CN216956989U - Production management system based on Internet of things - Google Patents
Production management system based on Internet of things Download PDFInfo
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- CN216956989U CN216956989U CN202123441636.4U CN202123441636U CN216956989U CN 216956989 U CN216956989 U CN 216956989U CN 202123441636 U CN202123441636 U CN 202123441636U CN 216956989 U CN216956989 U CN 216956989U
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Abstract
The utility model discloses a production management system based on the Internet of things, which comprises a production line equipment monitoring server, a production monitoring server, a logistics scheduling server and an MES server, wherein the MES server is used for receiving production line electrical equipment monitoring information uploaded by the production line equipment monitoring server, production monitoring information uploaded by the production monitoring server and logistics scheduling information uploaded by the logistics scheduling server. The system integrates the technology of the Internet of things and the MES, and realizes real-time monitoring of logistics vehicle transportation by relying on the video monitoring technology of the Internet of things; the RFID technology is used for replacing the bar code technology, real-time online tracking of the produced articles on the assembly line is realized, manual intervention in the assembly process is reduced, the labor intensity of workers can be reduced, and the working efficiency can be improved; the technology of the Internet of things is applied to an assembly plant and is integrated into an MES manufacturing execution system, so that the integration and dynamic monitoring of an enterprise system can be effectively realized, and the requirement of high informatization of an enterprise is met.
Description
Technical Field
The utility model relates to the technical field of production management, and particularly discloses a production management system based on the Internet of things.
Background
Manufacturing Execution Systems (MES) in existing workshops mainly control key points in process production, and the main functions of realization include production plan management, product tracking management, production assembly instruction, closed-form archive management, shutdown management, LED production bulletin boards, quality management, report management, and the like.
The MES system mainly realizes the functions of storing and sharing basic information, and cannot meet the requirements of enterprises on omnibearing monitoring management and logistics state tracking of production processes.
Firstly, the assembly plant is far away from the part supplier, the assembly process is complex, the ex-plant logistics distribution system is huge, the whole logistics transportation cost is high, and the quality supervision degree in the logistics transportation process is increased for ensuring the quality of the distributed parts. Secondly, the monitoring of the workshop assembly line mainly uses a bar code technology, and station workers adopt a manual mode to scan and track the biological products one by one, so that the labor intensity of the workers in the whole operation process is high, the working efficiency is low, and the bar codes are easily limited by the operation environment and cannot be reused.
In addition, the field alarm system is imperfect, when a certain station sends an emergency stop signal, the field production management personnel can hardly find the specific station causing the line stop in time, and the line stop signal is not recorded in history, so that the line stop signal can not be sent to the MES manufacturing execution system in time, and finally, partial functions of the MES manufacturing execution system are not fully developed.
Moreover, the information fed back by customers is not handed in time by the existing MES manufacturing execution system, so that the quality problem of the product cannot be processed in time, and the credibility and market competitiveness of an enterprise are seriously influenced.
Therefore, the above-mentioned drawbacks of the existing MES manufacturing execution system are a technical problem to be solved.
SUMMERY OF THE UTILITY MODEL
The utility model provides a production management system based on the Internet of things, and aims to overcome the defects of an existing MES manufacturing execution system.
The utility model provides a production management system based on the Internet of things, which comprises a production line equipment monitoring server, a production monitoring server, a logistics scheduling server and an MES server, wherein,
the production line equipment monitoring server is used for collecting production line electrical equipment monitoring information;
the production monitoring server is used for collecting production monitoring information;
the logistics scheduling server is used for collecting logistics scheduling information;
the MES server is respectively in communication connection with the production line equipment monitoring server, the production monitoring server and the logistics scheduling server and is used for receiving production line electrical equipment monitoring information uploaded by the production line equipment monitoring server, production monitoring information uploaded by the production monitoring server and logistics scheduling information uploaded by the logistics scheduling server.
Furthermore, the production management system based on the Internet of things further comprises a data uploading gateway and a programmable logic controller, and the programmable logic controller is electrically connected with the production line equipment monitoring server through the data uploading gateway.
Further, the data uploading gateway adopts a network switch.
Further, the model of the programmable logic controller is Siemens S7-1200, S7-1500, S7-200 or S7-300.
Further, the production management system based on the Internet of things further comprises a first video acquisition device, and the first video acquisition device is in communication connection with the production monitoring server.
Further, the first video acquisition device adopts a 360-degree camera.
Furthermore, the production management system based on the Internet of things further comprises a handheld mobile terminal, a second video acquisition device and a positioning device, and the logistics scheduling server is in communication connection with the handheld mobile terminal, the second video acquisition device and the positioning device respectively.
Further, the handheld mobile terminal is a mobile phone terminal or an iPad.
Further, the second video acquisition device adopts a 3D camera.
Furthermore, the positioning device adopts a GPS positioning device or a Beidou positioning device.
The beneficial effects obtained by the utility model are as follows:
the utility model provides a production management system based on the Internet of things, which adopts a production line equipment monitoring server, a production monitoring server, a logistics scheduling server and an MES server, and uniformly collects production line electrical equipment monitoring information uploaded by the production line equipment monitoring server, production monitoring information uploaded by the production monitoring server and logistics scheduling information uploaded by the logistics scheduling server through the MES server, so that the production material information is shared in real time. According to the production management system based on the Internet of things, the comprehensive monitoring management and logistics state tracking management of the enterprise production process are realized as the overall target by analyzing the current MES state and combining the Internet of things technology, the original system function is perfected, the visual operation and intelligent management of the logistics inside the plant and the logistics outside the plant are realized, and the quality of the product in the whole life cycle is ensured; the technology of the Internet of things and the MES are integrated, and the real-time monitoring of logistics vehicle transportation is realized by relying on the video monitoring technology of the Internet of things; the RFID technology is used for replacing a bar code technology, so that real-time online tracking of the produced articles on an assembly line is realized, manual intervention in the assembly process is reduced, the labor intensity of workers can be reduced, and the working efficiency can be improved; the technology of the Internet of things is applied to an assembly plant and is integrated into an MES manufacturing execution system, so that the integration and dynamic monitoring of an enterprise system can be effectively realized, and the requirement of high informatization of an enterprise is met.
Drawings
Fig. 1 is a functional block diagram of an embodiment of a production management system based on the internet of things provided by the present invention.
Fig. 2 is a schematic network connection diagram of an embodiment of the production management system based on the internet of things provided in the present invention.
The reference numbers illustrate:
10. a production line equipment monitoring server; 20. a production monitoring server; 30. a logistics scheduling server; 40. an MES server; 51. a data uploading gateway; 52. a programmable logic controller; 61. a first video capture device; 71. a handheld mobile terminal; 72. a second video capture device; 73. and a positioning device.
Detailed Description
In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments.
As shown in fig. 1 and fig. 2, a first embodiment of the present invention provides a production management system based on the internet of things, including a production line equipment monitoring server 10, a production monitoring server 20, a logistics scheduling server 30, and an MES server 40, where the production line equipment monitoring server 10 is configured to collect production line electrical equipment monitoring information; a production monitoring server 20 for collecting production monitoring information; a logistics scheduling server 30 for collecting logistics scheduling information; the MES server 40 is in communication connection with the production line equipment monitoring server 10, the production monitoring server 20, and the logistics scheduling server 30, and is configured to receive the production line electrical equipment monitoring information uploaded by the production line equipment monitoring server 10, the production monitoring information uploaded by the production monitoring server 20, and the logistics scheduling information uploaded by the logistics scheduling server 30. In this embodiment, the MES server 40 collectively collects the production line electrical equipment monitoring information uploaded by the production line equipment monitoring server 10, the production monitoring information uploaded by the production monitoring server 20, and the logistics scheduling information uploaded by the logistics scheduling server 30, thereby realizing real-time sharing of production material information.
In the above structure, please refer to fig. 2, and fig. 2 is a schematic network connection diagram of a first embodiment of the production management system based on the internet of things provided by the present invention, in this embodiment, the production management system based on the internet of things further includes a data upload gateway 51 and a Programmable Logic Controller 52, and the Programmable Logic Controller 52 is electrically connected to the production line device monitoring server 10 through the data upload gateway 51, and is configured to receive PLC (Programmable Logic Controller) data sent by the Programmable Logic Controller 52, so that the use status of each Programmable Logic Controller 52 of the production line is monitored, and the automation degree is high. In the present embodiment, the data upload gateway 51 employs a network switch. Programmable logic controller 52 is available in models S7-1200, S7-1500, S7-200, or S7-300. According to the production management system based on the Internet of things, the PLC data are uploaded through the data uploading gateway 51, the technology of the Internet of things is applied to an assembly factory and is integrated into an MES manufacturing execution system, integration and dynamic monitoring of enterprise systems can be effectively achieved, and the requirement of high informatization of enterprises is met.
Further, referring to fig. 2, the production management system based on the internet of things provided in this embodiment further includes a first video collecting device 61, and the first video collecting device 61 is in communication connection with the production monitoring server 20 and is used for collecting production monitoring information. In the present embodiment, the first video capture device 61 employs a 360-degree camera. Adopt 360 degrees cameras can gather whole workshop information, realize the visual management in workshop, make things convenient for relevant workshop management personnel to monitor follow-up to the "man-machine material method ring" of whole production process.
Preferably, referring to fig. 2, the production management system based on the internet of things provided in this embodiment further includes a handheld mobile terminal 71, a second video collecting device 72, and a positioning device 73, the logistics scheduling server 30 is in communication connection with the handheld mobile terminal 71, the second video collecting device 72, and the positioning device 73, respectively, and the second video collecting device 72 is used for collecting logistics scheduling information of a set production area. And uploads the logistics scheduling information to the logistics scheduling server 30 through the handheld mobile terminal 71. In the present embodiment, the handheld mobile terminal 71 is a mobile phone terminal or iPad. The second video capture device 72 employs a 3D camera. The positioning device 73 preferably employs a GPS positioning device or a beidou positioning device. The production management system based on the internet of things provided by the embodiment uploads logistics scheduling information through the logistics scheduling server 30, so that scheduling information of logistics in the whole workshop is monitored on the MES server 40 in real time, and optimal assignment of production tasks is performed according to production scheduling requirements of an intelligent workshop by adopting dynamic real-time scheduling and dynamic rescheduling and combining a dynamic planning model.
As shown in fig. 1 and fig. 2, the production management system based on the internet of things provided in this embodiment has the working principle:
the production line equipment monitoring server 10 collects production line electrical equipment monitoring information; the production monitoring server 20 collects production monitoring information; the logistics scheduling server 30 collects logistics scheduling information; the MES server 40 receives the production line electrical equipment monitoring information uploaded by the production line equipment monitoring server 10, the production monitoring information uploaded by the production monitoring server 20, and the logistics scheduling information uploaded by the logistics scheduling server 30. In this embodiment, the production line electrical equipment monitoring information uploaded by the production line equipment monitoring server 10, the production monitoring information uploaded by the production monitoring server 20, and the logistics scheduling information uploaded by the logistics scheduling server 30 are collected in a unified manner through the MES server 40, so that the production material information is shared in real time, visual management of a workshop is realized, and management and control of relevant workshop managers on the whole production process are facilitated.
Compared with the prior art, the production management system based on the internet of things provided by the embodiment adopts the production line equipment monitoring server, the production monitoring server, the logistics scheduling server and the MES server, and the production line electrical equipment monitoring information uploaded by the production line equipment monitoring server, the production monitoring information uploaded by the production monitoring server and the logistics scheduling information uploaded by the logistics scheduling server are collected through the MES server in a unified manner, so that the production material information is shared in real time. The production management system based on the internet of things provided by the embodiment realizes the overall goal of monitoring and managing the production process of an enterprise in an all-round way and tracking and managing the logistics state by analyzing the current situation of an MES and combining the internet of things technology, improves the functions of the original system, realizes the visual operation and intelligent management of the logistics inside a plant and the logistics outside the plant, and ensures the quality of the product in the whole life cycle; the technology of the Internet of things and the MES are integrated, and the real-time monitoring of logistics vehicle transportation is realized by relying on the video monitoring technology of the Internet of things; the RFID technology is used for replacing a bar code technology, so that real-time online tracking of the produced articles on an assembly line is realized, manual intervention in the assembly process is reduced, the labor intensity of workers can be reduced, and the working efficiency can be improved; the technology of the Internet of things is applied to an assembly plant and is integrated into an MES manufacturing execution system, so that the integration and dynamic monitoring of enterprise systems can be effectively realized, and the requirement of high informatization of enterprises is met.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the utility model. It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the utility model. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (10)
1. A production management system based on the Internet of things is characterized by comprising a production line equipment monitoring server (10), a production monitoring server (20), a logistics scheduling server (30) and an MES server (40),
the production line equipment monitoring server (10) is used for collecting production line electrical equipment monitoring information;
the production monitoring server (20) is used for collecting production monitoring information;
the logistics scheduling server (30) is used for collecting logistics scheduling information;
the MES server (40) respectively with produce line equipment monitoring server (10), production monitoring server (20) with commodity circulation dispatch server (30) communication connection for receive produce the line electrical equipment monitoring information that line equipment monitoring server (10) uploaded, the production monitoring information that production monitoring server (20) uploaded, and the commodity circulation dispatch information that commodity circulation dispatch server (30) uploaded.
2. The IOT-based production management system of claim 1, further comprising a data upload gateway (51) and a programmable logic controller (52), wherein the programmable logic controller (52) is electrically connected to the production line equipment monitoring server (10) through the data upload gateway (51).
3. The internet of things-based production management system of claim 2, wherein the data upload gateway (51) employs a network switch.
4. The internet of things-based production management system of claim 2, wherein the programmable logic controller (52) is of a type siemens S7-1200, S7-1500, S7-200, or S7-300.
5. The internet of things-based production management system of claim 1, further comprising a first video capture device (61), the first video capture device (61) being communicatively connected to the production monitoring server (20).
6. The internet of things-based production management system of claim 5, wherein the first video capture device (61) employs a 360 degree camera.
7. The internet of things-based production management system of claim 1, further comprising a handheld mobile terminal (71), a second video capture device (72) and a positioning device (73), wherein the logistics scheduling server (30) is in communication connection with the handheld mobile terminal (71), the second video capture device (72) and the positioning device (73), respectively.
8. The internet-of-things-based production management system of claim 7, wherein the handheld mobile terminal (71) is a mobile phone terminal or an iPad.
9. The internet of things-based production management system of claim 7, wherein the second video capture device (72) employs a 3D camera.
10. The internet of things-based production management system of claim 7, wherein the positioning device (73) is a GPS positioning device or a beidou positioning device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123441636.4U CN216956989U (en) | 2021-12-31 | 2021-12-31 | Production management system based on Internet of things |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123441636.4U CN216956989U (en) | 2021-12-31 | 2021-12-31 | Production management system based on Internet of things |
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| Publication Number | Publication Date |
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| CN216956989U true CN216956989U (en) | 2022-07-12 |
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| CN202123441636.4U Active CN216956989U (en) | 2021-12-31 | 2021-12-31 | Production management system based on Internet of things |
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2021
- 2021-12-31 CN CN202123441636.4U patent/CN216956989U/en active Active
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