CN108470608A - A kind of enameled wire overlay film thickness adjustment system - Google Patents
A kind of enameled wire overlay film thickness adjustment system Download PDFInfo
- Publication number
- CN108470608A CN108470608A CN201810306362.1A CN201810306362A CN108470608A CN 108470608 A CN108470608 A CN 108470608A CN 201810306362 A CN201810306362 A CN 201810306362A CN 108470608 A CN108470608 A CN 108470608A
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- module
- japanning
- ring
- control
- wire rod
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- 239000003973 paint Substances 0.000 claims abstract description 34
- 238000009413 insulation Methods 0.000 claims abstract description 14
- 229920001971 elastomer Polymers 0.000 claims description 15
- 239000005060 rubber Substances 0.000 claims description 15
- 230000001939 inductive effect Effects 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 6
- 238000007514 turning Methods 0.000 claims description 4
- 241000237858 Gastropoda Species 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 7
- 238000003754 machining Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 9
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 230000001276 controlling effect Effects 0.000 description 6
- 238000004140 cleaning Methods 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001680 brushing effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 239000002320 enamel (paints) Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000007790 scraping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/16—Insulating conductors or cables by passing through or dipping in a liquid bath; by spraying
Abstract
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire overlay film thickness adjustment system, including shell, ash disposal module, wire rod, japanning module, equal layer module and drive module；Enclosure interior one end is equipped with ash disposal module, and ash disposal module is dirty for removing wire surface；Japanning module is equipped in the middle part of enclosure interior, japanning module covers insulation paint film for wire surface；The other end, equal layer module are used for uniform thickness of paint layer inside housings for equal layer module installation；Drive module is mounted on housing bottom surface；Drive module is for driving equal layer module to rotate；Wire rod passes through ash disposal module, japanning module and equal layer module to complete japanning；The present invention carries out rotary roll japanning by the way that japanning module is arranged, to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality.
Description
Technical field
The invention belongs to enameled wire machining technical field, specifically a kind of enameled wire overlay film thickness adjustment system.
Background technology
Enameled wire is a principal item of winding wire, is made of conductor and insulating layer two, after the annealed softening of bare wire,
Using multiple japanning, bake.But it produces and not only met the requirements of the standard, but also meet the product of customer requirement and do not allow
Easily, it is by raw material quality, technological parameter, production equipment, and the factors such as environment influence, therefore, the mass property of various enameled wires
It is different, but all have mechanical performance, chemical property, electrical property, four big performance of hot property.
Japanning is that wire enamel coating is formed with to the process of certain thickness uniform enamelled coating on metallic conductor.Wire rod applies
In membrane process, film thickness is not easy to reach consistent, be easy to cause paint film bias；The uniformity of the thickness of paint film, directly restricts
The insulation performance of wire rod；The wire rod of different line footpath sizes needs the mold of different size simultaneously so that the applicability of existing apparatus
It is relatively low.
Invention content
In order to make up for the deficiencies of the prior art, a kind of enameled wire overlay film thickness adjustment system proposed by the present invention, by setting
Japanning module is set, rotary roll japanning is carried out to wire surface, improves japanning uniformity；It is equipped with equal layer module simultaneously, to wire rod
Surface coating is further uniform, improves and applies film uniformity, improves wire insulation quality.
The technical solution adopted by the present invention to solve the technical problems is：A kind of enameled wire overlay film thickness of the present invention
Regulating system, including shell, ash disposal module, wire rod, japanning module, equal layer module and drive module；Described enclosure interior one end
Equipped with ash disposal module, ash disposal module is dirty for removing wire surface；Japanning module, japanning mould are equipped in the middle part of the enclosure interior
Block covers insulation paint film for wire surface；The other end, the equal layer module are used for equal inside housings for the equal layer module installation
Even thickness of paint layer；The drive module is mounted on housing bottom surface；The drive module is for driving equal layer module to rotate；The line
Material passes through ash disposal module, japanning module and equal layer module to complete japanning；Wherein,
The drive module includes worm screw, holder and linkage gear；The coupled wheel shaft is equipped with worm gear；The worm screw is matched
Conjunction is connected on worm gear, and the holder installation is inside housings on bottom plate；The worm screw end is equipped with linkage gear；The linkage
For gear for the equal layer module that be connected, linkage gear drives equal layer module rotation, and wire surface insulated paint is smeared uniformly, is carried
High wire insulation performance；
The equal layer module includes fixed ring, rotating ring and tensioning piece；The fixed ring is fixedly mounted in inner walls；
The fixed ring is set as taper；Then rotating ring, rotating ring and fixed ring are connected the fixed ring side set by plane bearing
It connects；The rotating ring and linkage gear are meshed；The other side that the rotating ring corresponds to fixed ring is equipped with one group of tensioning piece, described
It is tensioned piece and camber is set；The rotating ring cooperation tensioning piece rotation is used for uniform wire rod outer ring thickness of paint layer, multiple tensioning pieces
Wire rod is clamped in centre, and the rotation by being tensioned piece, strikes off the extra paint of wire rod so that wire rod outer layer forms uniform thickness
Degree improves wire insulation performance, avoids quality accident caused by local coating deficiency；
Preferably, described rotating ring one end outer ring is closed, and the rotating ring other end is equipped with notch, and is set as equipped with notch one end
The conical surface；Tightening ring is socketed in rotating ring outer ring, the cooperation rotation annular conical surface setting of tightening ring inner ring；The tightening ring is slided by sliding block
Dynamic to be mounted in inner walls, the tightening ring is for shrinking rotating ring side bore；, rotating ring is by folding plastics or Elastic Steel
Material is made, and controls the circumferential side movement of tightening by sliding block, tightens one side ports of rotating ring, corresponding so that one group of compression piece
The circle diameter of composition changes so that the invention is suitable for the wire rod of different-diameter size, improves the applicability of device.
Preferably, it is equipped with spiral convex block on the inside of the tensioning piece；The spiral convex block fitting fixed ring setting；The spiral
Convex block is used to be tensioned the insulated paint discharge that piece strikes off；Rotating ring rotation is when scraping paint, by extra paint by spiral convex block to one
Side excludes, and avoids paint vehicle accumulation from strutting tensioning piece, causes the unevenness of thickness of paint layer, improves wire rod coating quality.
Preferably, the japanning module includes No.1 control-rod, No. two control-rods, No. three control-rods, japanning ring, adjusts list
Member and controller；The No.1 control-rod, No. two control-rods and the setting triangular in shape of No. three control-rods are on the outside of japanning ring；It is described
No.1 control-rod, No. two control-rods and No. three control-rod one end respectively with japanning is global connects, and the other end is cut with scissors with inner walls
It connects；The controller installation is inside housings；The controller passes through No.1 control-rod, No. two control-rods, No. three control-rod controls
Japanning ring processed is curled up in wire rod periphery；The japanning ring is internally provided with adjusting unit；The adjusting unit is for adjusting japanning hole
Diameter realizes multifreedom controlling by multi-parallel control-rod, can realize that japanning ring curls up wire rod outer ring japanning, avoid sponge block
Japanning caused by paint amount is unevenly distributed is uneven, improves japanning quality.
Preferably, the adjusting unit includes sliding bar, sponge block, helicla flute, helical disk and mounting ring；The sliding bar
Quantity is arranged four；The sliding bar is slidably mounted on inside japanning ring, and is arranged along japanning ring directions of rays；The sliding bar
Nearly japanning ring center side is equipped with arc sponge block；One group of sponge block constitutes annular shape, and sponge block is used for wire rod japanning；The sliding
Bar connects sponge block one end and is equipped with helicla flute；The helicla flute inward turning then helical disk；The helical disk is fixedly mounted on installation
Ring side；The mounting ring is rotatably installed in one heart in japanning ring；The helical disk rotation is for adjusting sponge block spacing；Production
In the process, it generally requires to carry out japanning to the wire rod of different line footpaths, the disunity of japanning mold makes, needs to be replaced frequently mould
Tool, makes corresponding sponge block spacing increase or reduce, realizes the japanning operation of the wire rod of different line footpaths by spiral disc spins,
Improve the applicability of device.
Preferably, the ash disposal module includes deashing pipe, brushes wheel, tensioning wheel, coupled wheel；The deashing pipe rotation socket
On wire rod, and it is rotatably installed in shell one end；Described to brush wheel mounted on wire rod side, it is online that the tensioning wheel corresponds to installation
The material other side；The coupled wheel contact, which is ined succession, brushes wheel；Coupled wheel is for coordinating drive module to control equal layer module；The deashing
Pipe inner tube is set as taper, and deashing pipe interior tapered face is equipped with spiral bristle, by controlling the rotation of deashing pipe, internal spiral brush sifter
The dust of wire surface is concentrated to side and is discharged by hair, tapered by being arranged, and ash discharge is avoided to generate blocking, improves dust cleaning
Effect.
Preferably, one group of No. two sheet rubber is equipped in the coupled wheel groove；No. two sheet rubber sides are equipped with arc groove；
The arc-shaped groove bottom is equipped with conical through-hole, and it is major diameter that conical through-hole, which is connected to arc groove bottom end, coupled wheel and brushes wheel and connects
When touching, No. two sheet rubbers are pressed in and brush in race, and conical through-hole helps that air in groove is discharged in time so that No. two rubbers
Film, which fits closely, brushes wheel, and when No. two sheet rubbers, which leave, brushes wheel, No. two sheet rubbers are detached from from wheel surface is brushed so that recessed
Slot surrounding air generates vibration, for removing the dust brushed on wheel.
Preferably, deashing pipe one end, which is equipped with, takes out dirt pipe；The deashing pipe other end is equipped with one group of air inducing hole；It is described to draw
Air holes is arranged to screw type, and setting screw type air inducing hole takes out dirt pipe and is evacuated and deashing pipe is coordinated to rotate, inside deashing pipe
Air-flow generates spiral, is conducive to remove internal dust, improves cleaning efficiency.
Beneficial effects of the present invention are as follows：
1. the present invention carries out rotary roll japanning by the way that japanning module is arranged, to wire surface, japanning uniformity is improved；Match simultaneously
It closes and equal layer module is set, it is further uniform to wire surface film, it improves and applies film uniformity, improve wire insulation quality.
2. the present invention realizes multifreedom controlling by the way that japanning module, Parallel Control bar is arranged, it can realize that japanning ring revolves
Japanning is carried out around wire rod outer ring, japanning caused by avoiding sponge block paint amount from being unevenly distributed is uneven, improves japanning quality.
3. the present invention is by being arranged equal layer module, one group of tensioning piece of equal layer module setting, it is extra that cycle strikes off wire rod
Paint so that wire rod outer layer forms uniform thickness, improves wire insulation performance, avoids quality thing caused by local coating deficiency
Therefore.
4. the present invention tightens one side ports of rotating ring, phase by the way that tightening ring, the circumferential side movement of sliding block control tightening is arranged
It is corresponding that the circle diameter of one group of compression piece composition is changed so that the invention is suitable for the wire rod of different-diameter size, carries
The applicability of high device.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is the front view of the present invention；
Fig. 2 is A-A sectional views in Fig. 1；
Fig. 3 is rotating ring and tightening ring connection figure of the present invention；
Fig. 4 is B-B sectional views in Fig. 1；
Fig. 5 is the coupled wheel structure chart of the present invention；
In figure：Shell 1, ash disposal module 2, deashing pipe 21, brush wheel 22, spiral bristle 221, tensioning wheel 23, coupled wheel 24,
No. two sheet rubbers 242, conical through-hole 244, take out dirt pipe 25, air inducing hole 26, wire rod 3, japanning module 4, No.1 at arc groove 243
The control-rod 42, three of control-rod 41, two control-rod 43, adjusts unit 45, sliding bar 451, sponge block 452, spiral shell at japanning ring 44
Capstan 454, mounting ring 455, equal layer module 5, fixed ring 51, rotating ring 52, tensioning piece 53, spiral convex block 531, tightening ring 54,
Sliding block 55, drive module 6, worm screw 61, holder 62, linkage gear 63.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Specific implementation mode is closed, the present invention is further explained.
As shown in Figures 1 to 5, a kind of enameled wire overlay film thickness adjustment system of the present invention, including shell 1, ash disposal
Module 2, wire rod 3, japanning module 4, equal layer module 5 and drive module 6；1 inside one end of the shell is equipped with ash disposal module 2, removes
Grey module 2 is dirty for removing 3 surface of wire rod；1 inside middle part of the shell is equipped with japanning module 4, and japanning module 4 is used for wire rod
Cover insulation paint film in 3 surfaces；The equal layer module 5 is mounted on the 1 inside other end of shell, and the equal layer module 5 is used for uniform enamelled coating
Thickness；The drive module 6 is mounted on 1 bottom surface of shell；The drive module 6 is for driving equal layer module 5 to rotate；The wire rod
3 pass through ash disposal module 2, japanning module 4 and equal layer module 5 to complete japanning.
The drive module 6 includes worm screw 61, holder 62 and linkage gear 63；24 shaft of the coupled wheel is equipped with worm gear；
The worm screw 61 is connected on worm gear, and the holder 62 is mounted in 1 internal backplane of shell；61 end of the worm screw is equipped with
Linkage gear 63；For the linkage gear 63 for the equal layer module 5 that be connected, linkage gear 63 drives equal layer module 5 to rotate, will
3 surface insulation paint of wire rod smears uniform, raising wire insulation performance.
The equal layer module 5 includes fixed ring 51, rotating ring 52 and tensioning piece 53；The fixed ring 51 is fixedly mounted on shell
On 1 inner wall of body；The fixed ring 51 is set as taper；51 side of fixed ring set then rotating ring 52, rotating ring 52 and solid
Determine ring 51 to connect by plane bearing；The rotating ring 52 and linkage gear 63 are meshed；The rotating ring 52 corresponds to fixed ring
51 other side is equipped with one group of tensioning piece 53, and camber is arranged in the tensioning piece 53；The cooperation tensioning piece 53 of the rotating ring 52 revolves
It is diverted to 3 outer ring thickness of paint layer of uniform wire rod, wire rod 3 is clamped in centre, and the rotation by being tensioned piece 53 by multiple tensioning pieces 53
Turn, strike off the extra paint of wire rod 3 so that 3 outer layer of wire rod forms uniform thickness, improves wire insulation performance, and part is avoided to cover
Quality accident caused by layer is insufficient.
As one embodiment of the present invention, 52 one end outer ring of rotating ring closing, 52 other end of rotating ring is equipped with
Notch, and it is set as the conical surface equipped with notch one end；Tightening ring 54 is socketed in 52 outer ring of rotating ring, and 54 inner ring of tightening ring coordinates rotating ring
52 conical surfaces are arranged；The tightening ring 54 is slidably mounted on by sliding block 55 on 1 inner wall of shell, and the tightening ring 54 is revolved for shrinking
54 side bore of change；, rotating ring 52 is made of folding plastics or elastic steel, and tightening ring 54 is controlled to side by sliding block 55
It is mobile, 52 1 side ports of rotating ring are tightened, it is corresponding so that the circle diameter that one group of compression piece 53 forms changes so that the hair
The bright wire rod 3 suitable for different-diameter size improves the applicability of device.
As one embodiment of the present invention, 53 inside of the tensioning piece is equipped with spiral convex block 531；The spiral convex block
531 fitting fixed rings 51 are arranged；The spiral convex block 531 is used to be tensioned the insulated paint discharge that piece 53 strikes off；Rotating ring 52 revolves
When turning to scrape paint, extra paint is excluded by spiral convex block 531 to side, avoids paint vehicle accumulation from strutting tensioning piece 53, causes
The unevenness of thickness of paint layer improves 3 coating quality of wire rod.
As one embodiment of the present invention, the japanning module 4 include 41, No. two control-rods 42 of No.1 control-rod,
No. three control-rods 43, adjust unit 45 and controller at japanning ring 44；41, No. two control-rods 42 of the No.1 control-rod and No. three
The setting triangular in shape of control-rod 43 is in 44 outside of japanning ring；41, No. two control-rods 42 of the No.1 control-rod and No. three control-rods
43 one end respectively connect with 44 ball of japanning ring, and the other end and 1 inner wall of shell are hinged；The controller is mounted on inside shell 1；
The controller controls japanning ring by the control-rod 43 of control-rod 42, three of No.1 control-rod 41, two and socializes outside wire rod 3
Around；The japanning ring 44, which is internally provided with, adjusts unit 45；The adjusting unit 45 passes through multi-parallel control for adjusting japanning aperture
Bar processed realizes multifreedom controlling, can realize that japanning ring 44 curls up 3 outer ring japanning of wire rod, and 452 paint amount of sponge block is avoided to be distributed
Japanning caused by unevenness is uneven, improves japanning quality.
As one embodiment of the present invention, the adjusting unit 45 includes sliding bar 451, sponge block 452, spiral
Slot, helical disk 454 and mounting ring 455；451 quantity of the sliding bar is arranged four；The sliding bar 451 is slidably mounted on japanning
Inside ring 44, and arranged along 44 directions of rays of japanning ring；451 nearly japanning ring of the sliding bar, 44 center of circle side is equipped with arc sponge block
452；One group of sponge block 452 constitutes annular shape, and sponge block 452 is used for 3 japanning of wire rod；The sliding bar 451 connects sponge block 452
One end is equipped with helicla flute；The helicla flute inward turning then helical disk 454；The helical disk 454 is fixedly mounted on mounting ring 455 1
Side；The mounting ring 455 is rotatably installed in one heart in japanning ring 44；The rotation of the helical disk 454 is for adjusting between sponge block 452
Away from；In production process, generally require to carry out japanning to the wire rod 3 of different line footpaths, the disunity of japanning mold makes, needs often
More mold exchange is rotated by helical disk 454 and 452 spacing of corresponding sponge block is increased or reduced, realizes the line of different line footpaths
The japanning operation of material 3, improves the applicability of device.
As one embodiment of the present invention, the ash disposal module 2 include deashing pipe 21, brush wheel 22, tensioning wheel 23,
Coupled wheel 24；The rotation of deashing pipe 21 is socketed on wire rod 3, and is rotatably installed in 1 one end of shell；It is described to brush 22 installation of wheel
In 3 side of wire rod, the tensioning wheel 23, which corresponds to, is mounted on 3 other side of wire rod；The contact of the coupled wheel 24, which is ined succession, brushes wheel 22；Connection
Driving wheel 24 is for coordinating drive module 6 to control equal layer module 5；21 inner tube of deashing pipe is set as taper, 21 inner cone of deashing pipe
Shape face is equipped with spiral bristle 221, is rotated by controlling deashing pipe 21, and internal spiral bristle 221 is by the dust on 3 surface of wire rod
It concentrates and is discharged to side, it is tapered by being arranged, it avoids ash discharge from generating blocking, improves dust cleaning effect.
As one embodiment of the present invention, one group of No. two sheet rubber 242 is equipped in 24 groove of the coupled wheel；No. two
242 side of sheet rubber is equipped with arc groove 243；243 bottom of the arc groove is equipped with conical through-hole 244, and conical through-hole 244 connects
Logical arc groove bottom end is major diameter, and when coupled wheel 24 is with 22 contact of wheel is brushed, No. two sheet rubbers 242, which are pressed in, brushes 22 slots of wheel
Interior, conical through-hole 244 helps that air in groove 243 is discharged in time so that and No. two sheet rubbers 242, which fit closely, brushes wheel 22,
When No. two sheet rubbers 242, which leave, brushes wheel 22, No. two sheet rubbers 242 are detached from from 22 surfaces of wheel are brushed so that around groove 243
Air generates vibration, for removing the dust brushed on wheel 22, avoids brushing that take turns 22 dusts cumulative.
As one embodiment of the present invention, described 21 one end of deashing pipe, which is equipped with, takes out dirt pipe 25；The deashing pipe 21 is another
One end is equipped with one group of air inducing hole 26；The air inducing hole 26 is arranged to screw type, and setting screw type air inducing hole 26 is taken out dirt pipe 25 and is evacuated
And deashing pipe 21 is coordinated to rotate, spiral is generated by the air-flow inside deashing pipe 21, is conducive to remove internal dust, improves cleaning
Efficiency.
When work, wire rod 3 passes through deashing pipe 21, under the action of 21 internal helicoid bristle 221 of deashing pipe, wire rod 3 first
The dust on surface is moved to side, and is discharged by taking out dirt pipe 25；Wire rod 3 enters japanning module 4, japanning after deashing pipe 21
Module 4 realizes multifreedom controlling by multi-parallel control-rod, can realize that japanning ring 44 curls up 3 outer ring japanning of wire rod, online
3 surface of material coats one layer of uniform insulated paint；Wire rod 3 enters equal layer module 5, the rotation of equal layer module 5 after japanning module 4
The cooperation tensioning rotation of piece 53 of ring 52 is used for 3 outer ring thickness of paint layer of uniform wire rod, and wire rod 3 is clamped in centre by multiple tensioning pieces 53,
And the rotation by being tensioned piece 53, strike off the extra paint of wire rod 3 so that 3 outer layer of wire rod forms uniform thickness, and it is exhausted to improve wire rod
Edge performance avoids quality accident caused by local coating deficiency.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe the originals of the present invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.
Claims (8)
1. a kind of enameled wire overlay film thickness adjustment system, it is characterised in that：Including shell (1), ash disposal module (2), wire rod (3),
Japanning module (4), equal layer module (5) and drive module (6)；The internal one end of the shell (1) is equipped with ash disposal module (2), ash disposal
Module (2) is dirty for removing wire rod (3) surface；The internal middle part of the shell (1) is equipped with japanning module (4), japanning module (4)
Insulation paint film is covered for wire rod (3) surface；The equal layer module (5) is mounted on the internal other end of shell (1), the equal layer module
(5) it is used for uniform thickness of paint layer；The drive module (6) is mounted on shell (1) bottom surface；The drive module (6) is for driving
Equal layer module (5) rotation；The wire rod (3) passes through ash disposal module (2), japanning module (4) and equal layer module (5) to complete japanning；
Wherein,
The drive module (6) includes worm screw (61), holder (62) and linkage gear (63)；Coupled wheel (24) shaft is equipped with
Worm gear；The worm screw (61) is connected on worm gear, and the holder (62) is mounted in shell (1) internal backplane；The snail
Bar (61) end is equipped with linkage gear (63)；The linkage gear (63) is for the equal layer module (5) that be connected；
The equal layer module (5) includes fixed ring (51), rotating ring (52) and tensioning piece (53)；The fixed peace of the fixed ring (51)
On shell (1) inner wall；The fixed ring (51) is set as taper；Fixed ring (51) side covers then rotating ring
(52), rotating ring (52) is connected with fixed ring (51) by plane bearing；The rotating ring (52) is mutually nibbled with linkage gear (63)
It closes；The other side of the corresponding fixed ring (51) of the rotating ring (52) is equipped with one group of tensioning piece (53), tensioning piece (53) setting
Camber；Rotating ring (52) the cooperation tensioning piece (53), which rotates, is used for uniform wire rod (3) outer ring thickness of paint layer.
2. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that：The rotating ring (52)
One end outer ring is closed, and rotating ring (52) other end is equipped with notch, and is set as the conical surface equipped with notch side；Tightening ring (54) is socketed in
Rotating ring (52) outer ring, tightening ring (54) inner ring coordinate the setting of rotating ring (52) conical surface；The tightening ring (54) passes through sliding block
(55) it is slidably mounted on shell (1) inner wall, the tightening ring (54) is for shrinking rotating ring (54) side bore.
3. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that：The tensioning piece (53)
Inside is equipped with spiral convex block (531)；Spiral convex block (531) the fitting fixed ring (51) is arranged；The spiral convex block (531) is used
It is discharged in the insulated paint that piece (53) strikes off will be tensioned.
4. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that：The japanning module
(4) include No.1 control-rod (41), No. two control-rods (42), No. three control-rods (43), japanning ring (44), adjust unit (45) and
Controller；The No.1 control-rod (41), No. two control-rods (42) and the setting triangular in shape of No. three control-rods (43) are in japanning ring
(44) outside；The No.1 control-rod (41), No. two control-rods (42) and No. three control-rod (43) one end respectively with japanning ring
(44) ball connects, and the other end and shell (1) inner wall are hinged；It is internal that the controller is mounted on shell (1)；The controller passes through
No.1 control-rod (41), No. two control-rods (42), No. three control-rod (43) control japanning rings are curled up in wire rod (3) periphery；It is described
Japanning ring (44), which is internally provided with, adjusts unit (45)；The adjusting unit (45) is for adjusting japanning aperture.
5. a kind of enameled wire overlay film thickness adjustment system according to claim 4, it is characterised in that：The adjusting unit
(45) include sliding bar (451), sponge block (452), helicla flute, helical disk (454) and mounting ring (455)；The sliding bar
(451) quantity is arranged four；The sliding bar (451) is slidably mounted on japanning ring (44) inside, and along japanning ring (44) ray
Direction is arranged；Nearly japanning ring (44) center of circle side of the sliding bar (451) is equipped with arc sponge block (452)；One group of sponge block (452)
Annular shape is constituted, sponge block (452) is used for wire rod (3) japanning；Sliding bar (451) connection sponge block (452) one end is equipped with
Helicla flute；The helicla flute inward turning then helical disk (454)；The helical disk (454) is fixedly mounted on mounting ring (455) one
Side；The mounting ring (455) is rotatably installed in one heart in japanning ring (44)；Helical disk (454) rotation is for adjusting sponge
Block (452) spacing.
6. a kind of enameled wire overlay film thickness adjustment system according to claim 1, it is characterised in that：The ash disposal module
(2) include deashing pipe (21), brush wheel (22), tensioning wheel (23), coupled wheel (24)；Deashing pipe (21) rotation is socketed in line
On material (3), and it is rotatably installed in shell (1) one end；It is described to brush wheel (22) mounted on wire rod (3) side, the tensioning wheel
(23) corresponding to be mounted on wire rod (3) other side；Coupled wheel (24) contact, which is ined succession, brushes wheel (22)；Coupled wheel (24) is for matching
It closes drive module (6) and controls equal layer module (5)；Deashing pipe (21) inner tube is set as taper, deashing pipe (21) interior tapered face
Equipped with spiral bristle (221).
7. a kind of enameled wire overlay film thickness adjustment system according to claim 6, it is characterised in that：The coupled wheel (24)
One group of No. two sheet rubber (242) is equipped in groove；No. two sheet rubber (242) sides are equipped with arc groove (243)；The arc is recessed
Slot (243) bottom is equipped with conical through-hole (244), and it is major diameter that conical through-hole (244), which is connected to arc groove (243) bottom end,.
8. a kind of enameled wire overlay film thickness adjustment system according to claim 6, it is characterised in that：The deashing pipe (21)
One end, which is equipped with, takes out dirt pipe (25)；Deashing pipe (21) other end is equipped with one group of air inducing hole (26)；Air inducing hole (26) setting
At screw type.
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| CN201810306362.1A CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| CN201810306362.1A CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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| CN108470608A true CN108470608A (en) | 2018-08-31 |
| CN108470608B CN108470608B (en) | 2019-06-18 |
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| CN201810306362.1A Active CN108470608B (en) | 2018-04-08 | 2018-04-08 | A kind of enameled wire overlay film thickness adjustment system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113231248A (en) * | 2021-05-17 | 2021-08-10 | 中天科技海缆股份有限公司 | Coating device and method for cable protective layer |
| CN113299439A (en) * | 2021-07-26 | 2021-08-24 | 江苏伟同如自动化设备有限公司 | Electric enameled wire manufacturing and processing machine and processing technology |
| CN113555169A (en) * | 2021-08-04 | 2021-10-26 | 铜陵市创威科技有限责任公司 | Flat wire single-side painting die |
| CN114713433A (en) * | 2022-04-14 | 2022-07-08 | 胡云龙 | Polyurethane enameled wire production system |
| CN115502050A (en) * | 2022-08-24 | 2022-12-23 | 浙江联杰科技有限公司 | Automatic coating tool and coating method for cable protection layer |
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| CN101234373A (en) * | 2008-02-29 | 2008-08-06 | 常州苏云电气有限公司 | Constant tension force enameling machine |
| CN107695246A (en) * | 2017-11-20 | 2018-02-16 | 湖州汇丰电工科技有限公司 | A kind of vertical wire enamelling forming machine |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113231248A (en) * | 2021-05-17 | 2021-08-10 | 中天科技海缆股份有限公司 | Coating device and method for cable protective layer |
| CN113299439A (en) * | 2021-07-26 | 2021-08-24 | 江苏伟同如自动化设备有限公司 | Electric enameled wire manufacturing and processing machine and processing technology |
| CN113555169A (en) * | 2021-08-04 | 2021-10-26 | 铜陵市创威科技有限责任公司 | Flat wire single-side painting die |
| CN114713433A (en) * | 2022-04-14 | 2022-07-08 | 胡云龙 | Polyurethane enameled wire production system |
| CN115502050A (en) * | 2022-08-24 | 2022-12-23 | 浙江联杰科技有限公司 | Automatic coating tool and coating method for cable protection layer |
| CN115502050B (en) * | 2022-08-24 | 2023-12-19 | 浙江联杰科技有限公司 | Automatic coating tool for cable protection layer and coating method thereof |
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|---|---|
| CN108470608B (en) | 2019-06-18 |
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Denomination of invention: A film thickness adjustment system for enameled wire Effective date of registration: 20220428 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980004959 |
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Date of cancellation: 20230628 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2022980004959 |
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Denomination of invention: A Film Thickness Adjustment System for Enameled Wire Effective date of registration: 20230918 Granted publication date: 20190618 Pledgee: Zhejiang Tailong Commercial Bank Co.,Ltd. Ningbo Fenghua sub branch Pledgor: ZHEJIANG YINGLICHENG MATERIAL TECHNOLOGY Co.,Ltd. Registration number: Y2023980057047 |