CN217050465U

CN217050465U - Automatic turnover machine

Info

Publication number: CN217050465U
Application number: CN202220115917.6U
Authority: CN
Inventors: 李柏翰
Original assignee: Kunshan Zhengtongming Metal Co ltd
Current assignee: Kunshan Zhengtongming Metal Co ltd
Priority date: 2022-01-17
Filing date: 2022-01-17
Publication date: 2022-07-26
Anticipated expiration: 2032-01-17

Abstract

The utility model relates to an automatic upset machine, including carrying unit, upset unit, material loading conveying unit and unloading conveying unit, material loading conveying unit is used for the material loading of empty line frame, the carrying unit includes upper and lower actuating mechanism and horizontal drive mechanism, horizontal drive mechanism is used for driving upper and lower actuating mechanism and carries out the motion of horizontal direction, carry the line frame to the upset unit under horizontal drive mechanism's effect after the tight line frame of upper and lower actuating mechanism clamp, the upset unit is used for the upset of line frame and the material loading of the steel of being convenient for, unloading conveying unit is used for carrying the line frame of filling with steel to next process. The utility model discloses in utilize the cooperation between transport unit, upset unit, material loading conveying unit and the unloading conveying unit, and the automatic operation such as the last unloading of accomplishing the line frame, the transport of line frame and line frame upset, work efficiency is high, degree of automation is high.

Description

Automatic turnover machine

Technical Field

The utility model relates to a upset machine, concretely relates to automatic upset machine for customizing thing frame.

Background

The steel is a material with certain shape, size and performance, which is made of steel ingots, steel billets or steel materials through pressure processing. Most of steel processing is pressure processing, which causes processed steel to generate plastic deformation, and the processing temperature of steel can be divided into cold processing and hot processing. In the steel production process, the annular steel sleeves are arranged on the material rack to facilitate transportation, and the high material rack is very inconvenient to feed and low in production efficiency.

SUMMERY OF THE UTILITY MODEL

In order to overcome the defects, the utility model provides an automatic turnover machine, this turnover machine utilize the upset unit to rotate the line frame on the roll-over table from vertical state to horizontality, and be convenient for adorn steel on the line frame, and improved the speed of material loading.

The utility model discloses a solve the technical scheme that its technical problem adopted and be:

the utility model provides an automatic upset machine, includes handling unit, upset unit, material loading conveying unit and unloading conveying unit, material loading conveying unit is used for the material loading of empty line frame, the handling unit includes upper and lower actuating mechanism and horizontal drive mechanism, horizontal drive mechanism is used for driving upper and lower actuating mechanism and carries out the motion of horizontal direction, upper and lower actuating mechanism presss from both sides behind the tight line frame and carries the line frame to the upset unit under horizontal drive mechanism's effect on, the upset unit is used for the upset of line frame and the material loading of the steel of being convenient for, unloading conveying unit is used for carrying the line frame of filling with steel to next process.

Preferably, the carrying unit further comprises a first support and a support platform, wherein two parallel sliding rods are arranged on the first support, pulleys are fixedly mounted on two sides of the support platform, and the support platform is slidably arranged on the sliding rods through the pulleys.

Preferably, the up-and-down driving mechanism comprises a first hydraulic cylinder and a hook connected to the first hydraulic cylinder, the first hydraulic cylinder is vertically installed on the supporting table, the hook is connected to a piston rod of the first hydraulic cylinder through a hook fixing seat, the hook is located below the supporting table, and the first hydraulic cylinder is used for driving the hook to move up and down.

Preferably, the horizontal driving mechanism includes a first motor, a conical fluted disc, a transmission disc set and a rack, the first motor and the transmission disc set are installed on the supporting table, the rack is fixedly installed on the sliding rod, the first motor is connected to the conical fluted disc through a first rotating shaft, the conical fluted disc is engaged with the transmission disc set, and the transmission disc set is engaged with the rack.

Preferably, the turning unit comprises a second support, a turning table and a second hydraulic cylinder, the turning table is rotatably mounted on the second support, the second hydraulic cylinder is obliquely mounted on the second support, and a piston rod of the second hydraulic cylinder is fixedly connected to the turning table.

Preferably, the two ends of the overturning platform are provided with second rotating shafts, a bearing seat is fixedly installed on the second support, the overturning platform is rotatably installed in the bearing seat through the second rotating shafts, and a fixing column for supporting the wire frame is installed on the overturning platform.

Preferably, the feeding and conveying unit includes a first roller frame, a second motor and a first roller group, the first roller group is rotatably mounted on the first roller frame, the second motor is connected to the first roller group, and the second motor can drive the first roller group to rotate.

Preferably, the blanking conveying unit includes a second roller frame, a third motor and a second roller group, the second roller group is rotatably mounted on the second roller frame, the third motor is connected to the second roller group, and the third motor can drive the second roller group to rotate.

Preferably, all install spacing subassembly on material loading conveying unit and the unloading conveying unit, spacing subassembly includes spacing cylinder, gag lever post, slide rail and slider, be equipped with the slide rail on first gyro wheel frame and the second gyro wheel frame, the gag lever post pass through slider slidable mounting in on the slide rail, spacing cylinder connect in gag lever post and this spacing cylinder can drive the gag lever post along slide rail horizontal slip.

The utility model has the advantages that: the utility model discloses in utilize the cooperation between transport unit, upset unit, material loading conveying unit and the unloading conveying unit, and the automatic operation such as the last unloading of accomplishing the line frame, the transport of line frame and line frame upset, work efficiency is high, degree of automation is high, utilizes the upset unit to overturn the line frame from vertical state to horizontality, and the material loading operation of the steel of being convenient for has improved the speed of steel material loading, and can prevent to cause in the transportation that the steel surface is impaired and influence final product appearance and mechanical properties.

Drawings

Fig. 1 is a schematic structural view of the present invention;

FIG. 2 is a front view of the present invention;

fig. 3 is a side view of the present invention;

FIG. 4 is an enlarged view taken at A in FIG. 1;

FIG. 5 is an enlarged view at B of FIG. 1;

FIG. 6 is an enlarged view at C of FIG. 1;

FIG. 7 is an enlarged view taken at D in FIG. 1;

fig. 8 is a schematic structural view of the turning unit of the present invention;

in the figure: 100-a carrying unit, 101-a first support, 102-a sliding rod, 103-a support table, 104-a pulley, 110-an up-and-down driving mechanism, 111-a first hydraulic cylinder, 112-a hook claw, 113-a hook claw fixing seat, 120-a horizontal driving mechanism, 121-a first motor, 122-a first rotating shaft, 123-a conical fluted disc, 124-a transmission disc group, 125-a rack, 200-a turning unit, 201-a second support, 202-a turning table, 203-a second rotating shaft, 204-a bearing seat, 205-a second hydraulic cylinder, 206-a fixed column, 300-a feeding conveying unit, 301-a first roller frame, 302-a second motor, 303-a first roller group, 304-a limiting cylinder, 305-a limiting rod, 306-a sliding rail and 307-a sliding block, 400-a blanking conveying unit, 401-a second roller carrier, 402-a third motor, 403-a second roller group and 500-a line frame.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

The embodiment is as follows: as shown in fig. 1 to 8, an automatic turnover machine includes a carrying unit 100, a turnover unit 200, a feeding conveying unit 300 and a discharging conveying unit 400, the feeding conveying unit 300 is used for feeding an empty wire rack 500, the carrying unit 100 includes an up-down driving mechanism 110 and a horizontal driving mechanism 120, the horizontal driving mechanism 120 is used for driving the up-down driving mechanism 110 to move in the horizontal direction, the up-down driving mechanism 110 clamps the wire rack 500 and then conveys the wire rack to the turnover unit 200 under the action of the horizontal driving mechanism 120, the turnover unit 200 is used for turnover of the wire rack 500 to facilitate feeding of steel, and the discharging conveying unit 400 is used for conveying the wire rack 500 filled with steel to the next process. The turnover unit 200 is located between the feeding conveying unit 300 and the discharging conveying unit 400, the conveying unit 100 is located above the turnover unit 200, when the turnover unit works, an empty coil holder 500 flows into the feeding conveying unit 300 from the previous process, after the coil holder is conveyed to the lower part of the conveying unit 100 by the feeding conveying unit 300, the upper and lower driving mechanisms 110 run to the position right above the coil holder 500 under the action of the horizontal driving mechanism 120, the upper and lower driving mechanisms 110 run downwards to clamp the coil holder, the horizontal driving mechanism 120 runs the coil holder horizontally to the turnover unit 200, the turnover unit 200 drives the coil holder 500 to turn over for 90 degrees to be in a horizontal state, the external mechanism sleeves a plurality of steel on the coil holder 500, the turnover unit 200 turns over the coil holder in the opposite direction to enable the coil holder to be in a vertical state, then the upper and lower driving mechanisms 110 clamp the coil holder again and convey the coil holder to the discharging conveying unit 400 under the action of the horizontal driving mechanism, and finally, the wire frame is conveyed to the next procedure by the blanking conveying unit. The utility model discloses in utilize the cooperation between transport unit, upset unit, material loading conveying unit and the unloading conveying unit, and the automatic operation such as the unloading of accomplishing the line frame, the transport of line frame and line frame upset, work efficiency is high, degree of automation is high, utilizes the upset unit to overturn the line frame to the horizontality from vertical state, and the material loading operation of the steel of being convenient for, and improved the speed of steel material loading.

As shown in fig. 1, the carrying unit 100 further includes a first support 101 and a support platform 103, wherein two parallel sliding rods 102 are disposed on the first support 101, pulleys 104 are fixedly mounted on two sides of the support platform 103, and the support platform 103 is slidably disposed on the sliding rods 102 through the pulleys 104. The slide bar 102 is horizontally disposed above the turnover unit 200, the feeding conveyor unit 300, and the discharging conveyor unit 400, the support stage 103 is slidably disposed on the slide bar 102, and the up-down driving mechanism 110 and the horizontal driving mechanism 120 are installed at the support stage 103.

As shown in fig. 3 and 4, the up-and-down driving mechanism 110 includes a first hydraulic cylinder 111 and a hook 112 connected to the first hydraulic cylinder, the first hydraulic cylinder 111 is vertically installed on the support platform 103, the hook 112 is connected to a piston rod of the first hydraulic cylinder 111 through a hook fixing seat 113, the hook 112 is located below the support platform 103, and the first hydraulic cylinder 111 is used for driving the hook 112 to move up and down. The first hydraulic cylinder 111 is an oil cylinder, the hydraulic cylinder can be replaced by an air cylinder, the hook claw 112 can move up and down under the action of the first hydraulic cylinder 111, and the hook claw 112 can clamp the wire frame 500 by using a clamping jaw air cylinder.

As shown in fig. 1 and 4, the horizontal driving mechanism 120 includes a first motor 121, a bevel gear plate 123, a pulley plate 124, and a rack 125, wherein the first motor 121 and the pulley plate 124 are mounted on the supporting platform 103, the rack 125 is fixedly mounted on the sliding rod 102, the first motor 121 is connected to the bevel gear plate 123 through a first rotating shaft 122, the bevel gear plate 123 is engaged with the pulley plate 124, and the pulley plate 124 is engaged with the rack 125. The rack 125 is arranged along the length direction of the sliding rod 102 and located inside the sliding rod, the transmission disc set 124 includes a small toothed disc, a connecting shaft and a large toothed disc, the small toothed disc and the large toothed disc are fixedly mounted at the upper end and the lower end of the connecting shaft, the small toothed disc is engaged with the bevel toothed disc, the large toothed disc is engaged with the rack, during operation, the first motor 121 drives the first rotating shaft 122 at both sides to rotate, the first rotating shaft drives the bevel toothed disc 123 to rotate, and the bevel toothed disc drives the transmission disc set 124 to horizontally move along the rack, thereby driving the entire supporting table 103 to move back and forth.

As shown in fig. 5 and 6, the flipping unit 200 includes a second support 201, a flipping table 202, and a second hydraulic cylinder 205, wherein the flipping table 202 is rotatably mounted on the second support 201, the second hydraulic cylinder 205 is obliquely mounted on the second support 201, and a piston rod of the second hydraulic cylinder 205 is fixedly connected to the flipping table 202.

Two ends of the overturning platform 202 are provided with second rotating shafts 203, a bearing seat 204 is fixedly installed on the second support 201, the overturning platform 202 is rotatably installed in the bearing seat 204 through the second rotating shafts 203, and a fixing column 206 for supporting the wire rack 500 is installed on the overturning platform 202. Second pneumatic cylinder 205 lower extreme fixed mounting in second support 201, its piston rod connect in roll-over table 202, when the piston rod stretches out completely, roll-over table 202 is in the horizontality, after the piston rod retracts completely, roll-over table 202 is vertical state after being driven by the piston rod and rotating 90, is about to originally vertical line frame 500 of placing in roll-over table 202 rotates into the horizontal direction, and the material loading of the steel of being convenient for.

As shown in fig. 1 and 7, the feeding and conveying unit 300 includes a first roller frame 301, a second motor 302, and a first roller set 303, the first roller set 303 is rotatably mounted on the first roller frame 301, the second motor 302 is connected to the first roller set 303, and the second motor can drive the first roller set 303 to rotate. The first roller set 303 is rotatably mounted on a bearing seat of the first roller frame through a bearing, the first roller set 303 is composed of a plurality of rollers which are arranged at intervals, a driving shaft of the second motor is connected with one of the rollers through a belt pulley set, and the rollers are connected with each other through a gear disc and a chain, so that the second motor can drive the first roller set 303 to rotate synchronously, and when the wire frame is placed on the first roller set 303, the second motor 302 drives the first roller set 303 to rotate so as to drive the wire frame to move forwards.

As shown in fig. 8, the blanking conveying unit 400 includes a second roller frame 401, a third motor 402, and a second roller group 403, the second roller group 403 is rotatably mounted on the second roller frame 401, the third motor 402 is connected to the second roller group 403, and the third motor can drive the second roller group 403 to rotate. The blanking conveying unit and the loading conveying unit have the same structure, and the description is not repeated here.

As shown in fig. 6 and 7, the feeding conveying unit 300 and the discharging conveying unit 400 are both provided with a limiting assembly, the limiting assembly includes a limiting cylinder 304, a limiting rod 305, a slide rail 306 and a slide block 307, the slide rail 306 is provided on the first roller frame 301 and the second roller frame 401, the limiting rod 305 is slidably mounted on the slide rail 306 through the slide block 307, the limiting cylinder 304 is connected to the limiting rod 305, and the limiting cylinder can drive the limiting rod 305 to horizontally slide along the slide rail 306. The slide rail 306 is horizontally arranged on the first roller carrier or the second roller carrier, the arrangement direction of the slide rail is perpendicular to the arrangement direction of the roller carriers, the limiting rod 305 is parallel to the direction of the roller carriers, the limiting rod 305 is used for positioning the wire frame 500, and the position of the limiting rod in the front-back direction can be adjusted through the limiting cylinder so as to meet the wire frame positioning requirements of different specifications.

The utility model discloses an operation process: during operation, an empty bobbin 500 flows onto the feeding and conveying unit 300 from the previous process, after the bobbin is conveyed to the lower part of the carrying unit 100 by the feeding and conveying unit 300, the up-down driving mechanism 110 moves to the position right above the bobbin 500 under the action of the horizontal driving mechanism 120, the up-down driving mechanism 110 moves downwards to clamp the bobbin by using the hook claw 112, the horizontal driving mechanism 120 drives the bobbin to move to the position right above the overturning platform 202, the first hydraulic cylinder 111 drives the bobbin to move downwards again to insert the bobbin into the fixed column 206 of the overturning platform 202, the piston rod of the second hydraulic cylinder 205 retracts to rotate the overturning platform 90 degrees, that is, the bobbin 500 is overturned to be in a horizontal state, the external mechanism sleeves a plurality of steel materials on the bobbin 500, the second hydraulic cylinder 205 overturns the bobbin in the opposite direction again to be in a vertical state, then the up-down driving mechanism 110 clamps the bobbin again and conveys the bobbin to the blanking conveying unit 400 under the action of the horizontal driving mechanism, and finally, the wire frame is conveyed to the next procedure by the blanking conveying unit.

It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several changes and modifications can be made, which are within the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the appended claims.

Claims

1. An automatic upset machine which characterized in that: including handling unit (100), upset unit (200), material loading conveying unit (300) and unloading conveying unit (400), material loading conveying unit (300) are used for the material loading of empty line frame (500), handling unit (100) are including upper and lower actuating mechanism (110) and horizontal drive mechanism (120), horizontal drive mechanism (120) are used for driving upper and lower actuating mechanism (110) and carry out the motion of horizontal direction, drive mechanism (110) clamp down line frame (500) from top to bottom carry the line frame to upset unit (200) under the effect of horizontal drive mechanism (120) on, upset unit (200) are used for the upset of line frame (500) and the material loading of the steel of being convenient for, unloading conveying unit (400) are used for carrying line frame (500) of filling with the steel to next process.

2. The automatic upender of claim 1, wherein: the carrying unit (100) further comprises a first support (101) and a support table (103), two parallel sliding rods (102) are arranged on the first support (101), pulleys (104) are fixedly mounted on two sides of the support table (103), and the support table (103) is slidably arranged on the sliding rods (102) through the pulleys (104).

3. The automatic upender of claim 2, wherein: the vertical driving mechanism (110) comprises a first hydraulic cylinder (111) and a hook claw (112) connected to the first hydraulic cylinder, the first hydraulic cylinder (111) is vertically installed on the supporting platform (103), the hook claw (112) is connected to a piston rod of the first hydraulic cylinder (111) through a hook claw fixing seat (113), the hook claw (112) is located below the supporting platform (103), and the first hydraulic cylinder (111) is used for driving the hook claw (112) to move vertically.

4. The automatic upender of claim 2, wherein: the horizontal driving mechanism (120) comprises a first motor (121), a bevel gear disc (123), a transmission disc group (124) and a rack (125), wherein the first motor (121) and the transmission disc group (124) are installed on the supporting platform (103), the rack (125) is fixedly installed on the sliding rod (102), the first motor (121) is connected to the bevel gear disc (123) through a first rotating shaft (122), the bevel gear disc (123) is meshed with the transmission disc group (124), and the transmission disc group (124) is meshed with the rack (125).

5. The automatic upender of claim 1, wherein: the overturning unit (200) comprises a second support (201), an overturning platform (202) and a second hydraulic cylinder (205), wherein the overturning platform (202) is rotatably installed on the second support (201), the second hydraulic cylinder (205) is obliquely installed on the second support (201), and a piston rod of the second hydraulic cylinder (205) is fixedly connected to the overturning platform (202).

6. The automatic upender of claim 5 wherein: two ends of the overturning platform (202) are provided with second rotating shafts (203), bearing seats (204) are fixedly installed on the second support (201), the overturning platform (202) is rotatably installed in the bearing seats (204) through the second rotating shafts (203), and fixing columns (206) used for supporting the wire frames (500) are installed on the overturning platform (202).

7. The automatic upender of claim 1, wherein: the feeding and conveying unit (300) comprises a first roller frame (301), a second motor (302) and a first roller group (303), wherein the first roller group (303) is rotatably installed on the first roller frame (301), the second motor (302) is connected to the first roller group (303), and the second motor can drive the first roller group (303) to rotate.

8. The automatic upender of claim 7, wherein: the blanking conveying unit (400) comprises a second roller frame (401), a third motor (402) and a second roller group (403), the second roller group (403) is rotatably installed on the second roller frame (401), the third motor (402) is connected to the second roller group (403), and the third motor can drive the second roller group (403) to rotate.

9. The automatic upender of claim 8 wherein: all install spacing subassembly on material loading conveying unit (300) and unloading conveying unit (400), spacing subassembly includes spacing cylinder (304), gag lever post (305), slide rail (306) and slider (307), be equipped with slide rail (306) on first gyro wheel frame (301) and second gyro wheel frame (401), gag lever post (305) through slider (307) slidable mounting in on slide rail (306), spacing cylinder (304) connect in gag lever post (305) and this spacing cylinder can drive gag lever post (305) along slide rail (306) horizontal slip.