CN216917515U - Feeding and discharging production system for tea cup - Google Patents
Feeding and discharging production system for tea cup Download PDFInfo
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- CN216917515U CN216917515U CN202220186507.0U CN202220186507U CN216917515U CN 216917515 U CN216917515 U CN 216917515U CN 202220186507 U CN202220186507 U CN 202220186507U CN 216917515 U CN216917515 U CN 216917515U
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- teacup
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- placing
- conveying belt
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Abstract
The utility model discloses a feeding and discharging production system for a teacup, which is characterized by comprising a rack, a conveyer belt, a four-axis manipulator and a teacup placing tray, wherein the conveyer belt is arranged on the rack; the conveying belt is used for horizontally conveying the tea cups; the teacup placing tray is horizontally arranged on the rack and is positioned beside the middle part of the conveying belt; the teacup placing tray is provided with a placing groove for placing a teacup; the four-axis manipulator is arranged on the rack, and a clamping jaw is arranged at the tail end of the arm of the four-axis manipulator and used for clamping a teacup; the four-shaft mechanical arm is used for driving the clamping jaw to move, can feed tea cups on the conveying belt into the placement grooves of the tea cup placement trays, and can feed tea cups in the placement grooves of the tea cup placement trays onto the conveying belt. The utility model can realize the flow line production among the upper process, the loading and unloading of the current process and the lower process by mutual matching, thereby replacing manual carrying and loading and unloading operation, greatly improving the efficiency and reducing the labor cost.
Description
Technical Field
The utility model relates to a feeding and discharging production system for a tea cup.
Background
Referring to fig. 1, the teacup is a teacup, and the teacup (N) is provided with a cup body (N-1) and a cup handle (N-2). The teacup (N) needs to be cleaned and glazed on the inner wall in the production process. And each current process is the independent processing work, does not form continuous automatic production line each other simultaneously, also need carry out the unloading operation on the cup in every process manual work simultaneously, has work efficiency low, problem such as cost of labor height.
SUMMERY OF THE UTILITY MODEL
In order to solve one or more of the problems of the defects in the prior art, the utility model provides a feeding and discharging production system for a teacup.
In order to achieve the aim, the utility model provides a feeding and discharging production system for a teacup, which is characterized by comprising a rack, a conveying belt, a four-axis manipulator and a teacup placing tray; the conveying belt is used for horizontally conveying the tea cups; the teacup placing tray is horizontally arranged on the rack and is positioned beside the middle part of the conveying belt; the teacup placing tray is provided with a placing groove for placing a teacup; the four-axis manipulator is arranged on the rack, and a clamping jaw is arranged at the tail end of an arm of the four-axis manipulator and used for clamping a teacup; the four-shaft mechanical arm is used for driving the clamping jaw to move, can feed tea cups on the conveying belt into the placement grooves of the tea cup placement trays, and can feed tea cups in the placement grooves of the tea cup placement trays onto the conveying belt.
Preferably, the clamping jaws adopt three-finger clamping jaws or three-jaw chucks.
Preferably, two guide rods are arranged above the conveying belt, and a guide channel for guiding the tea cup to move is formed between the two guide rods.
Preferably, the placing groove comprises a cup body accommodating cavity for accommodating a cup body of the teacup, a cup handle accommodating cavity for accommodating a cup handle of the teacup and a claw accommodating cavity for accommodating a claw part of the clamping jaw; the claw part accommodating cavity, the cup handle accommodating cavity and the cup body accommodating cavity are communicated into a whole.
Preferably, the four-shaft mechanical arm is LS20-804 model. It can be produced or sold by Epson (China) Co.
Preferably, the three-jaw chuck is of the MHS3-63D type. It can be produced or sold by Shanghai Blasty Industrial Automation Equipment Limited.
Preferably, the tea cup placing tray is provided with a plurality of placing grooves distributed in a rectangular array.
The utility model has the beneficial effects that:
the utility model has the following characteristics and is analyzed as follows:
firstly, automatic feeding and discharging and sequential conveying work among the tea cup feeding process, the current process feeding and discharging process and the next process are realized through the mutual matching of the conveying belt, the clamping jaw and the four-axis manipulator, so that the purpose of assembly line production is achieved, multiple manual carrying can be replaced, the efficiency is greatly improved, and the labor cost can be reduced;
secondly, the tea cup conveyed by the conveying belt moves along the guide channel formed between the two guide rods in a guide way, so that the tea cup can be prevented from moving in a deflected manner, and can be accurately grabbed during feeding;
thirdly, as the teacup is arranged in the placing groove, the cup body and the cup handle are respectively positioned, the teacup can not rotate and topple over in the placing groove, and the stable state of the teacup can be ensured when the teacup is processed in the current working procedure;
fourthly, the claw part accommodating cavity is used for avoiding the claw part of the clamping jaw when entering, so that the teacup can be placed at a low position, the teacup is prevented from being broken when being placed at a high position, meanwhile, the direction can be corrected, the cup handle of the teacup can be placed in a manner of aligning to the cup handle accommodating cavity, and therefore, the teacup can be placed at a low position safely and ensures the directional accurate placement.
Drawings
Fig. 1 is a schematic structural view of a tea cup.
Fig. 2-4 are schematic structural views of the feeding and discharging production system for the tea cup.
Fig. 5-6 are schematic structural views of the teacup placing tray in the utility model.
Fig. 7 is a top view of a working state of the first use mode of the feeding and discharging production system for tea cups.
Fig. 8 is a top view of a working state of the second use mode of the feeding and discharging production system for tea cups.
Detailed Description
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
example (b): referring to fig. 2-6, a feeding and discharging production system for tea cups comprises a rack 1, a conveyer belt 2, a four-axis manipulator 3 and a tea cup placing tray 4.
The conveyer belt 2 is used for horizontally conveying the tea cups N.
The conveyor belt 2 is driven by a motor, which is electrically connected to a controller.
The teacup placing tray 4 is horizontally arranged on the rack 1 and is positioned beside the middle part of the conveyer belt 2; the teacup placing tray 4 is provided with a placing groove 4-1 for placing a teacup N.
The four-axis manipulator 3 is arranged on the frame 1, and a clamping jaw 5 is arranged at the tail end of an arm of the four-axis manipulator 3; the clamping jaw 5 is used for clamping the teacup N; the four-axis manipulator 3 is used for driving the clamping jaw 5 to move, so that the teacup N on the conveyer belt 2 can be transferred to the placing groove 4-1, and meanwhile, the teacup N in the tea placing groove 4-1 can be transferred to the conveyer belt 2.
Preferably, the clamping jaw 5 adopts a three-finger clamping jaw or a three-jaw chuck.
In the embodiment, the four-shaft manipulator 3 is preferably of LS20-804 type. It can be produced or sold by Epson China, Inc.
Preferably, two guide rods 2-1 are arranged above the conveying belt 2, and a guide channel 2-2 for guiding the tea cup N to move is formed between the two guide rods 2-1. When the conveying belt 2 conveys the teacup N, the teacup N moves along the guide channel 2-2 in a guide mode, and deviation movement can be prevented, so that accurate grabbing can be guaranteed.
In the present embodiment, the three-jaw chuck is preferably of the MHS3-63D type. It can be produced or sold by Shanghai Blasty Industrial Automation Equipment Limited.
In this embodiment, the placing groove 4-1 includes a cup body accommodating cavity 4-11 for accommodating a cup body N-1 of the teacup N, a cup handle accommodating cavity 4-12 for accommodating a cup handle N-2 of the teacup N, and a claw portion accommodating cavity 4-13 for accommodating a claw portion of the clamping jaw 5; the claw part accommodating cavity 4-13 and the cup handle accommodating cavity 4-12 are communicated with the cup body accommodating cavity 4-11 into a whole.
As the three-jaw chuck is adopted for concentric clamping, the three-jaw chuck is provided with three jaw parts, and the placing groove 4-1 is provided with three jaw part accommodating cavities 4-13 which are uniformly distributed in the circumferential direction. The cup N is concentrically clamped by the three-jaw chuck, so that the center of the clamped cup N can be accurate, the cup body N-1 and the cup handle N-2 of the cup N are respectively positioned in the placing groove 4-1, the cup N cannot rotate or topple in the placing groove 4-1, and the current process can be kept stable during processing. In addition, the claw part accommodating cavity 4-13 is used for avoiding the claw part 3-1 of the clamping jaw 5 when entering, so that low-position placement can be realized, the tea cup N is prevented from being broken when placed at a high position, and meanwhile, the direction can be corrected, so that the cup handle N-2 of the tea cup N can be placed by aligning to the cup handle accommodating cavity 4-12, and therefore, low-position safety can be realized, and the oriented accurate placement can be ensured.
In this embodiment, the tea cup placing tray 4 has a plurality of placing grooves 4-1 distributed in a rectangular array. Therefore, a plurality of tea cups N can be processed simultaneously in the current working procedure.
In operation, the loading and unloading production system for tea cups may be disposed at the present process < washing process configuration flushing apparatus or/and inner wall glazing process configuration glazing apparatus >, and the upstream side of the conveyor belt 2 is connected to the upper process, and the downstream side of the conveyor belt 2 is connected to the lower process, and the conveyor belt 2 is used to convey the tea cups N treated by the upper process toward the lower process (see fig. 7 to 8).
When the conveyer belt 2 conveys the teacup on the upstream side to the grabbing position in the middle of the conveyer belt, the teacup is paused, then the four-shaft mechanical arm 3 is started to work, the clamping jaw 5 is displaced to the grabbing position in the middle of the conveyer belt 2, and then the clamping jaw 5 is started to work, and the teacup N conveyed in the previous procedure and positioned in the middle of the conveyer belt 2 is clamped and clamped; then the four-shaft mechanical arm 3 is started to work, the teacup N clamped by the clamping jaw 5 is transferred and loaded into one of the placing grooves 4-1 of the teacup placing tray 4, then the clamping jaw 5 is started to work again, the teacup N is loosened, and the teacup N is left in the placing groove 4-1, so that automatic loading can be realized. Then the four-shaft mechanical arm is started to work, the clamping jaw is moved to the initial safe position or returns to the grabbing position in the middle of the conveying belt to grab the next teacup N (after the teacup on the conveying belt 2 is clamped and taken away, the conveying belt 2 can be started to work again, the teacup on the upstream side is conveyed to the grabbing position in the middle of the conveying belt to be paused and wait for next clamping and feeding), and the feeding work is repeated. And after the feeding is finished, performing the current procedure treatment (starting cleaning equipment for cleaning or starting glazing equipment for glazing the inner wall).
And when the teacup N on the teacup placing tray 4 finishes the current process of cleaning treatment or glazing treatment, the four-shaft mechanical arm 3 can be started again to work and move the clamping jaw 5 to the placing groove 4-1, the three claw parts of the clamping jaw 5 enter the three claw part accommodating cavities 4-13 of the placing groove 4-1, then the clamping jaw 5 is started to work and clamp the teacup N in the placing groove 4-1 concentrically, then the four-shaft mechanical arm 3 is started to work and drive the clamping jaw 5 to transfer to the conveyer belt 2, then the clamping jaw 5 is started again to work and loosen the teacup N, the teacup N is dropped and returned to the conveyer belt, then the four-shaft mechanical arm 3 is started to work and move the clamping jaw 5 to the initial safe position or returns to the teacup placing tray 4 to capture the next teacup N in the placing groove 4-1, while the cup N that has completed the current processing and returned can be conveyed toward the lower process by starting the conveyor belt 2 to work. Therefore, the tea cup N can be produced in a production line among the last process, the loading and unloading of the current process and the next process by mutual matching, so that manual carrying and loading and unloading operations are replaced, the efficiency is greatly improved, and the labor cost can be reduced.
After the tea cup is loaded, the tea cup N is accurately positioned in the placing groove 4-1, so that the tea cup N can be kept in a stable state in the processing process and cannot be overturned, the damage is avoided, and meanwhile, the tea cup N can be aligned and processed.
In addition, a sensor 2-3 (such as a photoelectric switch) can be arranged at the grabbing position in the middle of the conveying belt 2 and used for detecting a tea cup N in-place signal. Wherein, the sensors 2-3, the driving motor of the conveyer belt 2, the four-shaft mechanical arm 3 and the clamping jaw 5 are electrically connected with the controller. And when the sensor detects a tea cup N in-place signal, the controller controls the driving motor of the conveying belt 2 to stop working, and then the four-shaft mechanical arm 3 and the clamping jaw 5 are started to execute grabbing and feeding work).
In addition, the placing grooves 4-1 on the teacup placing tray 4 are distributed in a rectangular array, so that the movement track and the feeding and discharging coordinates of the four-shaft mechanical arm 3 can be set conveniently.
In addition, a station table 1-1 is fixedly arranged on the frame 1, the teacup placing tray 4 is flatly placed on the station table 1-1, and a plurality of L-shaped limiting plates 1-2 which are circumferentially distributed around the teacup placing tray 4 and limit the teacup placing tray circumferentially are fixed on the station table 1-1.
Preferably, the L-shaped limiting plate 1-2 is fixed on the station table 1-1 through a bolt 1-3, so that the cup placing tray 4 can be firmly limited after being fixed on the station table 1-1 in a positioning mode, meanwhile, the cup placing tray is not circumferentially loosened, the accurate stability of the position coordinates of the placing grooves 4-1 on the cup placing tray 4 is ensured, and feeding accurate placement and discharging accurate grabbing and taking away can be ensured.
When the upper process or/and the lower process do not adopt the tea cup placing tray 4 placing process, the layout in the manner of fig. 7 can be adopted.
When the upper process, the current process and the lower process are all carried out by placing the teacup placing tray 4, the layout in the mode of FIG. 8 can be adopted.
The foregoing detailed description of the preferred embodiments of the utility model has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (7)
1. A teacup feeding and discharging production system is characterized by comprising a rack (1), a conveying belt (2), a four-axis manipulator (3) and a teacup placing tray (4);
the conveying belt (2) is used for horizontally conveying the tea cups (N);
the teacup placing tray (4) is horizontally arranged on the rack (1) and is positioned at the side of the middle part of the conveying belt (2);
the teacup placing tray (4) is provided with a placing groove (4-1) for placing a teacup (N);
the four-axis manipulator (3) is arranged on the rack (1), a clamping jaw (5) is arranged at the tail end of an arm of the four-axis manipulator (3), and the clamping jaw (5) is used for clamping a teacup (N); the four-shaft mechanical arm (3) is used for driving the clamping jaw (5) to move, can feed the teacup (N) on the conveying belt (2) into the placing groove (4-1) of the teacup placing tray (4), and can also feed the teacup (N) in the placing groove (4-1) of the teacup placing tray (4) onto the conveying belt (2).
2. The teacup feeding and discharging production system defined in claim 1, wherein the teacup feeding and discharging production system further comprises: the clamping jaw (5) adopts a three-finger clamping jaw or a three-jaw chuck.
3. The teacup feeding and discharging production system defined in claim 1, wherein the teacup feeding and discharging production system further comprises: two guide rods (2-1) are arranged above the conveying belt (2), and a guide channel (2-2) for guiding the tea cup (N) to move is formed between the two guide rods (2-1).
4. The teacup feeding and discharging production system defined in claim 2, wherein: the placing groove (4-1) comprises a cup body accommodating cavity (4-11) for accommodating a cup body (N-1) of the teacup (N), a cup handle accommodating cavity (4-12) for accommodating a cup handle (N-2) of the teacup (N) and a claw part accommodating cavity (4-13) for accommodating the claw part of the clamping jaw (5);
the claw part accommodating cavity (4-13), the cup handle accommodating cavity (4-12) and the cup body accommodating cavity (4-11) are communicated into a whole.
5. The teacup feeding and discharging production system defined in claim 1, wherein the teacup feeding and discharging production system further comprises: the four-shaft mechanical arm (3) adopts LS20-804 model.
6. The teacup feeding and discharging production system defined in claim 2, wherein: the three-jaw chuck adopts MHS3-63D model.
7. The teacup feeding and discharging production system of claim 1, wherein: the tea cup placing tray (4) is provided with a plurality of placing grooves (4-1) which are distributed in a rectangular array.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220186507.0U CN216917515U (en) | 2022-01-24 | 2022-01-24 | Feeding and discharging production system for tea cup |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220186507.0U CN216917515U (en) | 2022-01-24 | 2022-01-24 | Feeding and discharging production system for tea cup |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216917515U true CN216917515U (en) | 2022-07-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220186507.0U Active CN216917515U (en) | 2022-01-24 | 2022-01-24 | Feeding and discharging production system for tea cup |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216917515U (en) |
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2022
- 2022-01-24 CN CN202220186507.0U patent/CN216917515U/en active Active
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