CN217024376U - Full-automatic fungus package inoculation production line - Google Patents

Abstract

The utility model provides a full-automatic fungus bag inoculation production line which comprises a full-automatic undercarriage mechanism, a positioning transmission mechanism and an inoculation mechanism, wherein the undercarriage mechanism is arranged on the upper part of a machine frame; the full-automatic undercarriage mechanism comprises a rack, a lifting platform arranged on the rack, and a material conveying line and a grabbing assembly arranged on the lifting platform, wherein the material conveying line comprises a horizontal conveying line and a follow-up conveying line hinged to the tail end of the horizontal conveying line; the grabbing component is used for grabbing the fungus bags on the material rack and placing the fungus bags on the horizontal transmission line. The positioning transmission mechanism comprises a transition conveying line, a station stepping line, a transition taking and placing assembly and a rotary positioning assembly; the follow-up transmission line is connected with the transition transmission line, and the transition picking and placing assembly sequentially puts fungus bags on the transition transmission line into a limiting station of the station stepping line; the rotary positioning assembly is used for positioning the direction of the air holes of the fungus bags; the inoculation mechanism is positioned at the rear end of the station walking line and used for receiving the fungus bags output by the station walking line and carrying out punching and inoculation. Thus, the automatic inoculation operation of the fungus bags is realized.

Description

Full-automatic fungus package inoculation production line

Technical Field

The utility model relates to the field of edible fungus bag production, in particular to a full-automatic fungus bag inoculation production line.

Background

At present, the fungus bag of the edible fungus realizes the mechanized operation of automatic bagging of the culture medium. Before the fungus bags are injected and inoculated, holes are punched at corresponding positions of the fungus bags, air holes are formed in the fungus bags during high-temperature sterilization in a bagging process, and the direction of the holes of the air holes in inoculation needs to be the same as the direction of inoculation; in the prior art, the fungus bags are placed in a production line after being distinguished by human eyes, for example, the fungus bags are placed in the production line with the air holes facing upwards. However, this manual operation method has a large orientation deviation and is inefficient.

SUMMERY OF THE UTILITY MODEL

Therefore, the utility model provides a full-automatic fungus bag inoculation production line which can automatically perform blanking, positioning and inoculation and realize full-automatic inoculation production.

In order to realize the purpose, the technical scheme provided by the utility model is as follows:

a full-automatic fungus package inoculation production line includes: the full-automatic undercarriage setting mechanism, the positioning transmission mechanism and the inoculation mechanism; the full-automatic undercarriage mechanism comprises a rack, a lifting platform arranged on the rack, a material conveying line and a grabbing assembly, wherein the material conveying line and the grabbing assembly are arranged on the lifting platform; the grabbing component is used for grabbing the fungus bags on the material rack and placing the fungus bags on the horizontal transmission line, and the fungus bags are transmitted to the follow-up transmission line through the horizontal transmission line; the positioning transmission mechanism comprises a transition conveying line, a station stepping line positioned at the rear end of the transition conveying line, a transition pick-and-place assembly positioned between the transition conveying line and the station stepping line and a rotary positioning assembly corresponding to the station stepping line; the tail end of the follow-up transmission line can be in slidable butt joint with the transition transmission line, the transmission belt of the station walking line is provided with limiting stations at equal intervals, and the transition taking and placing assembly is used for sequentially placing fungus bags on the transition transmission line into the limiting stations of the station walking line; the rotary positioning assembly is used for positioning the direction of the air holes of the fungus bags; the inoculation mechanism is located at the rear end of the station walking line and used for receiving the fungus bags output by the station walking line, and punching and inoculating are carried out.

Furthermore, the horizontal transmission line extends along the Y-axis direction, and the grabbing component can slide on the lifting platform along the Y-axis direction; the grabbing component comprises an image collector and at least one group of grabbing units, and the image collector is used for collecting fungus bags on the material rack; the grabbing unit comprises a first telescopic driving arm and a second telescopic driving arm which can be telescopic in the X-axis direction, and a first sucker laterally arranged is arranged at the end part of the first telescopic driving arm; and a second sucker arranged downwards is arranged on the second telescopic driving arm.

Furthermore, a plurality of second suckers are arranged on the second telescopic driving arm, and the plurality of second suckers are arranged along the X-axis direction.

Furthermore, a first telescopic driving arm and a second telescopic driving arm of the same group of grabbing units are vertically arranged.

Furthermore, the grabbing units are provided with two groups, and the two groups of grabbing units are arranged along the Y-axis direction.

Further, the grabbing assembly further comprises a distance adjusting device, and the distance adjusting device adjusts the distance between the two groups of grabbing units.

Furthermore, the rotary positioning assembly comprises an image collector, a lifting driver and a rotary supporting unit; the image collector is positioned above the station walking line to collect fungus bag images on the limiting station; the rotary supporting unit is arranged below the station stepping line, and the lifting driver is connected with the rotary supporting unit to drive the rotary supporting unit to move up and down.

Furthermore, the rotary supporting unit comprises a connecting frame, a rotary driver, a driving roller and a driven roller, wherein the driving roller and the driven roller are arranged at the top of the connecting frame at intervals, and the rotary driver is fixed on the connecting frame and is in transmission connection with the driving roller; the lifting driver is connected with the connecting frame and drives the rotary supporting unit to lift until the driving roller and the driven roller support the fungus bags on the limiting stations.

Furthermore, the transition taking and placing assembly comprises a horizontal transmission unit, a lifting transmission unit arranged on the horizontal transmission unit and a sucker arranged on the lifting transmission unit; the horizontal transmission unit drives the lifting transmission unit and the sucker to switch between the transition conveying line and the station stepping line; the lifting transmission unit drives the sucker to lift so as to take and place the fungus bags.

Furthermore, a discharging, taking and placing assembly is arranged at the rear end of the station stepping line of the positioning and conveying mechanism; the inoculation mechanism comprises a station transmission line, a punching assembly and an inoculation assembly, a support seat is arranged on the station transmission line, and the discharging and taking assembly is used for transferring the fungus bags output by the station walking line to the support seat of the station transmission line; the punching assembly and the inoculation assembly correspond to station transmission lines respectively, the punching assembly punches bacteria bags on the supporting base, and the inoculation assembly is located at the rear end of the punching assembly and used for injecting bacteria to the bacteria bags.

Through the technical scheme provided by the utility model, the method has the following beneficial effects:

during operation, the full-automatic fungus bag unloading mechanism unloads fungus bags from the material rack and transmits the fungus bags to the positioning transmission mechanism through the following transmission line, so that the fungus bags are automatically unloaded; after the positioning transmission mechanism receives the fungus bags, the transitional pick-and-place assembly sequentially places the input fungus bags on the limiting stations of the station walking lines; the automatic positioning is realized through the rotary positioning of the rotary positioning component; then the product is output to an inoculation mechanism for inoculation. Thus, the full-automatic production of fungus bag setting, positioning and inoculation is realized.

Drawings

FIG. 1 is a schematic structural diagram of a full-automatic fungus bag inoculation production line in the embodiment;

FIG. 2 is a side view of the fully automatic racking mechanism of the embodiment;

FIG. 3 is a front view of the fully automatic racking mechanism of the embodiment;

FIG. 4 is a schematic view of the structure of a first telescopic drive arm portion in the embodiment;

FIG. 5 is a schematic view of the structure of a second telescopic drive arm portion in the embodiment;

FIG. 6 is a schematic view showing a connection structure of two first telescopic driving arms of two groups of the grasping units according to the embodiment;

FIG. 7 is a schematic view showing a connection structure of two second telescopic driving arms of two groups of the grasping units according to the embodiment;

FIG. 8 is a schematic structural view of a positioning and conveying mechanism in an embodiment;

FIG. 9 is a schematic view showing the construction of a station stepping line in the embodiment;

FIG. 10 is a schematic view showing a structure of a rotation supporting unit according to an embodiment;

FIG. 11 is a schematic structural view of an inoculating mechanism in an embodiment;

fig. 12 is a partial structural view of the punching assembly in the embodiment.

Detailed Description

To further illustrate the various embodiments, the present invention provides the accompanying figures. The accompanying drawings, which are incorporated in and constitute a part of this disclosure, illustrate embodiments of the utility model and, together with the description, serve to explain the principles of the embodiments. Those skilled in the art will appreciate still other possible embodiments and advantages of the present invention with reference to these figures. Elements in the figures are not drawn to scale and like reference numerals are generally used to indicate like elements.

The utility model will now be further described with reference to the accompanying drawings and detailed description.

This embodiment provides a full-automatic fungus package inoculation production line, referring to fig. 1, includes: the full-automatic shelf-unloading mechanism 100, the positioning transmission mechanism 200 and the inoculation mechanism 300. With reference to fig. 2 and fig. 3, the full-automatic unloading mechanism 100 includes a frame 11, a lifting platform 12 disposed on the frame 11, and a material conveying line 13 and a grabbing component 16 disposed on the lifting platform 12, where the lifting platform 12 can drive the material conveying line 13 and the grabbing component 16 to move up and down. Specifically, a vertical guide rail is provided on the frame 11, and the lifting platform 12 is slidably mounted on the vertical guide rail and is driven by the lifting driving device 121 to move up and down.

The material conveying line 13 comprises a horizontal conveying line 131 and a follow-up conveying line 132 hinged at the tail end of the horizontal conveying line 131. When the lifting platform 12 is lifted, the horizontal transmission line 131 is driven to lift, and the following transmission line 132 adjusts the inclination accordingly. The grabbing component 16 is used for grabbing the fungus bags 1 on the material rack 2 and placing the fungus bags on the horizontal transmission line 131, and the fungus bags 1 are transmitted to the follow-up transmission line 132 through the horizontal transmission line 131.

With continued reference to fig. 8 to 10, the positioning transmission mechanism 200 includes a transition conveyor line 210, a station step-in line 230 located at a rear end of the transition conveyor line 210, a transition pick-and-place assembly 220 located between the transition conveyor line 210 and the station step-in line 230, and a rotary positioning assembly 240 corresponding to the station step-in line 230; the end of the follow-up transmission line 132 slidably abuts on the transition transmission line 210, and in particular, in this embodiment, the end of the follow-up transmission line 132 is provided with an abutment pulley 1321, and slidably abuts on the transition transmission line 210 through the abutment pulley 1321. In this way, the position of the servo transmission line 132 can be adaptively adjusted regardless of the lifting/lowering platform 12 of the fully automatic lowering mechanism 100. The fungus bag 1 output by the follow-up transmission line 132 is transmitted to the transition transmission line 210.

The conveyor belt of the station walking line 230 is provided with equidistant limiting stations 2301, and the transition pick-and-place assembly 220 is used for sequentially placing fungus bags on the transition conveyor line 210 onto the limiting stations 2301 of the station walking line 230 to realize equidistant transmission; the rotary positioning component 240 is used for positioning the direction of the air holes of the fungus bag 1, for example, the air holes of the fungus bag 1 are arranged upwards. The inoculation mechanism 300 is located at the rear end of the station walking line 230 to receive the fungus bags output by the station walking line 230, and perform perforation and inoculation.

During operation, the full-automatic unloading mechanism 100 unloads the fungus bag 1 from the material rack 2 and transmits the fungus bag to the positioning transmission mechanism 200 through the follow-up transmission line 132, so that the fungus bag 1 is automatically unloaded; after the positioning transmission mechanism 200 receives the fungus packs 1, the transitional pick-and-place assembly 220 sequentially puts the input fungus packs into the limiting stations 2301 of the station walking line 230; and is rotationally positioned by a rotational positioning component 240 to realize automatic positioning; and then output to the inoculation mechanism 300 for inoculation. Thus, the full-automatic production of the fungus bag 1 for putting down, positioning and inoculation is realized.

Specifically, the operations of the full-automatic fungus bag inoculation production line, the full-automatic off-rack mechanism 100, the positioning transmission mechanism 200 and the inoculation mechanism 300 are all coordinated and controlled by a control system of the production line. The details of the connection and the control principle are prior art, and are known and used by those skilled in the art of automation for a long time, and are not described in detail here.

Further, as shown in fig. 2 to 7, in this embodiment, the horizontal transmission line 131 extends along the Y-axis direction, and the grabbing component 16 can slide on the lifting platform 12 along the Y-axis direction to grab the fungus bags 1 on the same layer on the material rack 2. Specifically, the lifting platform 12 is provided with a Y-axis guide rail, the grabbing component 16 is slidably assembled on the Y-axis guide rail and is driven by a Y-axis driving device, so that the grabbing component 16 slides in the Y-axis direction, and the structure is simple.

The grabbing component 16 comprises an image collector 17 (defined as a first image collector 17) and at least one group of grabbing units 14, wherein the first image collector 17 is used for collecting the fungus bags 1 on the material rack 2; the grabbing unit 14 comprises a first telescopic driving arm 141 and a second telescopic driving arm 142 which can be telescopic in the X-axis direction, and a first suction disc 1411 arranged laterally is arranged at the end part of the first telescopic driving arm 141; the second telescopic driving arm 142 is provided with a second suction cup 1421 disposed downward.

Specifically, the working steps of the full-automatic undercarriage mechanism are as follows:

a1, transferring the material rack 2 to a position corresponding to the full-automatic rack discharging mechanism; the lifting platform 12 is lifted to enable the material conveying line 13 and the grabbing component 16 on the lifting platform to correspond to the material storage layer of the material rack 2;

specifically, the material frame 2 is provided with a plurality of material storage layers, and a plurality of layers of fungus bags 1 are stacked in the material storage layers. The full-automatic undercarriage mechanism 100 undercarriage the fungus bags 1 on the storage layer of each layer in sequence.

Specifically, in this embodiment, be provided with transmission line 18 in one of them side of full-automatic mechanism of putting down, material frame 2 realizes automatic the transfer through the transmission of transmission line 18, and further saving manual handling shifts more steadily and accurately.

A2, collecting the stacking condition of the fungus packs 1 in the storage layer in real time by the first image collector 17;

thus, the stacking condition of the fungus bags 1 in the storage layer can be clearly confirmed, such as the number of stacked fungus bags 1, the number of each layer, specific positions and the like. So that the gripping unit is aligned with the respective pad 1.

Specifically, the first image collector 17 is implemented by an industrial camera, but of course, other cameras such as a CCD camera may be used.

A3, aligning the first telescopic driving arm 141 with the upper fungus bag 1 of the material storage layer, extending out to enable the first suction disc 1411 to suck the upper fungus bag 1 laterally, then retracting to pull out the upper fungus bag 1 onto the horizontal transmission line 131 until all fungus bags 1 on the upper layer are pulled out, and enabling the material storage layer to leave an upper space;

specifically, the size of the empty upper space is such that the lower second telescopic drive arm 142 can be accommodated.

Specifically, the fungus bag 1 is transferred to the horizontal transfer line 131, then transferred to the following transfer line 132 through the horizontal transfer line 131, and then transferred to the subsequent stage production line through the following transfer line 132, so as to implement output.

A4, the second telescopic driving arm 142 extends into the upper space of the storage layer, the second suction cup 1421 facing downwards sucks the fungus bag 1, and lifts the fungus bag 1 out to the horizontal transmission line until all the remaining fungus bags 1 in the storage layer are taken out.

Specifically, the fungus package 1 is lifted and taken out by the second telescopic driving arm 142, the specific action is taken as, after the fungus package 1 is sucked by the second sucker 1421, the fungus package 1 is lifted upwards firstly (the action is driven by the lifting platform 12), so that the fungus package 1 is suspended and then moved out, and in the process, the fungus package 1 cannot rub against each other, so that the damage caused by transfer to the fungus package 1 is avoided.

And A5, repeating the actions from the step A1 to the step A4 until all the fungus packs 1 on the whole material rack 2 are rotated out.

Specifically, the movement of the grasping assembly 16 on the Y axis drives the first telescopic driving arm 141 and the second telescopic driving arm 142 to translate to grasp the fungus sacks on the same layer; the lifting platform 12 moves up and down to drive the first telescopic driving arm 141 and the second telescopic driving arm 142 to move up and down to grab the fungus sacks on different layers or the storage material layers corresponding to different layers.

By adopting the full-automatic unloading mechanism, the fungus bags 1 on the material rack 2 can be automatically transferred to a production line, so that manual operation is omitted; the efficiency is higher.

Meanwhile, at the beginning, the fungus bag 1 is fully stacked, and the fungus bag 1 can be sucked in the lateral direction and taken out in a pulling-out mode; the fungus bags can rub against each other in the pulling-out process, so that the fungus bags are easy to damage; therefore, when the upper fungus bag 1 is pulled out laterally by the first telescopic driving arm 141 until the material storage layer leaves the upper space, the second telescopic driving arm 142 is extended into the material rack 2 to lift and take out the fungus bag 1; the off-shelf transmission of the fungus bags 1 is ensured to the maximum extent, and the damage to the fungus bags 1 is minimized.

Further, a plurality of second suction cups 1421, two in this embodiment, are disposed on the second telescopic driving arm 142, and the two second suction cups 1421 are arranged along the X-axis direction. So, after the second telescopic driving arm 142 stretches into the material frame 2, the two second suction cups 1421 can simultaneously suck the same fungus bag 1, so that the stress of the fungus bag 1 is more uniform, and the fungus bag can be taken out more stably. Of course, in other embodiments, the number of the second suction cups 1421 on the second telescopic driving arm 142 is not limited to this, as long as it is enough to smoothly suck the fungus bag 1.

Further, the first telescopic driving arm 141 and the second telescopic driving arm 142 of the same group of grabbing units 14 are vertically arranged; specifically, in this embodiment, the second driving arm 142 is located above the first driving arm 141, so as to be arranged in a vertical direction. The layout space in the horizontal direction can be saved.

Still further, the grabbing units 14 are provided with two groups, and the two groups of grabbing units 14 are arranged along the Y-axis direction. Thus, the first telescopic driving arms 141 of the two groups of gripping units 14 are located at the same level, and the second telescopic driving arms 142 of the two groups of gripping units 14 are located at the same level; and the spacing is equal. The mutual interference influence can not be caused during operation.

Further, the first telescopic driving arms 141 of the two groups of grabbing units 14 are driven by the same first driving device; the two first telescopic drive arms 141 have good consistency of action. Similarly, the second telescopic driving arms 142 of the two groups of grabbing units 14 are driven by the same second driving device; so that the two second telescopic driving arms 142 have good consistency of action.

Further, in this embodiment, the first image collector 17 is fixed on one of the first telescopic driving arms 141 for layout convenience. Meanwhile, an illumination light source is further arranged, light is supplemented to the material rack through the illumination light source, and the image acquisition effect of the first image acquisition device 17 is better.

Further, the grabbing assembly 16 further comprises a spacing adjusting device 15, and the spacing adjusting device 15 adjusts the spacing between the two groups of grabbing units 14. By the arrangement, the distance between the two groups of grabbing units 14 can be adjusted according to the distance between two adjacent fungus bags 1, and the applicability is wider.

Specifically, the distance adjusting device 15 includes a driving motor, a gear and a rack, the driving motor is fixed on one of the grabbing units 14, the rack is fixed on the other grabbing unit 14 and extends along the Y-axis direction, and the gear is sleeved on a driving shaft of the driving motor and is meshed with the rack. When the distance between two groups of grabbing units 14 needs to be adjusted, the driving motor drives the gear to rotate, and the two groups of grabbing units 14 are close to or far away from each other through the matching of the gear and the rack. The distance adjusting device 15 has such a structure, and is simple in design and easy to implement. Of course, in other embodiments, the structure of the spacing adjustment device 15 is not limited thereto.

Further, a limiting station is arranged on the transmission belt of the follow-up transmission line 132. When the fungus package 1 is transmitted to the follow-up transmission line by the horizontal transmission line 131, the fungus package 1 can be limited by the limiting station, the transmission stability of the fungus package 1 is ensured, and abnormal transmission caused by the inclined arrangement of the follow-up transmission line 132 is prevented.

Specifically, the limiting station consists of two limiting blocks arranged at intervals. The fungus package 1 is restricted between two stopper, simple structure, and can not influence the normal circulation of transmission band.

Further, in this embodiment, a hydraulic lifting platform (not shown) is further disposed at the bottom of the conveying line 18 for conveying the material rack 2. With such an arrangement, when the lifting platform 12 is lowered to the level of the follow-up transmission line 132, the continuous lowering of the lifting platform 12 may cause the end of the follow-up transmission line 132 to tilt and separate from the transmission line at the rear section (i.e. the transition transmission line 210 of the positioning transmission mechanism 200), so that in this case, the lifting platform 12 does not continue to be lowered, but the hydraulic lifting platform is used to lift the whole material rack to a suitable position, so that the material layer at the lower layer of the material rack 2 corresponds to the lifting platform 12. Of course, in other embodiments, if there is no lower storage layer on the material rack 2 than when the following transmission line 132 is horizontally disposed, the structure of the hydraulic lifting platform is not required.

Further, in the positioning transmission mechanism 200, the rotary positioning component 240 includes an image collector 241 (positioned as a second image collector 241), a lifting driver 243, and a rotary supporting unit 242; the second image collector 241 is positioned above the station walking line 230 to collect images of the fungus bags 1 on the limiting station 2301; specifically, in this embodiment, the second image collector 241 is an industrial camera, but a CCD camera or the like may also be used. The rotary supporting unit 242 is disposed below the station walking line 230, and the lifting driver 243 is connected to the rotary supporting unit 242 to drive the rotary supporting unit 242 to move up and down.

During production, the fungus packs 1 are input by the transition conveying line 210, and the transition taking and placing assembly 220 sequentially places the input fungus packs 1 on the limiting stations 2301 of the station walking line 230; when the fungus bag 1 on the limiting station 2301 corresponds to the rotary positioning assembly 240, the lifting driver 243 drives the rotary supporting unit 242 to ascend so as to support the fungus bag 1 and drive the fungus bag 1 to rotate; the image collector 241 collects images of the rotating fungus packs 1 and outputs the images to a control system of a production line, when the fungus packs rotate to a proper position (if air holes in the fungus packs 1 are detected to be upward), the rotating supporting unit 242 stops rotating, the lifting driver 243 drives the rotating supporting unit 242 to descend, and the fungus packs 1 are positioned and placed on the limiting station 2301 again. Thus, the automatic positioning of the fungus bag 1 on the production line is realized. Compared with the prior art in which manual operation is adopted, the positioning precision is good and the efficiency is high.

Further preferably, in this embodiment, the rotation supporting unit 242 includes a connection frame 2421, a rotation driver 2422, a driving roller 2423 and a driven roller 2424, the driving roller 2423 and the driven roller 2424 are arranged at intervals on the top of the connection frame 2421, and the rotation driver 2422 is fixed on the connection frame 2421 and is in transmission connection with the driving roller 2423. Specifically, the lifting driver 243 is a lifting driving cylinder; the lifting driver 243 is connected with the connecting frame 2421, and the lifting driver 243 drives the rotary supporting unit 242 to lift until the driving roller 2423 and the driven roller 2424 support the fungus bag 1 on the limiting station 2301. When the fungus bag 1 rotates, the rotary driver 2422 drives the driving roller 2423 to rotate, so that the fungus bag 1 is driven to rotate. By adopting the structure, the fungus bag 1 is more stable in supporting and rotating when being supported, and the structure is simple. More specifically, in this embodiment, the rotary driver 2422 is a driving motor, and the driving motor is in transmission connection with the driving roll 2423 through a belt.

Still further, in this embodiment, the rotating driver 2422, the driving roll 2423 and the driven roll 2424 which are matched with each other are defined as a group of driving sets, and two groups of driving sets are arranged on the connecting frame 2421 to respectively correspond to two adjacent limiting stations 2301 of the station stepping line 230. Therefore, two fungus bags 1 can be positioned at one time, and the efficiency is effectively improved. Of course, in other embodiments, the number of drive groups is not limited thereto.

Further, the limiting station 2301 of the station stepping line 230 is composed of two blocking members 231 arranged at intervals; the bag 1 is confined between two barriers 231. So set up, simple structure. Of course, in other embodiments, the utility model is not limited thereto.

Further, the transition picking and placing assembly 220 comprises a horizontal transmission unit 221, a lifting transmission unit 222 arranged on the horizontal transmission unit 221, and a suction cup 223 arranged on the lifting transmission unit 222; the horizontal transmission unit 221 drives the lifting transmission unit 222 and the suction cup 223 to switch between the transition conveying line 210 and the station stepping line 230; the lifting transmission unit 222 drives the suction disc 223 to lift so as to take and place the fungus bag 1, specifically, when the fungus bag 1 is grabbed, the fungus bag 1 is sucked through the suction disc 223, and when the fungus bag 1 is put down, the suction disc 223 breaks vacuum. So set up, simple structure, the operation is stable, and not fragile fungus package 1. Of course, in other embodiments, this is not limiting.

In still another embodiment, the horizontal driving unit 221 and the lifting driving unit 222 may be implemented by a conventional structure in the prior art. For example, the horizontal transmission unit 221 is realized by adopting a matching structure of a horizontally arranged screw rod and a screw rod nut; the lifting transmission unit 222 may be implemented using a vertically telescopic cylinder, etc.

Further, in this embodiment, a discharging, taking and placing assembly 250 is correspondingly disposed at the rear end of the station stepping line 230; the discharging and picking assembly 250 is used for outputting the fungus bags 1 (i.e. the fungus bags 1 which are positioned by the rotating and positioning assembly 240) conveyed to the end of the station walking line 230 to the inoculation mechanism 300.

Specifically, in this embodiment, the discharging taking and placing assembly 250 has the same structure as the transition taking and placing assembly 220, that is, the discharging taking and placing assembly 250 includes a horizontal transmission unit 251, a lifting transmission unit 252 disposed on the horizontal transmission unit 251, and a suction cup 253 disposed on the lifting transmission unit 252. The horizontal transmission unit 251 drives the lifting transmission unit 252 and the sucker 253 to switch between the station walking line 230 and the inoculation mechanism; the lifting transmission unit 252 drives the suction cup 253 to lift to take and place the fungus bag 1. In this way, the fungus bag 1 positioned on the station walking line 230 is smoothly transported to the inoculation mechanism 300 without damaging the orientation of the vent holes on the fungus bag 1. Of course, in other embodiments, the structure of the take-and-place module 250 is not limited thereto.

Further, in this embodiment, with reference to fig. 11 and 12, the inoculation mechanism 300 includes a station conveying line 310, a punching assembly 320, and an inoculation assembly 330, a support seat is disposed on the station conveying line 310, and the discharging and picking and placing assembly 250 transfers the fungus bag 1 output by the station stepping line 230 to the support seat of the station conveying line 310; the punching assembly 320 and the inoculation assembly 330 correspond to the station transmission line 310 respectively, the punching assembly 320 punches the fungus bag 1 on the support seat, and the inoculation assembly 330 is located at the rear end of the punching assembly 320 and used for injecting strains into the fungus bag 1.

Specifically, the punching assembly 320 comprises a lifting driver, a mounting frame 321 and a punching drill rod 322 assembled on the mounting frame 321, the mounting frame 321 is assembled on the frame of the inoculating mechanism 300 through a vertical guiding structure, and the lifting driver is in driving connection with the mounting frame 321 to drive the mounting frame 321 and the punching drill rod 322 thereon to lift. When the station transmission line 310 transmits the fungus bag 1 to the corresponding punching assembly 320, the lifting driver drives the punching drill rod 322 to descend, so that the punching drill rod 322 is inserted into the fungus bag 1 to realize punching.

More specifically, the bottom of the mounting frame 321 is further provided with a stripper plate 323, a spring 324 is arranged between the mounting frame 321 and the stripper plate 323, specifically, the mounting frame 321 is provided with a guide sleeve 3211, the stripper plate 323 is provided with a guide rod 3231, and the guide rod 3231 is sleeved in the guide sleeve 3211 to achieve vertical guiding. The spring 324 is sleeved on the guide rod 3231 and abuts against the guide sleeve 3211. Meanwhile, the stripper plate 323 is provided with a hole corresponding to the punching drill rod 322. During operation, the mounting frame 321 descends, the stripper plate 323 firstly abuts against the fungus bag 1, the punching drill rod 322 penetrates through the abdicating hole of the stripper plate 323 and is inserted into the fungus bag 1 to punch along with the continuous descending of the mounting frame 321, and at the moment, the spring 324 is in a compressed state. When the bacteria bag is separated, the mounting frame 321 and the punching drill rod 322 rise, and the stripper plate 323 is also abutted on the bacteria bag 1 under the action of the spring 324 until the punching drill rod 322 is extracted. Then the whole body is moved upwards to be separated from the fungus bag 1, and the perforation is completed.

The punching assembly 320 provided by the embodiment has the characteristics of simple structure, easiness in realization, good punching precision and the like. Of course, in other embodiments, the structure of punch assembly 320 is not limited thereto.

Further, the inoculation assembly 330 adopts an existing structure, such as a liquid inoculation machine for fungus bags disclosed in CN 214546161U. Certainly, in order to achieve better control precision, in this embodiment, the telescopic cylinder used for driving the lifting in the fungus bag liquid inoculation machine (i.e., the telescopic cylinder 41 in the fungus bag liquid inoculation machine disclosed in CN 214546161U) is replaced by an electric telescopic rod, and the lifting control is more precise by adopting the electric telescopic rod. Of course, in other embodiments, the structure of the inoculation assembly is not so limited.

Further, in this embodiment, the rear end of the inoculating mechanism 300 is further provided with a secondary packaging machine (not shown) for packaging the inoculated fungus bag 1 again. Specifically, the secondary packaging machine is the prior art.

While the utility model has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the utility model as defined by the appended claims.

Claims (10)

1. The utility model provides a full-automatic fungus package inoculation production line which characterized in that includes: the automatic seeding machine comprises a full-automatic rack descending mechanism, a positioning transmission mechanism and an inoculation mechanism;

the full-automatic undercarriage mechanism comprises a rack, a lifting platform arranged on the rack, a material conveying line and a grabbing assembly, wherein the material conveying line and the grabbing assembly are arranged on the lifting platform; the grabbing component is used for grabbing the fungus bags on the material rack and placing the fungus bags on the horizontal transmission line, and the fungus bags are transmitted to the follow-up transmission line through the horizontal transmission line;

the positioning transmission mechanism comprises a transition transmission line, a station stepping line positioned at the rear end of the transition transmission line, a transition taking and placing assembly positioned between the transition transmission line and the station stepping line and a rotary positioning assembly corresponding to the station stepping line; the tail end of the follow-up transmission line can be in slidable butt joint with the transition transmission line, the transmission belt of the station walking line is provided with limiting stations at equal intervals, and the transition taking and placing assembly is used for sequentially placing fungus bags on the transition transmission line into the limiting stations of the station walking line; the rotary positioning assembly is used for positioning the direction of the air holes of the fungus bag;

the inoculation mechanism is located at the rear end of the station walking line and used for receiving the fungus bags output by the station walking line, and punching and inoculating are carried out.

2. The full-automatic fungus bag inoculation production line of claim 1, characterized in that: the horizontal transmission line extends along the Y-axis direction, and the grabbing component can slide on the lifting platform along the Y-axis direction; the grabbing component comprises an image collector and at least one group of grabbing units, and the image collector is used for collecting fungus bags on the material rack; the grabbing unit comprises a first telescopic driving arm and a second telescopic driving arm which can be telescopic in the X-axis direction, and a first sucker laterally arranged is arranged at the end part of the first telescopic driving arm; and a second sucker arranged downwards is arranged on the second telescopic driving arm.

3. The full-automatic fungus bag inoculation production line of claim 2, characterized in that: and a plurality of second suckers are arranged on the second telescopic driving arm and are arranged along the X-axis direction.

4. The full-automatic fungus bag inoculation production line of claim 2, characterized in that: the first telescopic driving arm and the second telescopic driving arm of the same group of grabbing units are vertically arranged.

5. The fully automated fungus pack inoculation production line of claim 2, 3, or 4, wherein: the grabbing units are provided with two groups, and the two groups of grabbing units are arranged along the Y-axis direction.

6. The full-automatic fungus bag inoculation production line of claim 5, characterized in that: the grabbing assembly further comprises a distance adjusting device, and the distance adjusting device adjusts the distance between the two groups of grabbing units.

7. The full-automatic fungus bag inoculation production line of claim 1, characterized in that: the rotary positioning assembly comprises an image collector, a lifting driver and a rotary supporting unit; the image collector is positioned above the station walking line to collect fungus bag images on the limiting station; the rotary supporting unit is arranged below the station walking line, and the lifting driver is connected with the rotary supporting unit to drive the rotary supporting unit to move up and down.

8. The full-automatic fungus bag inoculation production line of claim 7, characterized in that: the rotary supporting unit comprises a connecting frame, a rotary driver, a driving roller and a driven roller, the driving roller and the driven roller are arranged at the top of the connecting frame at intervals, and the rotary driver is fixed on the connecting frame and is in transmission connection with the driving roller; the lifting driver is connected with the connecting frame and drives the rotary supporting unit to lift until the driving roller and the driven roller support the fungus bags on the limiting stations.

9. The full-automatic fungus bag inoculation production line of claim 7, characterized in that: the transition picking and placing assembly comprises a horizontal transmission unit, a lifting transmission unit arranged on the horizontal transmission unit and a sucker arranged on the lifting transmission unit; the horizontal transmission unit drives the lifting transmission unit and the sucker to switch between the transition conveying line and the station stepping line; the lifting transmission unit drives the sucker to lift so as to take and place the fungus bags.

10. The full-automatic fungus bag inoculation production line of claim 1, characterized in that: the rear end of the station stepping line of the positioning transmission mechanism is also provided with a discharging, taking and placing assembly; the inoculation mechanism comprises a station transmission line, a punching assembly and an inoculation assembly, a supporting seat is arranged on the station transmission line, and the discharging, taking and placing assembly is used for transferring the fungus bags output by the station stepping line to the supporting seat of the station transmission line; the punching assembly and the inoculation assembly correspond to station transmission lines respectively, the punching assembly punches bacteria bags on the supporting base, and the inoculation assembly is located at the rear end of the punching assembly and used for injecting bacteria to the bacteria bags.

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