CN108470608B - A kind of enameled wire overlay film thickness adjustment system - Google Patents
A kind of enameled wire overlay film thickness adjustment system Download PDFInfo
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- CN108470608B CN108470608B CN201810306362.1A CN201810306362A CN108470608B CN 108470608 B CN108470608 B CN 108470608B CN 201810306362 A CN201810306362 A CN 201810306362A CN 108470608 B CN108470608 B CN 108470608B
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- 239000003973 paint Substances 0.000 claims abstract description 29
- 238000010422 painting Methods 0.000 claims description 74
- 239000000428 dust Substances 0.000 claims description 26
- 230000001680 brushing effect Effects 0.000 claims description 23
- 238000000576 coating method Methods 0.000 claims description 22
- 239000011248 coating agent Substances 0.000 claims description 21
- 230000001939 inductive effect Effects 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 3
- 238000000605 extraction Methods 0.000 claims description 3
- 210000002489 tectorial membrane Anatomy 0.000 claims description 2
- 238000005491 wire drawing Methods 0.000 claims 1
- 238000009413 insulation Methods 0.000 abstract description 4
- 238000009434 installation Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000004140 cleaning Methods 0.000 description 7
- 239000004922 lacquer Substances 0.000 description 7
- 238000009826 distribution Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire overlay film thickness adjustment system, including shell, ash disposal module, wire rod, japanning module, equal layer module and drive module；Enclosure interior one end is equipped with ash disposal module, and ash disposal module is dirty for removing wire surface；Japanning module is equipped in the middle part of enclosure interior, japanning module covers insulation paint film for wire surface；The other end, equal layer module are used for uniform thickness of paint layer inside housings for equal layer module installation；Drive module is mounted on housing bottom surface；Drive module is for driving equal layer module to rotate；Wire rod passes through ash disposal module, japanning module and equal layer module and completes japanning；The present invention carries out rotary roll japanning by setting japanning module, to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality.
Description
Technical Field
The invention belongs to the technical field of enameled wire processing, and particularly relates to an enameled wire coating thickness adjusting system.
Background
The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.
Painting is the process of applying wire enamel to a metal conductor to form a uniform layer of paint of a certain thickness. In the wire coating process, the thickness of a paint film is not easy to be consistent, and the paint film is easy to be eccentric; the uniformity of the thickness of the paint film directly restricts the insulating property of the wire; meanwhile, wires with different wire diameters need dies with different specifications, so that the existing device is low in applicability.
Disclosure of Invention
In order to make up the defects of the prior art, the enameled wire coating thickness adjusting system provided by the invention has the advantages that the wire surface is coated with paint in a rotary rolling manner by arranging the painting module, so that the painting uniformity is improved; meanwhile, the uniform layer module is arranged in a matched mode, the surface of the wire rod is further uniformly coated, the coating uniformity is improved, and the insulation quality of the wire rod is improved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to an enameled wire coating thickness adjusting system which comprises a shell, an ash removing module, a wire, a painting module, a leveling module and a driving module, wherein the ash removing module is arranged on the shell; one end of the interior of the shell is provided with an ash removal module, and the ash removal module is used for removing dirt on the surface of the wire; a painting module is arranged in the middle of the interior of the shell and used for coating an insulating paint film on the surface of the wire; the leveling module is arranged at the other end in the shell and is used for leveling the thickness of the paint layer; the driving module is arranged on the bottom surface of the shell; the driving module is used for driving the leveling module to rotate; the wire rod penetrates through the ash removal module, the painting module and the leveling module to finish painting; wherein,
the driving module comprises a worm, a bracket and a linkage gear; a worm wheel is arranged on the linkage wheel rotating shaft; the worm is connected to the worm wheel in a matching mode, and the bracket is arranged on a bottom plate in the shell; the end of the worm is provided with a linkage gear; the linkage gear is used for being matched with and connected with the leveling module and drives the leveling module to rotate, insulating paint on the surface of the wire rod is uniformly coated, and the insulating property of the wire rod is improved;
the leveling module comprises a fixed ring, a rotating ring and a tensioning sheet; the fixed ring is fixedly arranged on the inner wall of the shell; the fixing ring is arranged to be conical; one side of the fixed ring is sleeved with the rotating ring, and the rotating ring is connected with the fixed ring through the plane bearing; the rotating ring is meshed with the linkage gear; the other side of the rotating ring, which corresponds to the fixed ring, is provided with a group of tensioning pieces, and the tensioning pieces are arranged into an arc shape; the rotating ring is matched with the tensioning pieces to rotate so as to be used for homogenizing the thickness of a paint layer of an outer ring of the wire rod, the wire rod is clamped in the middle by the tensioning pieces, and redundant paint of the wire rod is scraped by the rotation of the tensioning pieces, so that the outer layer of the wire rod is uniform in thickness, the insulating property of the wire rod is improved, and quality accidents caused by insufficient local coating are avoided;
preferably, the outer ring at one end of the rotating ring is closed, the other end of the rotating ring is provided with a notch, and the end provided with the notch is designed into a conical surface; the tightening ring is sleeved on the outer ring of the rotating ring, and the inner ring of the tightening ring is matched with the conical surface of the rotating ring; the tightening ring is arranged on the inner wall of the shell in a sliding mode through a sliding block and is used for shrinking the caliber of one side of the rotating ring; the rotating ring is made of folding-resistant plastic or elastic steel, the sliding block controls the tightening ring to move towards one side, the port at one side of the rotating ring is tightened, and the diameter of the ring formed by the group of pressing pieces is correspondingly changed, so that the wire rod tightening device is suitable for wire rods with different diameters, and the applicability of the device is improved.
Preferably, the inner side of the tensioning sheet is provided with a spiral lug; the spiral lug is attached to the fixing ring; the spiral lug is used for discharging the insulating paint scraped by the tension sheet; when rotatory scraping lacquer of rotatory ring, get rid of unnecessary lacquer to one side through spiral lug, avoid the paint vehicle to pile up and strut the tensioning piece, cause the inequality of lacquer layer thickness, improve wire rod coating quality.
Preferably, the painting module comprises a first control rod, a second control rod, a third control rod, a painting ring, an adjusting unit and a controller; the first control rod, the second control rod and the third control rod are arranged on the outer side of the painting ring, the first control rod, the second control rod and the third control rod are uniformly distributed on the outer side of the painting ring, one end of each of the first control rod, the second control rod and the third control rod is connected with the painting ring in a ball joint mode, and the other end of each of the first control rod, the second control rod and the third control rod is hinged to the inner wall of the shell; the controller is arranged inside the shell; the controller controls the lacquering ring to wind around the periphery of the wire rod through the first control rod, the second control rod and the third control rod; an adjusting unit is arranged inside the varnishing ring; the adjusting unit is used for adjusting the painting aperture, multi-degree-of-freedom control is achieved through the multiple parallel control rods, painting on the outer ring of the wire rod in the circular spinning mode can be achieved, uneven painting caused by uneven sponge block painting amount distribution is avoided, and painting quality is improved.
Preferably, the adjusting unit comprises a sliding rod, a sponge block, a spiral groove, a spiral disk and a mounting ring; the number of the sliding rods is four; the sliding rod is arranged inside the painting ring in a sliding mode and is arranged along the ray direction of the painting ring; an arc sponge block is arranged on the side of the sliding rod close to the circle center of the painting ring; the group of sponge blocks form a circular ring shape, and the sponge blocks are used for painting wires; one end of the sliding rod, which is connected with the sponge block, is provided with a spiral groove; a spiral disc is screwed in the spiral groove; the spiral disc is fixedly arranged on one side of the mounting ring; the mounting ring is concentrically and rotatably mounted in the painting ring; the spiral disc rotates to adjust the distance between the sponge blocks; in the production process, often need carry out the japanning to the wire rod of different wire diameters, the non-unity of japanning mould makes, needs often to change the mould, makes the increase of sponge piece interval that corresponds or reduce through the spiral plate is rotatory, realizes the japanning operation of the wire rod of different wire diameters, improves the suitability of device.
Preferably, the ash removal module comprises an ash removal pipe, a brushing wheel, a tension wheel and a linkage wheel; the ash removal pipe is rotatably sleeved on the wire rod and is rotatably arranged at one end of the shell; the brushing wheel is arranged on one side of the wire rod, and the tensioning wheel is correspondingly arranged on the other side of the wire rod; the linkage wheel is in contact connection with the brushing wheel; the linkage wheel is used for matching with the driving module to control the leveling module; the pipe is established to the toper in the deashing pipe, and the inside toper face of deashing pipe is equipped with the spiral brush hair, and through control deashing pipe rotation, the dust on wire rod surface is concentrated to one side with its inside spiral brush hair and is discharged, through setting up the toper, avoids the ash of arranging to produce the jam, improves dust clearance effect.
Preferably, a group of rubber sheets is arranged in the linkage wheel groove; one side of the rubber sheet is provided with an arc-shaped groove; arc recess bottom is equipped with the toper through-hole, and toper through-hole intercommunication arc recess bottom is big footpath, and when linkage wheel and brushing took turns the contact, the sheet rubber was compressed tightly at brushing except that the wheel inslot, and the toper through-hole helps the interior air of in-time discharge recess for the sheet rubber closely laminates the brushing and takes turns, and when the sheet rubber left the brushing and takes turns, the sheet rubber breaks away from brushing except that the wheel surface, makes the recess air around produce the vibration, is used for cleaing away the dust that the brushing took turns.
Preferably, one end of the ash removal pipe is provided with a dust extraction pipe; the other end of the ash removal pipe is provided with a group of air inducing holes; the induced air hole sets up to the screw-tupe, sets up screw-tupe induced air hole, and it is rotatory to take out the dirt pipe and bleed and cooperate the deashing pipe, and the inside air current of deashing pipe produces the spiral, is favorable to cleaing away inside dust, improves cleaning efficiency.
The invention has the following beneficial effects:
1. according to the wire rod surface painting device, the painting module is arranged, so that the wire rod surface is painted in a rotary rolling mode, and the painting uniformity is improved; meanwhile, the uniform layer module is arranged in a matched mode, the surface of the wire rod is further uniformly coated, the coating uniformity is improved, and the insulation quality of the wire rod is improved.
2. According to the invention, the multi-degree-of-freedom control is realized by arranging the painting module and connecting the control rods in parallel, the painting of the wire outer ring around the painting ring can be realized, the uneven painting caused by uneven paint amount distribution of the sponge blocks is avoided, and the painting quality is improved.
3. According to the invention, the uniform-layer module is arranged, and the group of tensioning pieces arranged on the uniform-layer module circularly scrape redundant paint of the wire, so that the outer layer of the wire is formed to be uniform in thickness, the insulating property of the wire is improved, and quality accidents caused by local coating shortage are avoided.
4. According to the invention, the tightening ring is arranged, the sliding block controls the tightening ring to move towards one side, the port at one side of the tightening rotating ring is tightened, and the diameter of the ring formed by the group of pressing sheets is correspondingly changed, so that the device is suitable for wires with different diameters, and the applicability of the device is improved.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a front view of the present invention;
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a view of the connection of the swivel ring and the tightening ring of the present invention;
FIG. 4 is a cross-sectional view B-B of FIG. 1;
FIG. 5 is a block diagram of the linkage wheel of the present invention;
in the figure: the device comprises a shell 1, a dust removing module 2, a dust cleaning pipe 21, a brushing wheel 22, spiral bristles 221, a tension wheel 23, a linkage wheel 24, a rubber sheet 242, an arc-shaped groove 243, a conical through hole 244, a dust suction pipe 25, an air inducing hole 26, a wire 3, a painting module 4, a first control rod 41, a second control rod 42, a third control rod 43, a painting ring 44, an adjusting unit 45, a sliding rod 451, a sponge block 452, a spiral disc 454, a mounting ring 455, a leveling module 5, a fixing ring 51, a rotating ring 52, a tension sheet 53, a spiral lug 531, a tightening ring 54, a sliding block 55, a driving module 6, a worm 61, a support 62 and a linkage gear 63.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 5, the enameled wire coating thickness adjusting system comprises a shell 1, an ash removing module 2, a wire 3, a painting module 4, a leveling module 5 and a driving module 6; one end of the interior of the shell 1 is provided with an ash removal module 2, and the ash removal module 2 is used for removing dirt on the surface of the wire 3; a painting module 4 is arranged in the middle of the inside of the shell 1, and the painting module 4 is used for coating an insulating paint film on the surface of the wire 3; the uniform layer module 5 is arranged at the other end in the shell 1, and the uniform layer module 5 is used for homogenizing the thickness of a paint layer; the driving module 6 is arranged on the bottom surface of the shell 1; the driving module 6 is used for driving the leveling module 5 to rotate; and the wire 3 passes through the ash removal module 2, the painting module 4 and the leveling module 5 to finish painting.
The driving module 6 comprises a worm 61, a bracket 62 and a linkage gear 63; a worm wheel is arranged on the rotating shaft of the linkage wheel 24; the worm 61 is connected to the worm wheel in a matching way, and the bracket 62 is arranged on the bottom plate in the shell 1; the end of the worm 61 is provided with a linkage gear 63; the linkage gear 63 is used for being matched with and connected with the leveling module 5, the linkage gear 63 drives the leveling module 5 to rotate, insulating paint on the surface of the wire 3 is uniformly coated, and the insulating property of the wire is improved.
The leveling module 5 comprises a fixed ring 51, a rotating ring 52 and a tensioning sheet 53; the fixing ring 51 is fixedly arranged on the inner wall of the shell 1; the fixing ring 51 is provided in a tapered shape; one side of the fixed ring 51 is sleeved with a rotating ring 52, and the rotating ring 52 is connected with the fixed ring 51 through a plane bearing; the rotating ring 52 is meshed with the linkage gear 63; the other side of the rotating ring 52 corresponding to the fixed ring 51 is provided with a group of tensioning pieces 53, and the tensioning pieces 53 are arranged in an arc shape; rotatory ring 52 cooperation tensioning piece 53 is rotatory to be used for even wire rod 3 outer lane lacquer layer thickness, and a plurality of tensioning pieces 53 centre gripping wire rod 3 to through tensioning piece 53's rotation, strike off the unnecessary lacquer of wire rod 3, make the outer layer of wire rod 3 form even thickness, improve wire rod insulating properties, avoid the not enough quality accident that causes of local coating.
As an embodiment of the present invention, an outer ring of one end of the rotating ring 52 is closed, a notch is provided at the other end of the rotating ring 52, and one end provided with the notch is provided with a conical surface; the tightening ring 54 is sleeved on the outer ring of the rotating ring 52, and the inner ring of the tightening ring 54 is matched with the conical surface of the rotating ring 52; the tightening ring 54 is slidably mounted on the inner wall of the housing 1 through a sliding block 55, and the tightening ring 54 is used for shrinking the caliber of one side of the rotating ring 52; the rotating ring 52 is made of folding-resistant plastic or elastic steel, the tightening ring 54 is controlled to move towards one side through the sliding block 55, the port at one side of the rotating ring 52 is tightened, and the diameter of the ring formed by the group of pressing pieces 53 is correspondingly changed, so that the wire rod 3 with different diameters is suitable for the wire rods 3 with different diameters, and the applicability of the device is improved.
As an embodiment of the present invention, the tension sheet 53 is provided with a spiral protrusion 531 on the inner side; the spiral lug 531 is attached to the fixing ring 51; the spiral protrusion 531 is used to discharge the insulating paint scraped off by the tension sheet 53; when the rotating ring 52 rotates to scrape paint, redundant paint is discharged to one side through the spiral convex block 531, the phenomenon that paint is accumulated to prop the tensioning sheet 53 open, so that the thickness of the paint layer is uneven is avoided, and the coating quality of the wire 3 is improved.
As an embodiment of the present invention, the painting module 4 includes a first control rod 41, a second control rod 42, a third control rod 43, a painting ring 44, an adjusting unit 45 and a controller; the first control rod 41, the second control rod 42 and the third control rod 43 are arranged on the outer side of the painting ring 44, the first control rod 41, the second control rod 42 and the third control rod 43 are uniformly distributed on the outer side of the painting ring 44, one end of each of the first control rod 41, the second control rod 42 and the third control rod 43 is in ball joint with the painting ring 44, and the other end of each of the first control rod 41, the second control rod 42 and the third control rod 43 is hinged with the inner wall of the shell 1; the controller is arranged inside the shell 1; the controller controls the lacquering ring to wind around the periphery of the wire 3 through the first control rod 41, the second control rod 42 and the third control rod 43; an adjusting unit 45 is arranged inside the painting ring 44; the adjusting unit 45 is used for adjusting the painting aperture, multi-degree-of-freedom control is achieved through the multiple parallel control rods, the outer ring of the wire 3 can be painted in the painting ring 44 in a winding mode, uneven painting caused by uneven painting amount distribution of the sponge blocks 452 is avoided, and the painting quality is improved.
As an embodiment of the present invention, the adjusting unit 45 includes a sliding bar 451, a sponge block 452, a spiral groove, a spiral disc 454, and a mounting ring 455; the number of the sliding bars 451 is four; the sliding rod 451 is slidably mounted inside the painting ring 44 and arranged along the radial direction of the painting ring 44; an arc-shaped sponge block 452 is arranged on the side, close to the circle center of the painting ring 44, of the sliding rod 451; the group of sponge blocks 452 form a circular ring shape, and the sponge blocks 452 are used for painting the wires 3; one end of the sliding rod 451, which is connected with the sponge block 452, is provided with a spiral groove; a spiral disc 454 is screwed in the spiral groove; the spiral disc 454 is fixedly arranged on one side of the mounting ring 455; the mounting ring 455 is concentrically and rotatably mounted in the painting ring 44; the spiral disc 454 rotates to adjust the distance between the sponge blocks 452; in the production process, often need carry out the japanning to the wire rod 3 of different wire diameters, the incoherence of japanning mould makes, needs often to change the mould, makes corresponding sponge piece 452 interval increase or reduce through the rotation of spiral disk 454, realizes the japanning operation of the wire rod 3 of different wire diameters, improves the suitability of device.
As an embodiment of the invention, the ash removing module 2 comprises an ash removing pipe 21, a brushing wheel 22, a tension wheel 23 and a linkage wheel 24; the ash removing pipe 21 is rotatably sleeved on the wire 3 and rotatably arranged at one end of the shell 1; the brushing wheel 22 is arranged on one side of the wire 3, and the tension wheel 23 is correspondingly arranged on the other side of the wire 3; the linkage wheel 24 is in contact connection with the brushing wheel 22; the linkage wheel 24 is used for matching with the driving module 6 to control the leveling module 5; the inner pipe of the dust cleaning pipe 21 is tapered, the spiral bristles 221 are arranged on the tapered surface inside the dust cleaning pipe 21, the dust on the surface of the wire 3 is intensively discharged to one side by controlling the rotation of the dust cleaning pipe 21, and the dust cleaning effect is improved by preventing the discharged dust from being blocked by setting the tapered shape.
As an embodiment of the present invention, a group of rubber sheets 242 is disposed in the groove of the linkage wheel 24; one side of the rubber sheet 242 is provided with an arc-shaped groove 243; the bottom of the arc-shaped groove 243 is provided with a conical through hole 244, the conical through hole 244 is communicated with the bottom end of the arc-shaped groove and has a large diameter, when the linkage wheel 24 is in contact with the brushing wheel 22, the rubber sheet 242 is pressed in the groove of the brushing wheel 22, the conical through hole 244 facilitates timely discharging of air in the groove 243, so that the rubber sheet 242 is tightly attached to the brushing wheel 22, when the rubber sheet 242 leaves the brushing wheel 22, the rubber sheet 242 is separated from the surface of the brushing wheel 22, vibration is generated in the air around the groove 243, dust on the brushing wheel 22 is removed, and the dust on the brushing wheel 22 is prevented from being accumulated more and more.
As an embodiment of the present invention, one end of the dust removing pipe 21 is provided with a dust exhaust pipe 25; the other end of the ash removing pipe 21 is provided with a group of air inducing holes 26; the air inducing holes 26 are arranged in a spiral mode, the spiral air inducing holes 26 are arranged, the dust pumping pipe 25 pumps air and is matched with the dust removing pipe 21 to rotate, and the air flow passing through the inside of the dust removing pipe 21 generates spiral flow, so that the internal dust is favorably removed, and the cleaning efficiency is improved.
When the wire rod 3 works, firstly, the wire rod 3 passes through the ash removal pipe 21, and under the action of the spiral bristles 221 in the ash removal pipe 21, dust on the surface of the wire rod 3 moves to one side and is discharged through the dust extraction pipe 25; the wire 3 enters the painting module 4 after passing through the ash removal pipe 21, the painting module 4 realizes multi-degree-of-freedom control through a plurality of parallel control rods, can realize that the outer ring of the wire 3 is wound by the painting ring 44 in a rotating mode and is painted, and a layer of uniform insulating paint is coated on the surface of the wire 3; wire rod 3 gets into homogeneous layer module 5 behind varnishing module 4, and homogeneous layer module 5's rotatory ring 52 cooperation tensioning piece 53 is rotatory to be used for even 3 outer lane lacquer layer thickness of wire rod, and a plurality of tensioning pieces 53 with the centre gripping of wire rod 3 in the middle of to through tensioning piece 53's rotation, strike off the unnecessary lacquer of wire rod 3, make 3 outer strata of wire rod form even thickness, improve wire rod insulating properties, avoid the not enough quality accident that causes of local coating.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (7)
1. The utility model provides an enameled wire tectorial membrane thickness governing system which characterized in that: the wire drawing machine comprises a shell (1), an ash removing module (2), a wire (3), a painting module (4), a leveling module (5) and a driving module (6); one end of the interior of the shell (1) is provided with an ash removal module (2), and the ash removal module (2) is used for removing dirt on the surface of the wire (3); a painting module (4) is arranged in the middle of the interior of the shell (1), and the painting module (4) is used for coating an insulating paint film on the surface of the wire (3); the leveling module (5) is arranged at the other end inside the shell (1), and the leveling module (5) is used for homogenizing the thickness of a paint layer; the driving module (6) is arranged on the bottom surface of the shell (1); the driving module (6) is used for driving the leveling module (5) to rotate; the wire (3) passes through the ash removal module (2), the painting module (4) and the leveling module (5) to finish painting; wherein,
the ash removal module (2) comprises an ash removal pipe (21), a brushing wheel (22), a tension wheel (23) and a linkage wheel (24); the ash removing pipe (21) is rotatably sleeved on the wire (3) and is rotatably arranged at one end of the shell (1); the brushing wheel (22) is arranged on one side of the wire (3), and the tensioning wheel (23) is correspondingly arranged on the other side of the wire (3); the linkage wheel (24) is in contact connection with the brushing wheel (22); the linkage wheel (24) is used for being matched with the driving module (6) to control the leveling module (5); the inner pipe of the ash removal pipe (21) is conical, and spiral bristles (221) are arranged on the conical surface in the ash removal pipe (21);
the driving module (6) comprises a worm (61), a bracket (62) and a linkage gear (63); a worm wheel is arranged on the rotating shaft of the linkage wheel (24); the worm (61) is connected to the worm wheel in a matching mode, and the bracket (62) is installed on a bottom plate in the shell (1); the end of the worm (61) is provided with a linkage gear (63); the linkage gear (63) is used for being matched and connected with the leveling module (5);
the leveling module (5) comprises a fixed ring (51), a rotating ring (52) and a tensioning sheet (53); the fixing ring (51) is fixedly arranged on the inner wall of the shell (1); the fixing ring (51) is arranged to be conical; one side of the fixed ring (51) is sleeved with a rotating ring (52), and the rotating ring (52) is connected with the fixed ring (51) through a plane bearing; the rotating ring (52) is meshed with the linkage gear (63); the other side of the rotating ring (52) corresponding to the fixed ring (51) is provided with a group of tensioning pieces (53), and the tensioning pieces (53) are arranged in an arc shape; the rotating ring (52) is matched with the tensioning sheet (53) to rotate so as to be used for homogenizing the thickness of the paint layer on the outer ring of the wire (3).
2. The enameled wire coating thickness adjusting system according to claim 1, characterized in that: the outer ring of one end of the rotating ring (52) is closed, the other end of the rotating ring (52) is provided with a notch, and one side provided with the notch is designed into a conical surface; the tightening ring (54) is sleeved on the outer ring of the rotating ring (52), and the inner ring of the tightening ring (54) is matched with the conical surface of the rotating ring (52); the tightening ring (54) is slidably mounted on the inner wall of the shell (1) through a sliding block (55), and the tightening ring (54) is used for shrinking the caliber of one side of the rotating ring (52).
3. The enameled wire coating thickness adjusting system according to claim 1, characterized in that: a spiral lug (531) is arranged on the inner side of the tensioning sheet (53); the spiral lug (531) is attached to the fixing ring (51); the spiral lug (531) is used for discharging the insulating paint scraped off by the tension sheet (53).
4. The enameled wire coating thickness adjusting system according to claim 1, characterized in that: the painting module (4) comprises a first control rod (41), a second control rod (42), a third control rod (43), a painting ring (44), an adjusting unit (45) and a controller; the first control rod (41), the second control rod (42) and the third control rod (43) are arranged on the outer side of the painting ring (44), the first control rod (41), the second control rod (42) and the third control rod (43) are uniformly distributed on the outer side of the painting ring (44), one end of each of the first control rod (41), the second control rod (42) and the third control rod (43) is in ball joint with the painting ring (44), and the other end of each of the first control rod, the second control rod (42) and the third control rod (43) is hinged to the inner wall of the shell (1); the controller is arranged inside the shell (1); the controller controls the lacquering ring to wind around the periphery of the wire (3) through a first control rod (41), a second control rod (42) and a third control rod (43); an adjusting unit (45) is arranged inside the painting ring (44); the adjusting unit (45) is used for adjusting the painting aperture.
5. The enameled wire coating thickness adjusting system according to claim 4, wherein: the adjusting unit (45) comprises a sliding rod (451), a sponge block (452), a spiral groove, a spiral disc (454) and a mounting ring (455); the number of the sliding rods (451) is four; the sliding rod (451) is installed inside the painting ring (44) in a sliding mode and is arranged along the ray direction of the painting ring (44); an arc-shaped sponge block (452) is arranged on the side of the sliding rod (451), close to the circle center of the painting ring (44); the group of sponge blocks (452) form a circular ring shape, and the sponge blocks (452) are used for painting the wires (3); one end of the sliding rod (451) connected with the sponge block (452) is provided with a spiral groove; a spiral disc (454) is spirally connected in the spiral groove; the spiral disc (454) is fixedly arranged on one side of the mounting ring (455); the mounting ring (455) is concentrically and rotatably mounted in the painting ring (44); the spiral disc (454) rotates to adjust the distance between the sponge blocks (452).
6. The enameled wire coating thickness adjusting system according to claim 1, characterized in that: a group of rubber sheets (242) are arranged in the groove of the linkage wheel (24); one side of the rubber sheet (242) is provided with an arc-shaped groove (243); the bottom of the arc-shaped groove (243) is provided with a conical through hole (244), and the conical through hole (244) is communicated with the bottom end of the arc-shaped groove (243) and has a large diameter.
7. The enameled wire coating thickness adjusting system according to claim 1, characterized in that: one end of the dust removing pipe (21) is provided with a dust extraction pipe (25); the other end of the ash removing pipe (21) is provided with a group of air inducing holes (26); the air guide hole (26) is arranged in a spiral shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306362.1A CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306362.1A CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| Publication Number | Publication Date |
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| CN108470608A CN108470608A (en) | 2018-08-31 |
| CN108470608B true CN108470608B (en) | 2019-06-18 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113231248B (en) * | 2021-05-17 | 2022-07-19 | 中天科技海缆股份有限公司 | Device and method for coating cable protection layer |
| CN113299439B (en) * | 2021-07-26 | 2021-09-28 | 江苏伟同如自动化设备有限公司 | Electric enameled wire manufacturing and processing machine and processing technology |
| CN113555169B (en) * | 2021-08-04 | 2023-07-18 | 铜陵市创威科技股份有限公司 | Single-sided painting die for flat lead |
| CN114713433A (en) * | 2022-04-14 | 2022-07-08 | 胡云龙 | Polyurethane enameled wire production system |
| CN115502050B (en) * | 2022-08-24 | 2023-12-19 | 浙江联杰科技有限公司 | Automatic coating tool for cable protection layer and coating method thereof |
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| CN101234373A (en) * | 2008-02-29 | 2008-08-06 | 常州苏云电气有限公司 | Constant tension force enameling machine |
| CN107695246A (en) * | 2017-11-20 | 2018-02-16 | 湖州汇丰电工科技有限公司 | A kind of vertical wire enamelling forming machine |
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Denomination of invention: A film thickness adjustment system for enameled wire Effective date of registration: 20220428 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980004959 |
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Denomination of invention: A Film Thickness Adjustment System for Enameled Wire Effective date of registration: 20230918 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2023980057047 |