CN216964704U - Multilayer continuous grain or cereal huller - Google Patents

Multilayer continuous grain or cereal huller Download PDF

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Publication number
CN216964704U
CN216964704U CN202123395936.3U CN202123395936U CN216964704U CN 216964704 U CN216964704 U CN 216964704U CN 202123395936 U CN202123395936 U CN 202123395936U CN 216964704 U CN216964704 U CN 216964704U
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disc
peeling
cylinder
thick bamboo
friction separation
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CN202123395936.3U
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吴伟中
吴昊翔
唐静静
董凌刚
商振华
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Zhengzhou Siwei Grain & Oil Engineering Technology Co ltd
Henan University of Technology
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Zhengzhou Siwei Grain & Oil Engineering Technology Co ltd
Henan University of Technology
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Abstract

The utility model provides a grain or cereal multilayer continuous peeling machine, includes the chassis that sets gradually from bottom to top, the separation feed cylinder, a lower peeling section of thick bamboo and an upper peeling section of thick bamboo, separation feed cylinder bottom is equipped with the bottom plate, upper peeling section of thick bamboo top is equipped with the apron, be equipped with the feeder hopper on the apron, the separation feed cylinder, a lower peeling section of thick bamboo and an upper peeling section of thick bamboo inside are equipped with second grade rotary friction separator, through the unloading union coupling between the outside of upper peeling section of thick bamboo downside and the lower peeling section of thick bamboo upside outside, the lateral part is equipped with the negative pressure suction tube under the separation feed cylinder, the lateral part is equipped with out the hopper under the lower peeling section of thick bamboo. The utility model has scientific principle, compact structure and small volume, the whole machine adopts one power input, the grain or grain raw materials are peeled by modes of two-stage rotating friction, impact and the like, the materials are fed automatically in the vertical direction from top to bottom, the power is small, the peeling and separating effects are good, the continuous peeling operation can be carried out, and the utility model is suitable for various granular grains, rhizomes and beans.

Description

Multilayer continuous grain or cereal huller
Technical Field
The utility model belongs to the technical field of grain processing machinery, and particularly relates to a grain or grain multilayer continuous huller.
Background
The existing grain or cereal hullers have the following disadvantages or shortcomings: 1. the materials cannot be automatically classified in the peeling process, and need to be screened and classified in advance; 2. the peeling operation is usually operated intermittently and cannot be operated continuously; 3. the effect of peeling the raw materials (especially beans) with different grain sizes and irregular shapes is not good. In addition, utility model patent No. ZL202120895844.2 discloses a continuous grading dry method peeling machine, has solved above-mentioned technical problem, nevertheless has the problem that the structure is complicated, bulky, manufacturing cost is high. Therefore, improvement of the above problems is desired.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects in the prior art and provides the grain or grain multilayer continuous huller which is simple in structure, small in size, low in cost and good in hulling effect.
In order to solve the technical problems, the utility model adopts the following technical scheme: the utility model provides a grain or cereal multilayer continuous peeling machine, includes the chassis that sets gradually from bottom to top, the separation feed cylinder, a lower peeling section of thick bamboo and an upper peeling section of thick bamboo, separation feed cylinder bottom is equipped with the bottom plate, an upper peeling section of thick bamboo top is equipped with the apron, be equipped with the feeder hopper on the apron, the separation feed cylinder, a lower peeling section of thick bamboo and an upper peeling section of thick bamboo inside are equipped with second grade rotary friction separator, go up peeling section of thick bamboo downside outside and through unloading union coupling down between the peeling section of thick bamboo upside outside, the lateral part is equipped with the negative pressure suction tube under the separation feed cylinder, lateral part is equipped with out the hopper under the lower peeling section of thick bamboo.
The second-stage rotary friction separation device comprises an upper bearing seat, a lower bearing seat, a support, a main shaft, an upper friction separation disc and a lower friction separation disc, wherein the upper bearing seat is arranged at the center of a cover plate and is supported on a chassis, the lower bearing seat is arranged on the support, the main shaft is vertical and is arranged coaxially with a peeling cylinder, the upper end of the main shaft is rotatably connected into the upper bearing seat through an upper ball bearing, the lower part of the main shaft is rotatably connected with the upper bearing seat through a lower ball bearing and a pressure bearing, a belt pulley positioned below the support is arranged at the lower end of the main shaft, the upper friction separation disc is arranged on the main shaft and positioned at the joint of the lower peeling cylinder and the upper peeling cylinder, and the lower friction separation disc is arranged on the main shaft and positioned at the joint of the lower peeling cylinder and the separation cylinder.
The upper friction separation disc and the lower friction separation disc are the same in structure and respectively comprise a disc, a central sleeve and reinforcing rib plates, a central hole is formed in the center of the disc, the central sleeve is arranged in the center of the bottom surface of the disc, the upper side edge and the inner side edge of each reinforcing rib plate are respectively and fixedly connected with the bottom surface of the disc and the excircle of the central sleeve, the reinforcing rib plates are uniformly arranged along the circumferential direction of the disc, the length direction of each reinforcing rib plate is arranged along the radial direction of the central sleeve, a mounting step is arranged on a main shaft, the disc and the central sleeve are coaxially mounted on the main shaft, the inner circle of the central sleeve is connected with the excircle of the main shaft, the lower end of the central sleeve is contacted with the mounting step, a locking sleeve for pressing the upper surface of the disc is in threaded connection with the main shaft, a plurality of vertically through long holes are uniformly arranged along the circumferential direction of the disc, the length direction of each long hole is arranged along the radial direction of the disc, and each long hole is a straight hole or an arc hole, abrasive material convex ribs protruding upwards from the upper surface of the disc are arranged in the long holes, two scrap leather blanking gaps are formed between two sides of each abrasive material convex rib and two side walls of each long hole, a plurality of abrasive material protrusions are arranged on the upper surface of the disc between every two adjacent long holes, and the outer circle of the disc is in clearance fit with the inner circle of the peeling cylinder;
the width of the crumb rubber blanking gap on the upper friction separation disc is larger than that of the crumb rubber blanking gap on the lower friction separation disc, the lower edge of the upper port of the discharging pipe is flush with the upper surface of the disc of the upper friction separation disc, and the lower edge of the inlet of the discharging hopper is flush with the upper surface of the disc of the lower friction separation disc.
The inner circle of the lower peeling cylinder, the inner circle of the upper peeling cylinder, the upper surface of the disc, the outer surface of the abrasive material convex rib and the outer surface of the abrasive material convex rib are coated with carborundum wear-resistant layers.
A gate valve is arranged at the communication port of the upper part of the blanking pipe and the upper peeling barrel.
The negative pressure suction pipe is connected with the top of the discharge hopper through the crushed leather suction pipe.
The lower parts of the inner walls of the lower peeling barrel and the upper peeling barrel are respectively provided with a material blocking inclined plate, and the material blocking inclined plates are uniformly provided with four blocks along the circumferential direction at the same height.
By adopting the technical scheme, the main shaft rotates in a mode of driving the belt pulley through the variable frequency motor, and the negative pressure fan is connected with the negative pressure suction pipe. The whole process of the utility model in peeling operation is as follows: grain or cereal raw materials fall into an upper peeling barrel through a feed hopper at the top, a variable frequency motor drives a belt pulley to rotate through a belt, the belt pulley drives a main shaft, an upper friction separation disc and a lower friction separation disc to rotate, the raw materials fall onto the upper friction separation disc, the grinding material convex ribs and the grinding material protrusions on the upper surface of the upper friction separation disc rub the outer skins of the raw materials, meanwhile, the inner wall of the upper peeling barrel also rubs the outer skins of the raw materials, the raw materials rub against each other, after the outer skins of the raw materials are rubbed off, the broken skin scraps fall into the upper peeling barrel through broken skin blanking gaps on the upper friction separation disc, at intervals, a gate valve is opened, the raw materials after primary peeling fall into the lower peeling barrel through a blanking pipe, the grinding material convex ribs and the grinding material protrusions on the upper surface of the lower friction separation disc further rub the outer skins which are not removed from the outer parts of the raw materials, and simultaneously, the inner wall of the lower peeling barrel also rubs the raw materials, the raw materials are also rubbed with each other, and after the outer skins of the raw materials are rubbed and removed, the crushed leather scraps fall into the separation charging barrel through the crushed leather blanking gaps on the lower friction separation disc. The raw materials that are peeled completely are discharged through a discharge hopper, the negative pressure fan pumps the crushed leather scraps in the separation charging barrel through a negative pressure exhaust pipe, and the crushed leather scraps carried in the outward-discharged peeled materials through the discharge hopper are also pumped away through a crushed leather suction pipe, so that the peeled materials are basically free of the crushed leather scraps.
Go up the protruding edges and ridges of abrasive material and the protruding raw materials crust that rubs when rotatory on friction separation dish and the lower friction separation dish, take off the crust through the friction, further grind the crust simultaneously, because negative-pressure air fan passes through the negative pressure suction tube and takes off a skin section of thick bamboo, goes up the inside suction air of a skin section of thick bamboo down, and the garrulous bits of leather of grinding fall through the garrulous skin blanking clearance naturally, realize garrulous bits of leather and material separation.
The gate valve can be manually, electrically or pneumatically opened and closed at intervals.
The surface contacted with the raw materials is coated with a emery wear-resistant layer which comprises the surface of the material blocking inclined plate, so that the peeling effect is improved, and the service life of the equipment is prolonged. The arrangement of the crushed leather suction pipe further improves the separation effect of the installation of the crushed leather scraps and the peeling materials.
The raw material falling into the upper peeling barrel through the feed hopper can fall onto the material blocking inclined plate to play a role in dispersing and guiding the raw material to the circumferential direction. When the raw materials rotate along with the friction separation disc, the material blocking inclined plate also blocks materials and increases the friction force.
The separation charging barrel, the lower peeling barrel and the upper peeling barrel are connected through flange bolts, and the installation and the disassembly are convenient.
In conclusion, the utility model has scientific principle, compact structure and small volume, the whole machine adopts one power input, carries out the peeling operation on the grains or the grain raw materials by two-stage rotary friction, impact and other modes, automatically feeds the grains or the grain raw materials from top to bottom in the vertical direction, has small power, good peeling and separating effects, can carry out continuous peeling operation, and is suitable for various granular grains, rhizomes and beans.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a cross-sectional view A-A of FIG. 1;
FIG. 3 is a side elevational view of the outer shape of the upper and lower friction separating discs;
FIG. 4 is a top view of the first embodiment of FIG. 3;
fig. 5 is a top view of the second embodiment of fig. 3.
Detailed Description
The first embodiment is as follows: as shown in fig. 1-4, the multilayer continuous grain or cereal huller of the present invention comprises an underframe 1, a separation material cylinder 2, a lower hulling cylinder 3 and an upper hulling cylinder 4, which are sequentially arranged from bottom to top, wherein a bottom plate 5 is arranged at the bottom of the separation material cylinder 2, a cover plate 6 is arranged at the top of the upper hulling cylinder 4, a feed hopper 7 is arranged on the cover plate 6, two-stage rotating friction separation devices are arranged in the separation material cylinder 2, the lower hulling cylinder 3 and the upper hulling cylinder 4, the lower outside of the upper hulling cylinder 4 is connected with the upper outside of the lower hulling cylinder 3 through a discharge pipe 8, a negative pressure suction pipe 9 is arranged at the lower side of the separation material cylinder 2, and a discharge hopper 10 is arranged at the lower side of the lower hulling cylinder 3.
The two-stage rotary friction separation device comprises an upper bearing seat 11, a lower bearing seat 12, a support 13, a main shaft 14, an upper friction separation disc 15 and a lower friction separation disc 16, wherein the upper bearing seat 11 is arranged at the center of a cover plate 6, the support 13 is arranged on a chassis 1, the lower bearing seat 12 is arranged on the support 13, the main shaft 14 is vertical and is coaxially arranged with a peeling cylinder, the upper end of the main shaft 14 is rotatably connected into the upper bearing seat 11 through an upper ball bearing, the lower part of the main shaft 14 is rotatably connected with the upper bearing seat 11 through a lower ball bearing and a pressure bearing, a belt pulley 17 positioned below the support 13 is arranged at the lower end of the main shaft 14, the upper friction separation disc 15 is arranged on the main shaft 14 and is positioned at the joint of the lower peeling cylinder 3 and the upper peeling cylinder 4, and the lower friction separation disc 16 is arranged on the main shaft 14 and is positioned at the joint of the lower peeling cylinder 3 and the separation cylinder 2.
The upper friction separation disc 15 and the lower friction separation disc 16 have the same structure and respectively comprise a disc 18, a central sleeve 19 and reinforcing rib plates 20, the center of the disc 18 is provided with a central hole, the central sleeve 19 is arranged at the center of the bottom surface of the disc 18, the upper side edges and the inner side edges of the reinforcing rib plates 20 are respectively fixedly connected with the bottom surface of the disc 18 and the excircle of the central sleeve 19, the reinforcing rib plates 20 are uniformly provided with a plurality of blocks along the circumferential direction of the disc 18, the length direction of each reinforcing rib plate 20 is arranged along the radial direction of the central sleeve 19, the main shaft 14 is provided with an installation step, the disc 18 and the central sleeve 19 are coaxially arranged on the main shaft 14, the inner circle of the central sleeve 19 is in key connection with the excircle of the main shaft 14, the lower end of the central sleeve 19 is in contact with the installation step, the main shaft 14 is in threaded connection with a locking sleeve 21 for compressing the upper surface of the disc 18, the upper surface of the disc 18 is provided with an upper through long hole and a plurality of long holes which are uniformly arranged along the circumferential direction of the disc 18, the length direction of each long hole is arranged along the radial direction of the disc 18, each long hole is a straight hole, an abrasive convex rib 22 protruding upwards out of the upper surface of the disc 18 is arranged in each long hole, two scrap leather blanking gaps 23 are formed between two sides of each abrasive convex rib 22 and two side walls of each long hole, a plurality of abrasive protrusions 24 are arranged on the upper surface of the disc 18 between every two adjacent long holes, and the outer circle of the disc 18 is in clearance fit with the inner circle of the peeling cylinder;
the width of the crumb rubber blanking gap 23 on the upper friction separation disc 15 is larger than that of the crumb rubber blanking gap 23 on the lower friction separation disc 16, the lower edge of the upper port of the discharging pipe 8 is flush with the upper surface of the disc 18 of the upper friction separation disc 15, and the lower edge of the inlet of the discharging hopper 10 is flush with the upper surface of the disc 18 of the lower friction separation disc 16.
The inner circle of the lower peeling cylinder 3, the inner circle of the upper peeling cylinder 4, the upper surface of the disc 18, the outer surface of the abrasive convex rib 22 and the outer surface of the abrasive convex 24 are coated with carborundum wear-resistant layers (in the prior art, not shown).
A gate valve 25 (prior art) is arranged at the communication port of the upper part of the blanking pipe 8 and the upper peeling barrel 4.
The negative pressure suction pipe 9 is connected with the top of the discharge hopper 10 through a skin crushing suction pipe 26.
The lower parts of the inner walls of the lower peeling barrel 3 and the upper peeling barrel 4 are both provided with a material blocking inclined plate 27, and the material blocking inclined plates 27 are uniformly provided with four blocks at the same height along the circumferential direction.
The main shaft 14 rotates in the utility model in a mode of driving the belt pulley 17 by the variable frequency motor, and the negative pressure fan is connected with the negative pressure suction pipe 9. The whole process of the utility model in peeling operation is as follows: grain or cereal raw materials fall into the upper peeling barrel 4 through the feed hopper 7 at the top, the variable frequency motor drives the belt pulley 17 to rotate through the belt, the belt pulley 17 drives the main shaft 14, the upper friction separation disc 15 and the lower friction separation disc 16 to rotate, the raw materials fall onto the upper friction separation disc 15, the grinding convex ribs 22 and the grinding bulges 24 on the upper surface of the upper friction separation disc 15 rub the outer skins of the raw materials, meanwhile, the inner wall of the upper peeling barrel 4 also rubs the outer skins of the raw materials, the raw materials rub each other, after the outer skins of the raw materials are rubbed and removed, the broken skin scraps fall into the upper peeling barrel 4 through the broken skin blanking gaps 23 on the upper friction separation disc 15, at intervals, the gate valve 25 is opened, the raw materials which are primarily peeled fall into the lower peeling barrel 3 through the blanking pipe 8, the grinding convex ribs 22 and the grinding bulges 24 on the upper surface of the lower friction separation disc 16 further rub the outer skins of the raw materials which are not removed, meanwhile, the inner wall of the lower peeling barrel 3 also rubs the outer skins of the raw materials, the raw materials rub with each other, and after the outer skins of the raw materials are rubbed and peeled off, the broken leather chips fall into the separation barrel 2 through the broken leather blanking gap 23 on the lower friction separation disc 16. The completely peeled raw materials are discharged through the discharge hopper 10, the negative pressure fan pumps the crushed leather scraps in the separation charging barrel 2 through the negative pressure exhaust pipe, and meanwhile, the crushed leather scraps carried in the outward discharged peeled materials through the discharge hopper 10 are also pumped away through the crushed leather suction pipe 26, so that the peeled materials are basically free of the crushed leather scraps.
Go up the protruding arris strip 22 of abrasive material and the protruding 24 of abrasive material on friction separation dish 15 and the lower friction separation dish 16 and rub the raw materials crust when rotatory, take off the crust through the friction, further grind the crust simultaneously, because negative-pressure air fan passes through negative pressure suction pipe 9 to lower peeling section of thick bamboo 3, go up the inside suction air of peeling section of thick bamboo 4, the garrulous bits of broken skin of grinding fall through garrulous skin blanking clearance 23 naturally, realize garrulous skin bits and material separation.
The gate valve 25 can be manually, electrically or pneumatically opened and closed at regular intervals.
The surfaces in contact with the raw materials are coated with the emery wear-resistant layers and comprise the surfaces of the material blocking inclined plates 27, so that the peeling effect is improved, and the service life of the equipment is prolonged. The arrangement of the skin crushing suction pipe 26 further improves the separation effect of the mounting skin crushing scraps and the peeling materials.
The raw material falling into the upper peeling barrel 4 through the feed hopper 7 can fall onto a material blocking inclined plate 27 to play a role in dispersing and guiding the raw material to the circumferential direction. When the raw materials rotate along with the friction separation disc, the material blocking inclined plate 27 also plays a role in blocking the materials and increasing the friction force.
The separation charging barrel 2, the lower peeling barrel 3 and the upper peeling barrel 4 are connected through flange bolts, and the installation and the disassembly are convenient.
Example two: as shown in fig. 5, the difference from the first embodiment is that the long hole is an arc-shaped hole, and the abrasive convex rib 22 is also in an arc-shaped structure.
Of course, the upper friction separation discs 15 and the lower friction separation discs 16 do not necessarily have to adopt the same structure, and the upper friction separation discs 15 and the lower friction separation discs 16 may adopt the structures of fig. 4 and 5, respectively. The peeling cylinder can be provided with three or more than three sections, and the corresponding friction separation discs and the peeling cylinder are the same in number.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (5)

1. A grain or cereal multilayer continuous peeling machine is characterized in that: the device comprises an underframe, a separation material cylinder, a lower peeling cylinder and an upper peeling cylinder which are sequentially arranged from bottom to top, wherein the bottom of the separation material cylinder is provided with a bottom plate, the top of the upper peeling cylinder is provided with a cover plate, the cover plate is provided with a feed hopper, two-stage rotary friction separation devices are arranged in the separation material cylinder, the lower peeling cylinder and the upper peeling cylinder, the outer part of the lower side of the upper peeling cylinder is connected with the outer part of the upper side of the lower peeling cylinder through a discharge pipe, the lower side part of the separation material cylinder is provided with a negative pressure suction pipe, and the lower side part of the lower peeling cylinder is provided with a discharge hopper;
the second-stage rotary friction separation device comprises an upper bearing seat, a lower bearing seat, a support, a main shaft, an upper friction separation disc and a lower friction separation disc, wherein the upper bearing seat is arranged at the center of the cover plate and is supported on the underframe;
the upper friction separation disc and the lower friction separation disc are the same in structure and respectively comprise a disc, a central sleeve and reinforcing rib plates, a central hole is formed in the center of the disc, the central sleeve is arranged in the center of the bottom surface of the disc, the upper side edge and the inner side edge of each reinforcing rib plate are respectively and fixedly connected with the bottom surface of the disc and the excircle of the central sleeve, the reinforcing rib plates are uniformly arranged along the circumferential direction of the disc, the length direction of each reinforcing rib plate is arranged along the radial direction of the central sleeve, a mounting step is arranged on a main shaft, the disc and the central sleeve are coaxially mounted on the main shaft, the inner circle of the central sleeve is connected with the excircle of the main shaft, the lower end of the central sleeve is contacted with the mounting step, a locking sleeve for pressing the upper surface of the disc is in threaded connection with the main shaft, a plurality of vertically through long holes are uniformly arranged along the circumferential direction of the disc, the length direction of each long hole is arranged along the radial direction of the disc, and each long hole is a straight hole or an arc hole, abrasive material convex ribs protruding upwards from the upper surface of the disc are arranged in the long holes, two scrap leather blanking gaps are formed between two sides of each abrasive material convex rib and two side walls of each long hole, a plurality of abrasive material protrusions are arranged on the upper surface of the disc between every two adjacent long holes, and the outer circle of the disc is in clearance fit with the inner circle of the peeling cylinder;
the width of the crumb rubber blanking gap on the upper friction separation disc is larger than that of the crumb rubber blanking gap on the lower friction separation disc, the lower edge of the upper port of the discharging pipe is flush with the upper surface of the disc of the upper friction separation disc, and the lower edge of the inlet of the discharging hopper is flush with the upper surface of the disc of the lower friction separation disc.
2. The multi-layer continuous grain or cereal huller as claimed in claim 1 wherein: the inner circle of the lower peeling cylinder, the inner circle of the upper peeling cylinder, the upper surface of the disc, the outer surface of the abrasive material convex rib and the outer surface of the abrasive material convex rib are coated with carborundum wear-resistant layers.
3. A multi-layer continuous decorticator for grain or cereals as claimed in claim 1 or claim 2, wherein: a gate valve is arranged at the communication port of the upper part of the blanking pipe and the upper peeling barrel.
4. A multi-layer continuous decorticator for grain or cereals as claimed in claim 1 or claim 2, wherein: the negative pressure suction pipe is connected with the top of the discharge hopper through the crushed leather suction pipe.
5. A multi-layer continuous decorticator for grain or cereals as claimed in claim 1 or claim 2, wherein: the lower parts of the inner walls of the lower peeling barrel and the upper peeling barrel are respectively provided with a material blocking inclined plate, and the material blocking inclined plates are uniformly provided with four blocks along the circumferential direction at the same height.
CN202123395936.3U 2021-12-31 2021-12-31 Multilayer continuous grain or cereal huller Active CN216964704U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123395936.3U CN216964704U (en) 2021-12-31 2021-12-31 Multilayer continuous grain or cereal huller

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123395936.3U CN216964704U (en) 2021-12-31 2021-12-31 Multilayer continuous grain or cereal huller

Publications (1)

Publication Number Publication Date
CN216964704U true CN216964704U (en) 2022-07-15

Family

ID=82349292

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202123395936.3U Active CN216964704U (en) 2021-12-31 2021-12-31 Multilayer continuous grain or cereal huller

Country Status (1)

Country Link
CN (1) CN216964704U (en)

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