CN108470608B - A kind of enameled wire overlay film thickness adjustment system - Google Patents
A kind of enameled wire overlay film thickness adjustment system Download PDFInfo
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- CN108470608B CN108470608B CN201810306362.1A CN201810306362A CN108470608B CN 108470608 B CN108470608 B CN 108470608B CN 201810306362 A CN201810306362 A CN 201810306362A CN 108470608 B CN108470608 B CN 108470608B
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- wire rod
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- 239000003973 paint Substances 0.000 claims abstract description 36
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 230000001939 inductive effect Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 7
- 241000237858 Gastropoda Species 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 8
- 238000003754 machining Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 230000001276 controlling effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000002320 enamel (paints) Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Removal Of Insulation Or Armoring From Wires Or Cables (AREA)
Abstract
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire overlay film thickness adjustment system, including shell, ash disposal module, wire rod, japanning module, equal layer module and drive module；Enclosure interior one end is equipped with ash disposal module, and ash disposal module is dirty for removing wire surface；Japanning module is equipped in the middle part of enclosure interior, japanning module covers insulation paint film for wire surface；The other end, equal layer module are used for uniform thickness of paint layer inside housings for equal layer module installation；Drive module is mounted on housing bottom surface；Drive module is for driving equal layer module to rotate；Wire rod passes through ash disposal module, japanning module and equal layer module and completes japanning；The present invention carries out rotary roll japanning by setting japanning module, to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality.
Description
Technical field
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire overlay film thickness adjustment system.
Background technique
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow
Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires
It is different, but all have mechanical performance, chemical property, electrical property, the big performance of hot property four.
Japanning is that wire enamel coating is formed with to the process of certain thickness uniform paint layer on metallic conductor.Wire rod applies
In membrane process, film thickness is not easy to reach consistent, be easy to cause paint film eccentric；The uniformity of the thickness of paint film, directly restricts
The insulation performance of wire rod；The wire rod of different line footpath sizes needs the mold of different size simultaneously, so that the applicability of existing apparatus
It is lower.
Summary of the invention
In order to make up for the deficiencies of the prior art, a kind of enameled wire overlay film thickness adjustment system proposed by the present invention, by setting
Japanning module is set, rotary roll japanning is carried out to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, to wire rod
Surface coating is further uniform, improves and applies film uniformity, improves wire insulation quality.
The technical solution adopted by the present invention to solve the technical problems is: a kind of enameled wire overlay film thickness of the present invention
Regulating system, including shell, ash disposal module, wire rod, japanning module, equal layer module and drive module；Described enclosure interior one end
Equipped with ash disposal module, ash disposal module is dirty for removing wire surface；Japanning module, japanning mould are equipped in the middle part of the enclosure interior
Block covers insulation paint film for wire surface；The other end, the equal layer module are used for equal inside housings for the equal layer module installation
Even thickness of paint layer；The drive module is mounted on housing bottom surface；The drive module is for driving equal layer module to rotate；The line
Material passes through ash disposal module, japanning module and equal layer module and completes japanning；Wherein,
The drive module includes worm screw, bracket and linkage gear；The coupled wheel shaft is equipped with worm gear；The worm screw is matched
Conjunction is connected on worm gear, and the bracket installation is inside housings on bottom plate；The worm screw end is equipped with linkage gear；The linkage
For gear for the equal layer module that be cooperatively connected, linkage gear drives equal layer module rotation, and wire surface insulated paint is smeared uniformly, is mentioned
High wire insulation performance；
The equal layer module includes fixed ring, rotating ring and tensioning piece；The fixed ring is fixedly mounted on the inner wall of the housing；
The fixed ring is set as taper；Then rotating ring, rotating ring and fixed ring are connected the fixed ring side set by plane bearing
It connects；The rotating ring and linkage gear are meshed；The other side that the rotating ring corresponds to fixed ring is equipped with one group of tensioning piece, described
Camber is arranged in tensioning piece；The rotating ring cooperation tensioning piece rotation is used for uniform wire rod outer ring thickness of paint layer, multiple tensioning pieces
Wire rod is clamped in centre, and by the rotation of tensioning piece, the extra paint of wire rod is struck off, so that wire rod outer layer forms uniform thickness
Degree improves wire insulation performance, quality accident caused by avoiding local coating insufficient；
Preferably, described rotating ring one end outer ring is closed, and the rotating ring other end is equipped with notch, and is equipped with notch one end and is set as
The conical surface；Tightening ring is socketed in rotating ring outer ring, the cooperation rotation annular conical surface setting of tightening ring inner ring；The tightening ring is sliding by sliding block
In dynamic installation on the inner wall of the housing, the tightening ring is for shrinking rotating ring side bore；, rotating ring is by folding plastics or Elastic Steel
Material is made, and is controlled by sliding block and tightens circumferential side movement, tightens one side ports of rotating ring, corresponding so that one group of compression piece
The circle diameter of composition changes, so that the invention is suitable for the wire rod of different-diameter size, improves the applicability of device.
Preferably, spiral convex block is equipped on the inside of the tensioning piece；The spiral convex block fitting fixed ring setting；The spiral
The insulated paint that convex block is used to strike off tensioning piece is discharged；When paint is scraped in rotating ring rotation, extra paint is passed through into spiral convex block to one
Side excludes, and avoids paint vehicle accumulation from strutting tensioning piece, causes the unevenness of thickness of paint layer, improves wire rod coating quality.
Preferably, the japanning module includes No.1 control-rod, No. two control-rods, No. three control-rods, japanning ring, adjusts list
Member and controller；No.1 control-rod, No. two control-rods and No. three control-rods are arranged on the outside of japanning ring, and No.1 control-rod, two
Number control-rod and No. three control-rods are uniformly distributed on the outside of japanning ring, No.1 control-rod, No. two control-rods and No. three control-rods one
End with japanning is global connects, and the other end and inner walls are hinged；The controller installation is inside housings；The controller is logical
No.1 control-rod, No. two control-rods, No. three control-rod control japanning rings are crossed to curl up in wire rod periphery；It is equipped with inside the japanning ring
Adjust unit；The adjusting unit realizes multifreedom controlling, Neng Goushi for adjusting japanning aperture, by multi-parallel control-rod
Existing japanning ring curls up wire rod outer ring japanning, and japanning caused by avoiding sponge block paint amount from being unevenly distributed is uneven, improves japanning quality.
Preferably, the adjusting unit includes sliding bar, sponge block, helicla flute, helical disk and mounting ring；The sliding bar
Quantity is arranged four；The sliding bar is slidably mounted on inside japanning ring, and is arranged along japanning ring directions of rays；The sliding bar
Nearly japanning ring center side is equipped with arc sponge block；One group of sponge block constitutes annular shape, and sponge block is used for wire rod japanning；The sliding
Bar connects sponge block one end and is equipped with helicla flute；The helicla flute inward turning then helical disk；The helical disk is fixedly mounted on installation
Ring side；The mounting ring is rotatably installed in one heart in japanning ring；The helical disk rotation is for adjusting sponge block spacing；Production
In the process, it generally requires to carry out japanning to the wire rod of different line footpaths, the disunity of japanning mold makes, and needs to be replaced frequently mould
Tool, increases or reduces corresponding sponge block spacing by spiral disc spins, realizes the japanning operation of the wire rod of different line footpaths,
Improve the applicability of device.
Preferably, the ash disposal module includes deashing pipe, brushes wheel, tensioning wheel, coupled wheel；The deashing pipe rotation socket
On wire rod, and it is rotatably installed in shell one end；Described to brush wheel and be mounted on wire rod side, the corresponding installation of the tensioning wheel is online
The material other side；The coupled wheel contact connectio brushes wheel；Coupled wheel is for cooperating drive module to control equal layer module；The deashing
Pipe inner tube is set as taper, and deashing pipe interior tapered face is equipped with spiral bristle, passes through control deashing pipe rotation, internal spiral brush sifter
The dust of wire surface is concentrated to side and is discharged by hair, tapered by being arranged, and ash discharge is avoided to generate blocking, improves dust cleaning
Effect.
Preferably, one group of sheet rubber is equipped in the coupled wheel groove；Sheet rubber side is equipped with arc groove；The arc
Bottom portion of groove is equipped with conical through-hole, and it is major diameter that conical through-hole, which is connected to arc groove bottom end, when coupled wheel is with wheel contact is brushed, rubber
Piece, which is pressed in, to be brushed in race, and conical through-hole helps that air in groove is discharged in time, is brushed so that sheet rubber fits closely
Wheel, when sheet rubber, which leaves, brushes wheel, sheet rubber is detached from from wheel surface is brushed, so that groove vicinity air generates vibration, is used for
Remove the dust brushed on wheel.
Preferably, deashing pipe one end, which is equipped with, takes out dirt pipe；The deashing pipe other end is equipped with one group of air inducing hole；It is described to draw
Air holes is arranged to screw type, and screw type air inducing hole is arranged, and takes out dirt pipe and is evacuated and deashing pipe is cooperated to rotate, inside deashing pipe
Air-flow generates spiral, is conducive to remove internal dust, improves cleaning efficiency.
Beneficial effects of the present invention are as follows:
1. the present invention carries out rotary roll japanning by setting japanning module, to wire surface, japanning uniformity is improved；Match simultaneously
It closes and equal layer module is set, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality.
2. the present invention realizes multifreedom controlling by setting japanning module, Parallel Control bar, the rotation of japanning ring can be realized
Japanning is carried out around wire rod outer ring, japanning caused by avoiding sponge block paint amount from being unevenly distributed is uneven, improves japanning quality.
3. the present invention is by being arranged equal layer module, one group of tensioning piece of equal layer module setting, it is extra that circulation strikes off wire rod
Paint improves wire insulation performance so that wire rod outer layer forms uniform thickness, quality thing caused by avoiding local coating insufficient
Therefore.
4. the present invention is by setting tightening ring, the circumferential side of sliding block control tightening is mobile, tightens one side ports of rotating ring, phase
The corresponding circle diameter for making one group of compression piece composition changes, so that the invention is suitable for the wire rod of different-diameter size, mentions
The applicability of high device.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings.
Fig. 1 is main view of the invention；
Fig. 2 is A-A cross-sectional view in Fig. 1；
Fig. 3 is rotating ring and tightening ring connection figure of the present invention；
Fig. 4 is B-B cross-sectional view in Fig. 1；
Fig. 5 is coupled wheel structure chart of the invention；
In figure: shell 1, ash disposal module 2, deashing pipe 21, brush wheel 22, spiral bristle 221, tensioning wheel 23, coupled wheel 24,
Sheet rubber 242, conical through-hole 244, takes out dirt pipe 25, air inducing hole 26, wire rod 3, japanning module 4, No.1 control at arc groove 243
The control-rod 42, three of bar 41, two control-rod 43, adjusts unit 45, sliding bar 451, sponge block 452, helical disk at japanning ring 44
454, mounting ring 455, equal layer module 5, fixed ring 51, rotating ring 52, tensioning piece 53, spiral convex block 531, tightening ring 54, sliding block
55, drive module 6, worm screw 61, bracket 62, linkage gear 63.
Specific embodiment
In order to be easy to understand the technical means, the creative features, the aims and the efficiencies achieved by the present invention, tie below
Specific embodiment is closed, the present invention is further explained.
As shown in Figures 1 to 5, a kind of enameled wire overlay film thickness adjustment system of the present invention, including shell 1, ash disposal
Module 2, wire rod 3, japanning module 4, equal layer module 5 and drive module 6；Described 1 inside one end of shell is equipped with ash disposal module 2, removes
Grey module 2 is dirty for removing 3 surface of wire rod；The 1 inside middle part of shell is equipped with japanning module 4, and japanning module 4 is used for wire rod
Cover insulation paint film in 3 surfaces；The equal layer module 5 is mounted on the 1 inside other end of shell, and the equal layer module 5 is used for uniform paint layer
Thickness；The drive module 6 is mounted on 1 bottom surface of shell；The drive module 6 is for driving equal layer module 5 to rotate；The wire rod
3, which pass through ash disposal module 2, japanning module 4 and equal layer module 5, completes japanning.
The drive module 6 includes worm screw 61, bracket 62 and linkage gear 63；24 shaft of coupled wheel is equipped with worm gear；
The worm screw 61 is cooperatively connected on worm gear, and the bracket 62 is mounted in 1 internal backplane of shell；61 end of worm screw is equipped with
Linkage gear 63；For the linkage gear 63 for the equal layer module 5 that be cooperatively connected, linkage gear 63 drives equal layer module 5 to rotate, will
3 surface insulation paint of wire rod is smeared uniformly, and wire insulation performance is improved.
The equal layer module 5 includes fixed ring 51, rotating ring 52 and tensioning piece 53；The fixed ring 51 is fixedly mounted on shell
On 1 inner wall of body；The fixed ring 51 is set as taper；51 side of fixed ring set then rotating ring 52, rotating ring 52 and solid
Determine ring 51 to connect by plane bearing；The rotating ring 52 and linkage gear 63 are meshed；The corresponding fixed ring of the rotating ring 52
51 other side is equipped with one group of tensioning piece 53, and camber is arranged in the tensioning piece 53；The rotating ring 52 cooperates tensioning piece 53 to revolve
It is diverted to uniform 3 outer ring thickness of paint layer of wire rod, wire rod 3 is clamped in centre by multiple tensioning pieces 53, and passes through the rotation of tensioning piece 53
Turn, strike off the extra paint of wire rod 3, so that 3 outer layer of wire rod forms uniform thickness, improves wire insulation performance, part is avoided to cover
Quality accident caused by layer is insufficient.
As one embodiment of the present invention, 52 one end outer ring of rotating ring closing, 52 other end of rotating ring is equipped with
Notch, and be equipped with notch one end and be set as the conical surface；Tightening ring 54 is socketed in 52 outer ring of rotating ring, and 54 inner ring of tightening ring cooperates rotating ring
The setting of 52 conical surfaces；The tightening ring 54 is slidably mounted on 1 inner wall of shell by sliding block 55, and the tightening ring 54 is for shrinking rotation
52 side bore of change；, rotating ring 52 is made of folding plastics or elastic steel, controls tightening ring 54 to side by sliding block 55
It is mobile, 52 1 side ports of rotating ring are tightened, the corresponding circle diameter that one group of compression piece 53 is formed changes, so that the hair
The bright wire rod 3 suitable for different-diameter size, improves the applicability of device.
As one embodiment of the present invention, spiral convex block 531 is equipped on the inside of the tensioning piece 53；The spiral convex block
531 fitting fixed rings 51 are arranged；The insulated paint that the spiral convex block 531 is used to strike off tensioning piece 53 is discharged；Rotating ring 52 revolves
When turning to scrape paint, extra paint is excluded by spiral convex block 531 to side, avoids paint vehicle accumulation from strutting tensioning piece 53, causes
The unevenness of thickness of paint layer improves 3 coating quality of wire rod.
As one embodiment of the present invention, the japanning module 4 include 41, No. two control-rods 42 of No.1 control-rod,
No. three control-rods 43, adjust unit 45 and controller at japanning ring 44；41, No. two control-rods 42 of No.1 control-rod and No. three controls
The setting of bar 43 is in 44 outside of japanning ring, and 41, No. two control-rods 42 of No.1 control-rod and No. three control-rods 43 are outside japanning ring 44
Side is uniformly distributed, and 41, No. two control-rods 42 of No.1 control-rod and No. three 43 one end of control-rod connect with 44 ball of japanning ring, and another
It holds hinged with 1 inner wall of shell；The controller is mounted on inside shell 1；The controller passes through No.1 control-rod 41, two controls
42, No. three control-rods 43 of bar processed control japanning ring and curl up in 3 periphery of wire rod；It is equipped with inside the japanning ring 44 and adjusts unit 45；
The adjusting unit 45 realizes multifreedom controlling for adjusting japanning aperture, by multi-parallel control-rod, can be realized japanning
Ring 44 curls up 3 outer ring japanning of wire rod, and japanning caused by avoiding 452 paint amount of sponge block from being unevenly distributed is uneven, improves japanning quality.
As one embodiment of the present invention, the adjusting unit 45 includes sliding bar 451, sponge block 452, spiral
Slot, helical disk 454 and mounting ring 455；451 quantity of sliding bar is arranged four；The sliding bar 451 is slidably mounted on japanning
Inside ring 44, and arranged along 44 directions of rays of japanning ring；Nearly 44 center of circle side of japanning ring of the sliding bar 451 is equipped with arc sponge block
452；One group of sponge block 452 constitutes annular shape, and sponge block 452 is used for 3 japanning of wire rod；The sliding bar 451 connects sponge block 452
One end is equipped with helicla flute；The helicla flute inward turning then helical disk 454；The helical disk 454 is fixedly mounted on mounting ring 455 1
Side；The mounting ring 455 is rotatably installed in one heart in japanning ring 44；The helical disk 454 rotation is for adjusting between sponge block 452
Away from；In production process, generally require to carry out japanning to the wire rod 3 of different line footpaths, the disunity of japanning mold makes, and needs often
More mold exchange is rotated so that 452 spacing of corresponding sponge block is increased or reduced by helical disk 454, realizes the line of different line footpaths
The japanning operation of material 3, improves the applicability of device.
As one embodiment of the present invention, the ash disposal module 2 include deashing pipe 21, brush wheel 22, tensioning wheel 23,
Coupled wheel 24；The rotation of deashing pipe 21 is socketed on online material 3, and is rotatably installed in 1 one end of shell；It is described to brush 22 installation of wheel
In 3 side of wire rod, the correspondence of tensioning wheel 23 is mounted on 3 other side of wire rod；The contact connectio of coupled wheel 24 brushes wheel 22；Connection
Driving wheel 24 is for cooperating drive module 6 to control equal layer module 5；21 inner tube of deashing pipe is set as taper, 21 inner cone of deashing pipe
Shape face is equipped with spiral bristle 221, is rotated by control deashing pipe 21, and internal spiral bristle 221 is by the dust on 3 surface of wire rod
It concentrates and is discharged to side, it is tapered by being arranged, it avoids ash discharge from generating blocking, improves dust cleaning effect.
As one embodiment of the present invention, one group of sheet rubber 242 is equipped in 24 groove of coupled wheel；Sheet rubber
242 sides are equipped with arc groove 243；243 bottom of arc groove is equipped with conical through-hole 244, and conical through-hole 244 is connected to arc
Groove bottom end is major diameter, and when coupled wheel 24 is with 22 contact of wheel is brushed, sheet rubber 242, which is pressed in, to be brushed in 22 slots of wheel, and taper is logical
Hole 244 helps that air in groove 243 is discharged in time so that sheet rubber 242, which fits closely, brushes wheel 22, when sheet rubber 242 from
Open brush wheel 22 when, sheet rubber 242 from brush wheel 22 surfaces be detached from so that 243 surrounding air of groove generate vibration, for removing
Brush the dust on wheel 22, it is cumulative to avoid brushing 22 dusts of wheel.
As one embodiment of the present invention, described 21 one end of deashing pipe, which is equipped with, takes out dirt pipe 25；The deashing pipe 21 is another
One end is equipped with one group of air inducing hole 26；The air inducing hole 26 is arranged to screw type, and screw type air inducing hole 26 is arranged, and takes out dirt pipe 25 and is evacuated
And deashing pipe 21 is cooperated to rotate, spiral is generated by the air-flow inside deashing pipe 21, is conducive to remove internal dust, improves cleaning
Efficiency.
When work, wire rod 3 passes through deashing pipe 21, under the action of 21 internal helicoid bristle 221 of deashing pipe, wire rod 3 first
The dust on surface is mobile to side, and is discharged by taking out dirt pipe 25；Wire rod 3 enters japanning module 4, japanning after deashing pipe 21
Module 4 realizes multifreedom controlling by multi-parallel control-rod, can be realized japanning ring 44 and curls up 3 outer ring japanning of wire rod, online
3 surface of material coats one layer of uniform insulated paint；Wire rod 3 enters equal layer module 5, the rotation of equal layer module 5 after japanning module 4
Ring 52 cooperates the rotation of tensioning piece 53 to be used for uniform 3 outer ring thickness of paint layer of wire rod, and wire rod 3 is clamped in centre by multiple tensioning pieces 53,
And pass through the rotation of tensioning piece 53, the extra paint of wire rod 3 is struck off, so that 3 outer layer of wire rod forms uniform thickness, it is exhausted to improve wire rod
Edge performance, quality accident caused by avoiding local coating insufficient.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe originals of the invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (7)
1. a kind of enameled wire overlay film thickness adjustment system, it is characterised in that: including shell (1), ash disposal module (2), wire rod (3),
Japanning module (4), equal layer module (5) and drive module (6)；The internal one end of the shell (1) is equipped with ash disposal module (2), ash disposal
Module (2) is dirty for removing wire rod (3) surface；The internal middle part of the shell (1) is equipped with japanning module (4), japanning module (4)
Insulation paint film is covered for wire rod (3) surface；The equal layer module (5) is mounted on the internal other end of shell (1), the equal layer module
(5) it is used for uniform thickness of paint layer；The drive module (6) is mounted on shell (1) bottom surface；The drive module (6) is for driving
Equal layer module (5) rotation；The wire rod (3) passes through ash disposal module (2), japanning module (4) and equal layer module (5) and completes japanning；
Wherein,
The ash disposal module (2) includes deashing pipe (21), brushes wheel (22), tensioning wheel (23), coupled wheel (24)；The deashing pipe
(21) rotation is socketed on online material (3), and is rotatably installed in shell (1) one end；It is described to brush wheel (22) and be mounted on wire rod (3) one
Side, tensioning wheel (23) correspondence are mounted on wire rod (3) other side；The coupled wheel (24), which connects, brushes wheel (22)；Connection
Driving wheel (24) is for cooperating drive module (6) to control equal layer module (5)；Deashing pipe (21) inner tube is set as taper, deashing pipe
(21) interior tapered face is equipped with spiral bristle (221)；
The drive module (6) includes worm screw (61), bracket (62) and linkage gear (63)；Coupled wheel (24) shaft is equipped with
Worm gear；The worm screw (61) is cooperatively connected on worm gear, and the bracket (62) is mounted in shell (1) internal backplane；The snail
Bar (61) end is equipped with linkage gear (63)；The linkage gear (63) is for the equal layer module (5) that be cooperatively connected；
The equal layer module (5) includes fixed ring (51), rotating ring (52) and tensioning piece (53)；The fixed peace of the fixed ring (51)
On shell (1) inner wall；The fixed ring (51) is set as taper；Fixed ring (51) side covers then rotating ring
(52), rotating ring (52) is connected with fixed ring (51) by plane bearing；The rotating ring (52) is mutually nibbled with linkage gear (63)
It closes；The other side of the rotating ring (52) corresponding fixed ring (51) is equipped with one group of tensioning piece (53), tensioning piece (53) setting
Camber；Rotating ring (52) cooperation tensioning piece (53) rotation is used for uniform wire rod (3) outer ring thickness of paint layer.
2. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that: the rotating ring (52)
The closing of one end outer ring, rotating ring (52) other end are equipped with notch, and are equipped with notch side and are set as the conical surface；Tightening ring (54) is socketed in
Rotating ring (52) outer ring, tightening ring (54) inner ring cooperate the setting of rotating ring (52) conical surface；The tightening ring (54) passes through sliding block
(55) it is slidably mounted on shell (1) inner wall, the tightening ring (54) is for shrinking rotating ring (52) side bore.
3. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that: the tensioning piece (53)
Inside is equipped with spiral convex block (531)；Spiral convex block (531) fitting fixed ring (51) setting；The spiral convex block (531) is used
In the insulated paint discharge for striking off tensioning piece (53).
4. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that: the japanning module
(4) include No.1 control-rod (41), No. two control-rods (42), No. three control-rods (43), japanning ring (44), adjust unit (45) and
Controller；The No.1 control-rod (41), No. two control-rods (42) and No. three control-rods (43) are arranged on the outside of japanning ring (44),
And No.1 control-rod (41), No. two control-rods (42) and No. three control-rods (43) are uniformly distributed on the outside of japanning ring (44), No.1
Control-rod (41), No. two control-rods (42) and No. three control-rod (43) one end connect with japanning ring (44) ball, and the other end and shell
Body (1) inner wall is hinged；It is internal that the controller is mounted on shell (1)；The controller passes through No.1 control-rod (41), No. two controls
Bar (42) processed, No. three control-rods (43) control japanning rings are curled up in wire rod (3) periphery；It is equipped with and adjusts inside the japanning ring (44)
Unit (45)；The adjusting unit (45) is for adjusting japanning aperture.
5. a kind of enameled wire overlay film thickness adjustment system according to claim 4, it is characterised in that: the adjusting unit
It (45) include sliding bar (451), sponge block (452), helicla flute, helical disk (454) and mounting ring (455)；The sliding bar
(451) quantity is arranged four；It is internal that the sliding bar (451) is slidably mounted on japanning ring (44), and along japanning ring (44) ray
Direction arrangement；Nearly japanning ring (44) center of circle side of the sliding bar (451) is equipped with arc sponge block (452)；One group of sponge block (452)
Annular shape is constituted, sponge block (452) is used for wire rod (3) japanning；Sliding bar (451) connection sponge block (452) one end is equipped with
Helicla flute；The helicla flute inward turning then helical disk (454)；The helical disk (454) is fixedly mounted on mounting ring (455) one
Side；The mounting ring (455) is rotatably installed in one heart in japanning ring (44)；Helical disk (454) rotation is for adjusting sponge
Block (452) spacing.
6. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that: the coupled wheel (24)
One group of sheet rubber (242) is equipped in groove；Sheet rubber (242) side is equipped with arc groove (243)；The arc groove (243)
Bottom is equipped with conical through-hole (244), and it is major diameter that conical through-hole (244), which is connected to arc groove (243) bottom end,.
7. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that: the deashing pipe (21)
One end, which is equipped with, takes out dirt pipe (25)；Deashing pipe (21) other end is equipped with one group of air inducing hole (26)；Air inducing hole (26) setting
At screw type.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810306362.1A CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306362.1A CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| Publication Number | Publication Date |
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| CN108470608A CN108470608A (en) | 2018-08-31 |
| CN108470608B true CN108470608B (en) | 2019-06-18 |
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| CN201810306362.1A Active CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113231248B (en) * | 2021-05-17 | 2022-07-19 | 中天科技海缆股份有限公司 | Device and method for coating cable protection layer |
| CN113299439B (en) * | 2021-07-26 | 2021-09-28 | 江苏伟同如自动化设备有限公司 | Electric enameled wire manufacturing and processing machine and processing technology |
| CN113555169B (en) * | 2021-08-04 | 2023-07-18 | 铜陵市创威科技股份有限公司 | Single-sided painting die for flat lead |
| CN114713433A (en) * | 2022-04-14 | 2022-07-08 | 胡云龙 | Polyurethane enameled wire production system |
| CN115502050B (en) * | 2022-08-24 | 2023-12-19 | 浙江联杰科技有限公司 | Automatic coating tool for cable protection layer and coating method thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101234373A (en) * | 2008-02-29 | 2008-08-06 | 常州苏云电气有限公司 | Constant tension force enameling machine |
| CN107695246A (en) * | 2017-11-20 | 2018-02-16 | 湖州汇丰电工科技有限公司 | A kind of vertical wire enamelling forming machine |
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Denomination of invention: A film thickness adjustment system for enameled wire Effective date of registration: 20220428 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980004959 |
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Date of cancellation: 20230628 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980004959 |
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Denomination of invention: A Film Thickness Adjustment System for Enameled Wire Effective date of registration: 20230918 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2023980057047 |