve wire rod film quality.
2. automatic painting method of the invention, by the way that japanning module is arranged, Parallel Control bar realizes multifreedom controlling, energy
Enough realize that japanning ring curls up wire rod outer ring and carries out japanning, japanning caused by avoiding sponge block paint amount from being unevenly distributed is uneven, matches simultaneously
It closes and equal layer module is set, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality, improve
Japanning quality.
3. automatic painting method of the invention, by the way that tightening ring is arranged, circumferential side movement, tightening rotation are tightened in sliding block control
One side ports of change, the corresponding circle diameter for making one group of compression piece composition changes, so that the invention is suitable for difference directly
The wire rod of diameter size improves the applicability of device.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is work flow diagram of the invention；
Fig. 2 is painting equipment main view of the present invention
Fig. 3 is A-A cross-sectional view in Fig. 2；
Fig. 4 is rotating ring and tightening ring connection figure in painting equipment of the present invention；
Fig. 5 is B-B cross-sectional view in Fig. 2；
Fig. 6 is the coupled wheel structure chart of painting equipment of the present invention；
In figure: shell 1, ash disposal module 2, deashing pipe 21, brush wheel 22, spiral bristle 221, tensioning wheel 23, coupled wheel 24,
Sheet rubber 242, conical through-hole 244, takes out dirt pipe 25, air inducing hole 26, wire rod 3, japanning module 4, No.1 control at arc groove 243
The control-rod 42, three of bar 41, two control-rod 43, adjusts unit 45, sliding bar 451, sponge block 452, helical disk at japanning ring 44
454, mounting ring 455, equal layer module 5, fixed ring 51, rotating ring 52, tensioning piece 53, spiral convex block 531, tightening ring 54, sliding block
55, drive module 6, worm screw 61, bracket 62, linkage gear 63.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 6, a kind of enameled wire wire rod automatic painting method of the present invention, it is characterised in that: should be certainly
Dynamic lackering method uses painting equipment, which includes shell 1, ash disposal module 2, wire rod 3, japanning module 4, equal layer module
5 and drive module 6；Described 1 inside one end of shell is equipped with ash disposal module 2, and ash disposal module 2 is dirty for removing 3 surface of wire rod；Institute
It states 1 inside middle part of shell and is equipped with japanning module 4, japanning module 4 covers insulation paint film for 3 surface of wire rod；The equal layer module 5 is pacified
Mounted in the 1 inside other end of shell, the equal layer module 5 is used for uniform thickness of paint layer；The drive module 6 is mounted on 1 bottom of shell
Face；The drive module 6 is for driving equal layer module 5 to rotate；The wire rod 3 passes through ash disposal module 2, japanning module 4 and equal layer
Module 5 completes japanning.The drive module 6 includes worm screw 61, bracket 62 and linkage gear 63；24 shaft of coupled wheel is equipped with
Worm gear；The worm screw 61 is cooperatively connected on worm gear, and the bracket 62 is mounted in 1 internal backplane of shell；61 end of worm screw
Head is equipped with linkage gear 63；The linkage gear 63 drives equal layer module 5 for the equal layer module 5 that be cooperatively connected, linkage gear 63
3 surface insulation paint of wire rod is smeared uniformly, improves wire insulation performance by rotation.The equal layer module 5 includes fixed ring 51, rotation
Change 52 and tensioning piece 53；The fixed ring 51 is fixedly mounted on 1 inner wall of shell；The fixed ring 51 is set as taper；Institute
Stating 51 side of fixed ring set, then rotating ring 52, rotating ring 52 are connected with fixed ring 51 by plane bearing；The rotating ring 52
It is meshed with linkage gear 63；The other side of the corresponding fixed ring 51 of the rotating ring 52 is equipped with one group of tensioning piece 53, the tensioning
Camber is arranged in piece 53；The rotating ring 52 cooperates the rotation of tensioning piece 53 to be used for uniform 3 outer ring thickness of paint layer of wire rod, multiple tensionings
Wire rod 3 is clamped in centre by piece 53, and passes through the rotation of tensioning piece 53, the extra paint of wire rod 3 is struck off, so that 3 outer layer shape of wire rod
At uniform thickness, wire insulation performance is improved, quality accident caused by avoiding local coating insufficient.
The automatic painting method includes the following steps:
Step 1: preparation, 3 quality inspection of wire rod, it is desirable that wire rod 3 is without breaking, collide with, the mass defect of scratch；Reinforce matter
Buret reason reduces influence of the other factors to japanning quality；
Step 2: the wire rod 3 in step 1 is sequentially passed through ash disposal module 2, japanning module 4, equal 5 and of layer module by threading
Drying unit, and solderless wrapped connection is on traction electric machine；Single engine wire rod 3 is drawn by the painting equipment, no broken string, winding etc. are abnormal
Situation；
Step 3: debugging, and 21 rotary speed of deashing pipe of the ash disposal module 2 in rate-determining steps two is 50-100 revs/min, cleaning
Using 3 any surface finish of wire rod it is ashless and without oil mark as standard；4 parameter of japanning module is set, adjusts unit 45 under controller action
It is rotated by helical disk 454 so that 452 spacing of corresponding sponge block increases or reduces, with 3 diameter of Auto-matching wire rod, makes japanning
Ring curl up wire rod 3 japanning circle number be 60-80 circle/point；Equal layer module 5 is adjusted, tightening ring 54 is controlled to side by sliding block 55
It is mobile, 52 1 side ports of rotating ring are tightened, so that overlay film thickness error meets the requirements of the customers；
Step 4: examining and production, the wire rod 3 of japanning, 3 overlay film thickness of wire rod and overlay film uniformity in checking procedure three
Meet the requirements of the customers；After the assay was approved, wire rod 3 is detached from traction electric machine and enters winding former block, realizes mass production.
As one embodiment of the present invention, 52 one end outer ring of rotating ring closing, 52 other end of rotating ring is equipped with
Notch, and be equipped with notch one end and be set as the conical surface；Tightening ring 54 is socketed in 52 outer ring of rotating ring, and 54 inner ring of tightening ring cooperates rotating ring
The setting of 52 conical surfaces；The tightening ring 54 is slidably mounted on 1 inner wall of shell by sliding block 55, and the tightening ring 54 is for shrinking rotation
52 side bore of change；, rotating ring 52 is made of folding plastics or elastic steel, controls tightening ring 54 to side by sliding block 55
It is mobile, 52 1 side ports of rotating ring are tightened, the corresponding circle diameter that one group of compression piece 53 is formed changes, so that the hair
The bright wire rod 3 suitable for different-diameter size, improves the applicability of device.
As one embodiment of the present invention, spiral convex block 531 is equipped on the inside of the tensioning piece 53；The spiral convex block
531 fitting fixed rings 51 are arranged；The insulated paint that the spiral convex block 531 is used to strike off tensioning piece 53 is discharged；Rotating ring 52 revolves
When turning to scrape paint, extra paint is excluded by spiral convex block 531 to side, avoids paint vehicle accumulation from strutting tensioning piece 53, causes
The unevenness of thickness of paint layer improves 3 coating quality of wire rod.
As one embodiment of the present invention, the japanning module 4 include 41, No. two control-rods 42 of No.1 control-rod,
No. three control-rods 43, adjust unit 45 and controller at japanning ring 44；41, No. two control-rods 42 of the No.1 control-rod and No. three
The setting of control-rod 43 is in 44 outside of japanning ring, and 41, No. two control-rods 42 of No.1 control-rod and No. three control-rods 43 are in japanning ring
44 outsides are uniformly distributed, and 41, No. two control-rods 42 of No.1 control-rod and No. three 43 one end of control-rod connect with 44 ball of japanning ring, and
The other end and 1 inner wall of shell are hinged；The controller is mounted on inside shell 1；The controller passes through No.1 control-rod 41, two
42, No. three control-rods 43 of number control-rod control japanning rings and curl up in 3 periphery of wire rod；It is equipped with inside the japanning ring 44 and adjusts unit
45；The adjusting unit 45 realizes multifreedom controlling for adjusting japanning aperture, by multi-parallel control-rod, can be realized
Qi Huan 44 curls up 3 outer ring japanning of wire rod, and japanning caused by avoiding 452 paint amount of sponge block from being unevenly distributed is uneven, improves japanning quality.
As one embodiment of the present invention, the adjusting unit 45 includes sliding bar 451, sponge block 452, spiral
Slot, helical disk 454 and mounting ring 455；451 quantity of sliding bar is arranged four；The sliding bar 451 is slidably mounted on japanning
Inside ring 44, and arranged along 44 directions of rays of japanning ring；Nearly 44 center of circle side of japanning ring of the sliding bar 451 is equipped with arc sponge block
452；One group of sponge block 452 constitutes annular shape, and sponge block 452 is used for 3 japanning of wire rod；The sliding bar 451 connects sponge block 452
One end is equipped with helicla flute；The helicla flute inward turning then helical disk 454；The helical disk 454 is fixedly mounted on mounting ring 455 1
Side；The mounting ring 455 is rotatably installed in one heart in japanning ring 44；The helical disk 454 rotation is for adjusting between sponge block 452
Away from；In production process, generally require to carry out japanning to the wire rod 3 of different line footpaths, the disunity of japanning mold makes, and needs often
More mold exchange is rotated so that 452 spacing of corresponding sponge block is increased or reduced by helical disk 454, realizes the line of different line footpaths
The japanning operation of material 3, improves the applicability of device.
As one embodiment of the present invention, the ash disposal module 2 include deashing pipe 21, brush wheel 22, tensioning wheel 23,
Coupled wheel 24；The rotation of deashing pipe 21 is socketed on online material 3, and is rotatably installed in 1 one end of shell；It is described to brush 22 installation of wheel
In 3 side of wire rod, the correspondence of tensioning wheel 23 is mounted on 3 other side of wire rod；The contact connectio of coupled wheel 24 brushes wheel 22；Connection
Driving wheel 24 is for cooperating drive module 6 to control equal layer module 5；21 inner tube of deashing pipe is set as taper, 21 inner cone of deashing pipe
Shape face is equipped with spiral bristle 221, is rotated by control deashing pipe 21, and internal spiral bristle 221 is by the dust on 3 surface of wire rod
It concentrates and is discharged to side, it is tapered by being arranged, it avoids ash discharge from generating blocking, improves dust cleaning effect.
As one embodiment of the present invention, one group of sheet rubber 242 is equipped in 24 groove of coupled wheel；Sheet rubber
242 sides are equipped with arc groove 243；243 bottom of arc groove is equipped with conical through-hole 244, and conical through-hole 244 is connected to arc
Groove bottom end is major diameter, and when coupled wheel 24 is with 22 contact of wheel is brushed, sheet rubber 242, which is pressed in, to be brushed in 22 slots of wheel, and taper is logical
Hole 244 helps that air in groove 243 is discharged in time so that sheet rubber 242, which fits closely, brushes wheel 22, when sheet rubber 242 from
Open brush wheel 22 when, sheet rubber 242 from brush wheel 22 surfaces be detached from so that 243 surrounding air of groove generate vibration, for removing
Brush the dust on wheel 22, it is cumulative to avoid brushing 22 dusts of wheel.
As one embodiment of the present invention, described 21 one end of deashing pipe, which is equipped with, takes out dirt pipe 25；The deashing pipe 21 is another
One end is equipped with one group of air inducing hole 26；The air inducing hole 26 is arranged to screw type, and screw type air inducing hole 26 is arranged, and takes out dirt pipe 25 and is evacuated
And deashing pipe 21 is cooperated to rotate, spiral is generated by the air-flow inside deashing pipe 21, is conducive to remove internal dust, improves cleaning
Efficiency.
When work, wire rod 3 passes through deashing pipe 21, under the action of 21 internal helicoid bristle 221 of deashing pipe, wire rod 3 first
The dust on surface is mobile to side, and is discharged by taking out dirt pipe 25；Wire rod 3 enters japanning module 4, japanning after deashing pipe 21
Module 4 realizes multifreedom controlling by multi-parallel control-rod, can be realized japanning ring 44 and curls up 3 outer ring japanning of wire rod, online
3 surface of material coats one layer of uniform insulated paint；Wire rod 3 enters equal layer module 5, the rotation of equal layer module 5 after japanning module 4
Ring 52 cooperates the rotation of tensioning piece 53 to be used for uniform 3 outer ring thickness of paint layer of wire rod, and wire rod 3 is clamped in centre by multiple tensioning pieces 53,
And pass through the rotation of tensioning piece 53, the extra paint of wire rod 3 is struck off, so that 3 outer layer of wire rod forms uniform thickness, it is exhausted to improve wire rod
Edge performance, quality accident caused by avoiding local coating insufficient.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (7)
1. a kind of enameled wire wire rod automatic painting method, it is characterised in that: the automatic painting method includes the following steps:
Step 1: preparation, wire rod (3) quality inspection, it is desirable that wire rod (3) is without breaking, collide with, the mass defect of scratch；
Step 2: the wire rod (3) in step 1 is sequentially passed through ash disposal module (2), japanning module (4), equal layer module by threading
(5) and drying unit；
Step 3: debugging, and ash disposal module (2) rotary speed in rate-determining steps two is 50-100 revs/min, cleans with wire rod (3) table
Face is bright and clean ashless and is standard without oil mark；Japanning module (4) parameter is set, and Auto-matching wire rod (3) diameter curls up japanning ring
Wire rod (3) japanning circle number be 60-80 circle/point；Equal layer module (5) is adjusted, so that overlay film thickness error meets the requirements of the customers；
Step 4: examining and production, the wire rod (3) of japanning, wire rod (3) overlay film thickness and overlay film uniformity in checking procedure three
Meet the requirements of the customers；I.e. executable production；
The automatic painting method uses painting equipment, which includes shell (1), ash disposal module (2), wire rod (3), japanning
Module (4), equal layer module (5) and drive module (6)；The internal one end of the shell (1) is equipped with ash disposal module (2), ash disposal module
(2) dirty for removing wire rod (3) surface；The internal middle part of the shell (1) is equipped with japanning module (4), and japanning module (4) is used for
Cover insulation paint film in wire rod (3) surface；The equal layer module (5) is mounted on the internal other end of shell (1), the equal layer module (5)
For uniform thickness of paint layer；The drive module (6) is mounted on shell (1) bottom surface；The drive module (6) is for driving equal layer
Module (5) rotation；The wire rod (3) passes through ash disposal module (2), japanning module (4) and equal layer module (5) and completes japanning；It is described
Ash disposal module (2) includes deashing pipe (21), brushes wheel (22), tensioning wheel (23), coupled wheel (24)；Deashing pipe (21) rotation
It is socketed on wire rod (3), and is rotatably installed in shell (1) one end；It is described to brush wheel (22) and be mounted on wire rod (3) side, it is described
Tensioning wheel (23) correspondence is mounted on wire rod (3) other side；The coupled wheel (24), which connects, brushes wheel (22)；Coupled wheel (24)
For cooperating drive module (6) to control equal layer module (5)；Deashing pipe (21) inner tube is set as taper, and deashing pipe (21) is internal
Tapered surface is equipped with spiral bristle (221), and the drive module (6) includes worm screw (61), bracket (62) and linkage gear (63)；Institute
Coupled wheel (24) shaft is stated equipped with worm gear；The worm screw (61) is cooperatively connected on worm gear, and the bracket (62) is mounted on shell
(1) in internal backplane；Worm screw (61) end is equipped with linkage gear (63)；The linkage gear (63) is for being cooperatively connected
Layer module (5)；The equal layer module (5) includes fixed ring (51), rotating ring (52) and tensioning piece (53)；The fixed ring (51)
It is fixedly mounted on shell (1) inner wall；The fixed ring (51) is set as taper；Fixed ring (51) the side set then rotates
Ring (52), rotating ring (52) and fixed ring (51) are connected by plane bearing；The rotating ring (52) and linkage gear (63) phase
Engagement；The other side of the rotating ring (52) corresponding fixed ring (51) is equipped with one group of tensioning piece (53), and the tensioning piece (53) sets
It is set to arc；Rotating ring (52) cooperation tensioning piece (53) rotation is used for uniform wire rod (3) outer ring thickness of paint layer.
2. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that: the rotating ring (52)
The closing of one end outer ring, rotating ring (52) other end are equipped with notch, and are equipped with notch one end and are set as the conical surface；Tightening ring (54) is socketed in
Rotating ring (52) outer ring, tightening ring (54) inner ring cooperate the setting of rotating ring (52) conical surface；The tightening ring (54) passes through sliding block
(55) it is slidably mounted on shell (1) inner wall, the tightening ring (54) is for shrinking rotating ring (52) side bore.
3. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that: the tensioning piece (53)
Inside is equipped with spiral convex block (531)；Spiral convex block (531) fitting fixed ring (51) setting；The spiral convex block (531) is used
In the insulated paint discharge for striking off tensioning piece (53).
4. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that: the japanning module
(4) include No.1 control-rod (41), No. two control-rods (42), No. three control-rods (43), japanning ring (44), adjust unit (45) and
Controller；The No.1 control-rod (41), No. two control-rods (42) and No. three control-rods (43) are arranged on the outside of japanning ring (44),
And No.1 control-rod (41), No. two control-rods (42) and No. three control-rods (43) are uniformly distributed on the outside of japanning ring (44), No.1
Control-rod (41), No. two control-rods (42) and No. three control-rod (43) one end connect with japanning ring (44) ball, and the other end and shell
Body (1) inner wall is hinged；It is internal that the controller is mounted on shell (1)；The controller passes through No.1 control-rod (41), No. two controls
Bar (42) processed, No. three control-rods (43) control japanning rings are curled up in wire rod (3) periphery；It is equipped with and adjusts inside the japanning ring (44)
Unit (45)；The adjusting unit (45) is for adjusting japanning aperture.
5. a kind of enameled wire wire rod automatic painting method according to claim 4, it is characterised in that: the adjusting unit
It (45) include sliding bar (451), sponge block (452), helicla flute, helical disk (454) and mounting ring (455)；The sliding bar
(451) quantity is arranged four；It is internal that the sliding bar (451) is slidably mounted on japanning ring (44), and along japanning ring (44) ray
Direction arrangement；Nearly japanning ring (44) center of circle side of the sliding bar (451) is equipped with arc sponge block (452)；One group of sponge block (452)
Annular shape is constituted, sponge block (452) is used for wire rod (3) japanning；Sliding bar (451) connection sponge block (452) one end is equipped with
Helicla flute；The helicla flute inward turning then helical disk (454)；The helical disk (454) is fixedly mounted on mounting ring (455) one
Side；The mounting ring (455) is rotatably installed in one heart in japanning ring (44)；Helical disk (454) rotation is for adjusting sponge
Block (452) spacing.
6. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that: the coupled wheel (24)
One group of sheet rubber (242) is equipped in groove；Sheet rubber (242) side is equipped with arc groove (243)；The arc groove (243)
Bottom is equipped with conical through-hole (244), and it is major diameter that conical through-hole (244), which is connected to arc groove (243) bottom end,.
7. a kind of enameled wire wire rod automatic painting method according to claim 1, it is characterised in that: the deashing pipe (21)
One end, which is equipped with, takes out dirt pipe (25)；Deashing pipe (21) other end is equipped with one group of air inducing hole (26)；Air inducing hole (26) setting
At screw type.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306735.5A CN108538514B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire wire rod automatic painting method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810306735.5A CN108538514B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire wire rod automatic painting method |
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| Publication Number | Publication Date |
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| CN108538514A CN108538514A (en) | 2018-09-14 |
| CN108538514B true CN108538514B (en) | 2019-07-23 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110867289B (en) * | 2019-10-24 | 2021-07-13 | 湖州华上电工科技股份有限公司 | Automatic lacquering method for enameled cable |
| CN112951512B (en) * | 2021-02-02 | 2022-06-24 | 湖北首通电磁线科技股份有限公司 | Manufacturing and processing method for manufacturing insulating layer by enameled wire |
| CN114050002B (en) * | 2022-01-14 | 2022-04-01 | 南通明光电线有限公司 | Electromagnetic wire core coating device for wire production and coating method thereof |
| CN114864190B (en) * | 2022-05-13 | 2024-03-29 | 江西中易微连新材料科技有限公司 | Enamelled wire production coating equipment |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101234373A (en) * | 2008-02-29 | 2008-08-06 | 常州苏云电气有限公司 | Constant tension force enameling machine |
| CN107695246A (en) * | 2017-11-20 | 2018-02-16 | 湖州汇丰电工科技有限公司 | A kind of vertical wire enamelling forming machine |
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Effective date of registration: 20190611 Address after: 335400 Guixi Economic Development Zone, Yingtan City, Jiangxi Province Applicant after: HONGQI GROUP, JIANGXI COPPER Co.,Ltd. Address before: 510641 South China University of Technology, 381 Tianhe District Road, Guangzhou, Guangdong 381 Applicant before: Lin Chunfang |
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Denomination of invention: An automatic painting method for enameled wire Effective date of registration: 20220616 Granted publication date: 20190723 Pledgee: Guixi Branch of Agricultural Bank of China Ltd. Pledgor: HONGQI GROUP, JIANGXI COPPER Co.,Ltd. Registration number: Y2022980007972 |
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