CN216847513U - Full-automatic visual detection device - Google Patents
Full-automatic visual detection device Download PDFInfo
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- CN216847513U CN216847513U CN202220269750.9U CN202220269750U CN216847513U CN 216847513 U CN216847513 U CN 216847513U CN 202220269750 U CN202220269750 U CN 202220269750U CN 216847513 U CN216847513 U CN 216847513U
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Abstract
The utility model discloses a full-automatic visual detection device, include: vibration dish, feeding mechanism and detection mechanism, the feed end in the feeding mechanism links to each other with the discharge gate of vibration dish, detection mechanism includes: detect the platform, be provided with the conveyer belt on detecting the platform, the conveyer belt links to each other with feeding mechanism's discharge end, be provided with first pole setting on detecting the platform, be provided with vision detector and annular shadowless lamp in first pole setting, it is provided with the push rod to slide around detecting the platform, the push rod links to each other with push-and-pull air cylinder's piston rod, be provided with first inductive switch and second inductive switch on detecting the platform, first inductive switch is towards the clearance between annular shadowless lamp and the conveyer belt, first inductive switch is connected with the vision detector electricity through well accuse device, second inductive switch is located the conveyer belt top, and align around with the push rod, second inductive switch is connected with vision detector and push-and-pull air cylinder electricity through well accuse device. The utility model discloses an automatic change the detection, improve detection efficiency.
Description
Technical Field
The utility model relates to a full-automatic visual detection device.
Background
When producing a riveting product of small volume, the quality of the riveting product needs to be screened. Traditional screening mode can only carry out the selective examination through the manual work, but the selective examination not only can have certain false retrieval rate, and detection efficiency is low moreover, has reduced production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can improve detection efficiency's full-automatic visual detection device.
In order to achieve the above object, the utility model adopts the following technical scheme: full-automatic visual detection device includes: vibration dish, feeding mechanism and detection mechanism, feeding mechanism includes: linear guide and linear vibration machine are provided with the track groove on linear guide, and linear guide sets up on linear vibration machine, and the feed end in track groove links to each other with the discharge gate of vibration dish, detection mechanism includes: the detection table is provided with a driving belt wheel and a driven belt wheel, the driving belt wheel is connected with a speed regulating motor, a conveying belt is arranged between the driving belt wheel and the driven belt wheel, the conveying belt is connected with the discharge end of a track groove, a first upright rod is arranged on the detection table, a visual detector is arranged on the first upright rod, an annular shadowless lamp is arranged on the first upright rod below the visual detector, the visual detector is aligned with the hollow part of the annular shadowless lamp, a push rod is arranged on the detection table at the rear side of the conveying belt in a sliding mode and is connected with a piston rod of a push-pull air cylinder, a first induction switch and a second induction switch are arranged on the detection table, the first induction switch faces the gap between the annular shadowless lamp and the conveying belt, the first induction switch is electrically connected with the visual detector through a central control device, the second induction switch is arranged above the conveying belt, And the second inductive switch is electrically connected with the visual detector and the push-pull cylinder through the central control device.
Further, in the fully automatic visual inspection device, a through hole is formed in the bottom wall of the track groove of the linear guide rail, an opposed photoelectric switch is arranged on the linear guide rail, the opposed photoelectric switch is aligned with the through hole in the bottom of the track groove, and the opposed photoelectric switch is electrically connected with the vibration disc through the central control device.
Further, in the fully automatic visual inspection device, a waste material box aligned with the push rod in the front-back direction is arranged on the inspection table positioned on the front side of the conveyor belt.
Further, in the fully automatic visual inspection device, a blanking hopper is arranged on the inspection table at the right end of the conveyor belt.
Further, aforementioned full-automatic visual detection device, wherein, the connection structure between visual detection appearance and the first pole setting is: be provided with first connecting seat in first pole setting, be provided with the staple bolt hole on first connecting seat, first connecting seat cramps on first pole setting through the staple bolt hole, and it has the right angle connecting plate to articulate on first connecting seat, and the horizontal part and the first connecting seat level of right angle connecting plate are articulated, and the vertical part of right angle connecting plate links to each other with the vision detector.
Further, aforementioned full-automatic visual detection device, wherein, the connection structure between annular shadowless lamp and the first pole setting is: the second connecting seat is arranged on the first vertical rod below the visual detector, the hoop hole is also formed in the second connecting seat, the second connecting seat is hooped on the first vertical rod through the hoop hole, and the annular shadowless lamp is horizontally hinged to the second connecting seat.
Further, aforementioned full-automatic visual detection device, wherein, first inductive switch and second inductive switch and detect the connection structure between the platform and be: be provided with the second pole setting on examining test table, be provided with third connecting seat and fourth connecting seat in the second pole setting, all be provided with the staple bolt hole on third connecting seat and fourth connecting seat, third connecting seat and fourth connecting seat are all cramped in the second pole setting through the staple bolt hole, be provided with the head rod that stretches out forward on the third connecting seat, be provided with first support on the head rod, first inductive switch sets up on first support, be provided with the second connecting rod that stretches out forward on the fourth connecting seat, be provided with the second support on the second connecting rod, second inductive switch sets up on the second support.
The utility model has the advantages that: automatic detection is realized, and therefore the detection efficiency is improved.
Drawings
Fig. 1 is a schematic perspective view of a fully automatic vision inspection device according to the present invention.
Detailed Description
The technical solution of the present invention will be further explained with reference to the accompanying drawings and preferred embodiments.
As shown in fig. 1, the full-automatic vision inspection device of the present invention comprises: vibration dish 1, feeding mechanism and detection mechanism, in this embodiment, vibration dish 1 is prior art, and no longer repeated here. The feeding mechanism comprises: linear guide 2 and linear vibration machine 21, be provided with track groove 22 on linear guide 2, linear guide 2 sets up on linear vibration machine 21, the feed end in track groove 22 links to each other with the discharge gate of vibration dish 1, be provided with the through-hole on linear guide 2's track groove 22's diapire, be provided with correlation photoelectric switch 23 on linear guide 2, the through-hole on correlation photoelectric switch 23 alignment track groove 22 bottom, correlation photoelectric switch 23 is connected with vibration dish 1 electricity through well accuse device. The detection mechanism includes: a detection table 3, a driving belt wheel 31 and a driven belt wheel 32 are arranged on the detection table 3, the driving belt wheel 31 is connected with a speed regulating motor 33, a conveying belt 34 is arranged between the driving belt wheel 31 and the driven belt wheel 32, the conveying belt 34 is connected with the discharge end of the track groove 22, a first upright rod 35 is arranged on the detection table 3, a visual detector 4 is arranged on the first upright rod 35, an annular shadowless lamp 5 is arranged on the first upright rod 35 below the visual detector 4, the visual detector 4 is aligned with the hollow part of the annular shadowless lamp 5, a push rod 6 is arranged on the detection table 3 at the rear side of the conveying belt 34 in a sliding mode, the push rod 6 is connected with a piston rod of a push-pull cylinder 61, a first induction switch 36 and a second induction switch 37 are arranged on the detection table 3, the first induction switch 36 faces to the gap between the annular shadowless lamp 5 and the conveying belt 34, and the first induction switch 36 is electrically connected with the visual detector 4 through a central control device, the second inductive switch 37 is located above the conveyer belt 34 and aligned with the push rod 6 in front and back direction, and the second inductive switch 37 is electrically connected with the visual detector 4 and the push-pull cylinder 61 through a central control device. A reject box 38 aligned with the push rod 6 in the front-rear direction is provided on the inspection table 3 located on the front side of the conveyor belt 34, and a drop hopper 39 is provided on the inspection table 3 located on the right end of the conveyor belt 34.
In this embodiment, the connection structure between the visual inspection instrument 4 and the first vertical rod 35 is: be provided with first connecting seat 351 on first pole setting 35, be provided with the staple bolt hole on first connecting seat 351, first connecting seat 351 cramps on first pole setting 35 through the staple bolt hole, and it has right angle connecting plate 3511 to articulate on first connecting seat 351, and the horizontal part of right angle connecting plate 3511 is articulated with first connecting seat 351 level, and the vertical part of right angle connecting plate 3511 links to each other with visual inspection appearance 4. The connection structure between the ring-shaped shadowless lamp 5 and the first vertical rod 35 is as follows: the first upright post 35 located below the visual inspection instrument 4 is provided with a second connecting seat 352, the second connecting seat 352 is also provided with a hoop hole, the second connecting seat 352 is hooped on the first upright post 35 through the hoop hole, and the annular shadowless lamp 5 is horizontally hinged to the second connecting seat 352. First connecting seat 351 and second connecting seat 352 all cramp on first pole setting 35 through the staple bolt hole, both conveniently install first connecting seat 351 and second connecting seat 352 on first pole setting 35, conveniently adjust first connecting seat 351 and second connecting seat 352 in the upper and lower position of first pole setting 35 again, when changing visual detector 4 and the annular shadowless lamp 5 of different specifications, conveniently adjust the upper and lower interval between visual detector 4 and the annular shadowless lamp 5 like this. Visual detection appearance 4 just can conveniently adjust visual detection appearance 4's horizontal position on first connecting seat 351 through right angle connecting plate 3511 articulates to guarantee to align from top to bottom with well kenozooecium of annular shadowless lamp 5, annular shadowless lamp 5 is articulated mutually with second connecting seat 352, conveniently adjusts annular shadowless lamp 5's horizontal position, thereby guarantees that annular shadowless lamp 5 aims at conveyer belt 34 downwards.
In this embodiment, the connection structure between the first inductive switch 36 and the second inductive switch 37 and the inspection table 3 is as follows: be provided with second pole setting 30 on examining test table 3, be provided with third connecting seat 301 and fourth connecting seat 302 on second pole setting 30, all be provided with the staple bolt hole on third connecting seat 301 and fourth connecting seat 302, third connecting seat 301 and fourth connecting seat 302 are all cramped on second pole setting 30 through the staple bolt hole, be provided with the head rod 3011 that stretches out forward on third connecting seat 301, be provided with first support 3012 on head rod 3011, first inductive switch 36 sets up on first support 3012, be provided with the second connecting rod 3021 that stretches out forward on fourth connecting seat 302, be provided with second support 3022 on second connecting rod 3021, second inductive switch 37 sets up on second support 3022. This allows for easy adjustment of the position of the first inductive switch 36 and the second inductive switch 37.
The working principle of the utility model is as follows: riveting products are orderly conveyed to the track groove 22 of the linear guide rail 2 in the vibration disc 1, the linear vibration machine 21 generates vibration to convey the riveting products in the track groove 22 to the conveying belt 34, in the process, the correlation photoelectric switch 23 on the linear guide rail 2 monitors the riveting products entering the track groove 22 in real time, when the correlation photoelectric switch 23 monitors the riveting products, signals are sent to the central control device, the central control device stops feeding the vibration disc 1 after receiving the signals of the correlation photoelectric switch 23, and when the correlation photoelectric switch 23 cannot monitor the riveting products, the central control device starts feeding the vibration disc 1. After the riveting product enters the conveyer belt 34, the speed regulating motor 33 controls the conveying speed of the conveyer belt 34, when the riveting product on the conveyer belt 34 is sensed by the first sensing switch 36, the riveting product is positioned under the ring-shaped shadowless lamp 5, the first sensing switch 36 sends a signal to the central control device, the central control device receives the signal of the first sensing switch 36 and then controls the visual detector 4 to detect the riveting product, if the detection is qualified, the riveting product enters the blanking hopper 39 under the conveying action of the conveyer belt 34, if the detection is unqualified, the visual detector 4 sends the signal to the central control device, the central control device receives the signal of the visual detector 4 and then starts the second sensing switch 36, when the second sensing switch 36 senses the unqualified riveting product, the second sensing switch 36 sends a signal to the central control device, the central control device receives the signal of the second sensing switch 36 and then controls the push-pull air cylinder 61, the push-pull cylinder 61 drives the push rod 6 to push the unqualified riveting product into the waste box 38.
Claims (7)
1. Full-automatic visual detection device, its characterized in that: the method comprises the following steps: vibration dish, feeding mechanism and detection mechanism, feeding mechanism includes: linear guide and linear vibration machine are provided with the track groove on linear guide, and linear guide sets up on linear vibration machine, and the feed end in track groove links to each other with the discharge gate of vibration dish, detection mechanism includes: the detection table is provided with a driving belt wheel and a driven belt wheel, the driving belt wheel is connected with a speed regulating motor, a conveying belt is arranged between the driving belt wheel and the driven belt wheel, the conveying belt is connected with the discharge end of a track groove, a first upright rod is arranged on the detection table, a visual detector is arranged on the first upright rod, an annular shadowless lamp is arranged on the first upright rod below the visual detector, the visual detector is aligned with the hollow part of the annular shadowless lamp, a push rod is arranged on the detection table at the rear side of the conveying belt in a sliding mode and is connected with a piston rod of a push-pull air cylinder, a first induction switch and a second induction switch are arranged on the detection table, the first induction switch faces the gap between the annular shadowless lamp and the conveying belt, the first induction switch is electrically connected with the visual detector through a central control device, the second induction switch is arranged above the conveying belt, And the second inductive switch is electrically connected with the visual detector and the push-pull cylinder through the central control device.
2. The fully automatic visual inspection device of claim 1, wherein: the bottom wall of the track groove of the linear guide rail is provided with a through hole, the linear guide rail is provided with an opposite photoelectric switch, the opposite photoelectric switch is aligned with the through hole on the bottom of the track groove, and the opposite photoelectric switch is electrically connected with the vibration disc through the central control device.
3. The fully automatic visual inspection device of claim 1, wherein: a waste material box which is aligned with the push rod in the front-back direction is arranged on the detection platform positioned on the front side of the conveying belt.
4. The fully automatic visual inspection device of claim 1, wherein: a blanking hopper is arranged on the detection platform at the right end of the conveying belt.
5. The fully automatic visual inspection device of claim 1 or 2 or 3 or 4, wherein: connection structure between visual detection appearance and the first pole setting is: be provided with first connecting seat in first pole setting, be provided with the staple bolt hole on first connecting seat, first connecting seat cramps on first pole setting through the staple bolt hole, and it has the right angle connecting plate to articulate on first connecting seat, and the horizontal part and the first connecting seat level of right angle connecting plate are articulated, and the vertical part of right angle connecting plate links to each other with the vision detector.
6. The fully automatic visual inspection device of claim 5, wherein: the connection structure between annular shadowless lamp and the first pole setting is: the second connecting seat is arranged on the first vertical rod below the visual detector, the hoop hole is also formed in the second connecting seat, the second connecting seat is hooped on the first vertical rod through the hoop hole, and the annular shadowless lamp is horizontally hinged to the second connecting seat.
7. The fully automatic visual inspection device of claim 1 or 2 or 3 or 4, wherein: first inductive switch and second inductive switch and examine the connection structure between the test table and be: be provided with the second pole setting on examining test table, be provided with third connecting seat and fourth connecting seat in the second pole setting, all be provided with the staple bolt hole on third connecting seat and fourth connecting seat, third connecting seat and fourth connecting seat are all cramped in the second pole setting through the staple bolt hole, be provided with the head rod that stretches out forward on the third connecting seat, be provided with first support on the head rod, first inductive switch sets up on first support, be provided with the second connecting rod that stretches out forward on the fourth connecting seat, be provided with the second support on the second connecting rod, second inductive switch sets up on the second support.
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CN202220269750.9U CN216847513U (en) | 2022-02-10 | 2022-02-10 | Full-automatic visual detection device |
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CN202220269750.9U CN216847513U (en) | 2022-02-10 | 2022-02-10 | Full-automatic visual detection device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115138589A (en) * | 2022-06-30 | 2022-10-04 | 西京学院 | Automatic bottle cap sorting system based on machine vision |
CN117713687A (en) * | 2023-11-30 | 2024-03-15 | 欧贝黎新能源科技股份有限公司 | Solar photovoltaic module detection device |
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2022
- 2022-02-10 CN CN202220269750.9U patent/CN216847513U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN115138589A (en) * | 2022-06-30 | 2022-10-04 | 西京学院 | Automatic bottle cap sorting system based on machine vision |
CN117713687A (en) * | 2023-11-30 | 2024-03-15 | 欧贝黎新能源科技股份有限公司 | Solar photovoltaic module detection device |
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