CN2635228Y - Fruits grading machine - Google Patents

Fruits grading machine Download PDF

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Publication number
CN2635228Y
CN2635228Y CN 03273524 CN03273524U CN2635228Y CN 2635228 Y CN2635228 Y CN 2635228Y CN 03273524 CN03273524 CN 03273524 CN 03273524 U CN03273524 U CN 03273524U CN 2635228 Y CN2635228 Y CN 2635228Y
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CN
China
Prior art keywords
belt conveyor
fruit
photoelectric detection
detection system
selecting device
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN 03273524
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Chinese (zh)
Inventor
张聪
罗建生
梁健
陈朝旭
梁材
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GUANGDONG AGRICULTURAL MACHINERY RESEARCH INSTITUTE
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GUANGDONG AGRICULTURAL MACHINERY RESEARCH INSTITUTE
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Priority to CN 03273524 priority Critical patent/CN2635228Y/en
Application granted granted Critical
Publication of CN2635228Y publication Critical patent/CN2635228Y/en
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Abstract

A fruit grading machine comprises a rack, a finishing order belt conveyor and a forepart finishing order device, a detection-separation belt conveyor, an face-to-face positioned photoelectric sensor optoelectronic detection device and a jet-powered automatic sorting device; wherein, the sensor is connected with the jet through a control wire; the discharge end of the finishing order belt conveyor is connected with the feed end of the detection-separation belt conveyor; the bottom of the forepart finishing order device with an outlet is a bottomless box-shaped structure, the fruits are piled up directly on the belt. As the utility model adopts photoelectric detection and whiff sorting technology to eliminate the fruit injury phenomenon caused by mechanical classification; the utility model has a good adaptability and can be applied to the hard pericarp species and the pericarp weak fruits equally; the utility model has the advantages of adjustment flexibility, high precision grade differential settings can usually be 2 mm, the size will not have grade chaotic phenomena and can achieve high-speed dynamic on-line measuring and sorting.

Description

A kind of fruit grader
Affiliated technical field
The utility model relates to a kind of fruit grader, relates in particular to the Photoelectric Detection fruit grader of a kind of little fruit such as lichee, longan, green plum, plum, walnut etc.
Background technology
The main effect that fruit carries out the classification processing is the product specification unanimity that makes similar class, comes into the market with unified high-quality outward appearance, attracts consumer's attention, promotes consumer's desire to purchase.Fruit grading has classification by volume and grades by weight two kinds, and is because the purpose of classification is mainly unified product appearance specification, so that class is sold in packing and lifting, therefore the most extensive with the volume hierarchical application.Traditional volume classifying equipoment has drum-type grader, three pulley type graders and belt sizer etc., its principle is similar, all utilize the hole frame or the slit of some rank sizes to carry out mechanical grading, when the profile of material is slightly smaller than hole, can rely on itself gravity to pass or fall output, thereby realize classification.As the disclosed utility model patent of Chinese patent communique " outer drum-type fresh fruit separator ", patent No. ZL93213824.1, relate to and sieve, select or use net, screen grid or similar tool sorting solid matter field, its structure is to be sieve nest by the outer drum-type rotary screen of two or more porous, the driving-belt of being made up of sprocket wheel, chain, carrying roller with three groups or many groups is that twisted strip is connected to each other perforation, connects as one by sprocket wheel, chain between roller driving belt and power source (motor).Hole formula sieving and grading is a kind of simple and practical form, but there is certain defective in this hierarchical form, mainly shows: the omnidistance mechanical type upset of (1) fruit material screening, cause the fresh fruit epidermis to damage, abrade and weigh wounded unavoidably; (2) effectiveness of classification is not high, differential can not be provided with too small, general differential greater than 5mm.(3) confusion phenomena of appearance size easily " tandem "; (4) adaptability is relatively poor, and is only better to applicabilities such as sclerderm class fruit such as mandarin orange oranges, and must careful usefulness for the fruit of epidermis weakness.
The utility model content
The purpose of this utility model just is to provide a kind of fruit grader, and it need not cylinder or three rollers etc., thereby has stopped the shortcoming that the hole frame is hindered fruit at all, and the effectiveness of classification height, the confusion phenomena of size " tandem " can not occur; Adaptability is good, and is suitable equally to the fruit of sclerderm class, epidermis weakness.
For achieving the above object: fruit grader of the present utility model, by frame, arrangement arrange thereon leading portion arrangement collating unit of belt conveyor and dress, detect sorting belt conveyor and dress thereon, the photoelectric detection system of at least one cover and automatically selecting device form; There is control line to be electrically connected between described photoelectric detection system and the automatic selecting device; The discharging termination that belt conveyor is arranged in described arrangement detects sorting belt conveyor feed end.
Described photoelectric detection system is the correlation photoelectric sensor; Described automatic selecting device promptly is the jet thrust of power with compressed air; Described leading portion arrangement collating unit is the shaped as frame structure at the no end, and its preceding deckle board is designed to the oscillatory type guide plate, and inclination makes frame front narrow and below have outlet, fruit directly is deposited on the belt.
On the basis of the above, the utility model can be done further improvement:
Described photoelectric detection system and automatic selecting device are two covers.
Described leading portion arrangement collating unit is equipped with the oscillatory type guide plate.
It is that tilting is arranged that belt conveyor is arranged in described arrangement, low early and high after, and during work, the relative feedstock direction of conveyer belt drives in the wrong direction.
The beneficial effects of the utility model: owing to adopt Photoelectric Detection and the jet technology that sorts, can stop mechanical classification and easily cause the generation of hindering the fruit phenomenon, adaptability is good, and is suitable equally to the fruit of sclerderm class, epidermis weakness; And adjust flexibly, the effectiveness of classification height, the differential setting generally can reach 2mm, the confusion phenomena of size " tandem " can not occur; Can also realize at a high speed dynamic on-line measurement and sort.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the utility model structural principle schematic diagram.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the enlarged diagram that Photoelectric Detection sorts the part-structure principle.
Fig. 4 is the photoelectric detection system generalized section.
Among the figure: frame 1, arrangement arrangement belt conveyor 2, leading portion arrangement collating unit 3, detection sorting belt conveyor 4, photoelectric detection system are correlation photoelectric sensor 5, selecting device is jet thrust 6, transmitter 51, light receiving device 52, bent frame 7, connection seat 8, turning knob 9, screw rod 10, guide rod 11, fruit 12 automatically.
The specific embodiment
The fruit grader of present embodiment is mainly by frame and dress two sections orthoscopic flat belt conveyers thereon, and photoelectric detection system is with selecting device, leading portion arrangement collating unit three parts are formed automatically.
The fruit grader of present embodiment as can be seen from FIG., by frame, arrangement arrange thereon leading portion arrangement collating unit of belt conveyor and dress, detect sorting belt conveyor and dress thereon, totally two covers photoelectric detection systems and automatically selecting device form; There is control line to be electrically connected between photoelectric detection system and the automatic selecting device; The discharging termination that belt conveyor is arranged in arrangement detects sorting belt conveyor feed end.
The leading portion arrangement collating unit of this machine is the shaped as frame structure at the no end, and fruit directly is deposited on the belt.The preceding deckle board of shaped as frame structure is designed to the oscillatory type guide plate, and tilt to make and narrow the exit passageway of single fruit of to advance below the frame front, arrangement is arranged belt conveyor and is designed to low early and high after tilting layout, and during work, the relative feedstock direction of control conveyer belt drives in the wrong direction.When making fruit enter conveyer, gravitate is rolled forward along the inclined-plane, meanwhile be subjected to the active force of the retrograde direction of belt, under the comprehensive function of these two power, rolled the motion that moves after doing again before one of fruit formation has both been done.
Photoelectric detection system such as Fig. 2 of this machine show, the design classification levels is a secondary, the outer product (fruit that diameter is too little) of level are by blowpit output, so photoelectric detection system adopted two to overlap the correlation photoelectric sensors, set gradually first rank and second level along throughput direction.The correlation photoelectric sensor comprises optical system, amplifier and switching value output device, and its main body comprises and being separated from each other and transmitter and light receiving device two parts staggered relatively, is assemblied in the both sides (showing as Fig. 3) of lining up passage.During work, produce a branch of light modulated that detects light of serving as by transmitter, in the time of between object to be detected is through transmitter and light receiving device, its diameter greater than the light beam height then can moment break beam, thereby the light intensity that causes light receiving device to receive changes, its changing value trigger switch signal output realizes measuring ability.Because this eedle detects classification to the fruitlet product, the inter-stage difference generally has only 2~3mm, and it is as far as possible little therefore must to control the diameter that detects light, to guarantee accuracy of detection.For this reason, disposed special-purpose hole plate behind the lens of correlation photoelectric sensor, the diameter of control emission light beam only is 0.5mm.As shown in Figure 3, the vertical paper of the direction of motion of conveyer belt, transmitter and light receiving device opposition are installed on the bent frame 7, and bent frame and connection seat 8 are fastening.Turning knob 9 can make connection seat and bent frame move up and down by screw rod 10, thereby regulate to detect light beam from the distance of carrying zone face, i.e. the rank size of She Dinging, and the effect of guide rod 11 is that the bent frame of assurance always is in parastate when moving.This machine is provided with two ranks, must guarantee the first order set detect light beam from the distance of carrying zone face greater than the second level.
The automatic selecting device of this machine is because at the fruitlet classification, therefore employing is that the jet thrust of power is automatic selecting device (also can adopt modes such as pneumatic or electronic plectrum certainly) with compressed air.As shown in Figures 2 and 3, jet thrust is right after photoelectric detection system and installs, and accepts detection signal and moves, and source of the gas is connected or closed to two jet thrusts according to the classification instruction.When tested lichee passes through to measure ray, trigger photosignal, start corresponding shower nozzle action, fruit is blown into suitable rank ranks.When the fruit measured value was the outer product of level, two jet thrusts were disconnected source of the gas, and the fruit craspedodrome draws off.
The course of work of present embodiment is: arrange on the belt conveyor in arrangement, at first fruit is arranged by arrangement and is formed the single operation of lining up, and forms certain intervals between each fruit of fast official post by two belt conveyors when entering measurement zone.Line up at fruit on the passage of process, by minute progression the correlation photoelectric sensor of respective numbers is set along traffic direction, the tiny light beam of control sensor level emission, light beam is from the height-adjustable of plane conveyer belt,, be provided with from high to low as " railing " with light beam.When fruit operation during by first order light beam, diameter will block light beam and excitation signal greater than the fruit of light beam height, make the action of first order jet thrust, the formation and send into other output channel of the first order of rapidly it being blown off; The fruit of minor diameter then passes under first order light beam, enters second level beam detection then, can reach the purpose that detects fruit appearance and size and realize classification according to this.
This equipment adopts Photoelectric Detection and the jet technology that sorts to have obvious advantage, and is widely applicable, adjust flexibly, Both can stop mechanical classification and easily cause the generation of hindering the fruit phenomenon, and can realize again at a high speed dynamic on-line measurement and choosing Not.

Claims (4)

1, a kind of fruit grader is characterized in that: by frame (1), arrangement arrange thereon leading portion arrangement collating unit (3) of belt conveyor (2) and dress, detect sorting belt conveyor (4) and dress thereon, the photoelectric detection system (5) and the automatic selecting device (6) of at least one cover form; There is control line to be electrically connected between described photoelectric detection system and the automatic selecting device; The discharging termination that belt conveyor is arranged in described arrangement detects sorting belt conveyor feed end.
2, fruit grader according to claim 1 is characterized in that: described leading portion arrangement collating unit be no underframe shape structure, and its preceding deckle board is designed to the oscillatory type guide plate, and inclination makes frame front narrow and below have outlet; Described photoelectric detection system (5) is the correlation photoelectric sensor; Described automatic selecting device (6) promptly is the jet thrust of power with compressed air.
3, fruit grader according to claim 1 is characterized in that: described photoelectric detection system (5) and automatic selecting device (6) be totally two covers.
4, fruit grader according to claim 1 is characterized in that: described arrangement is arranged belt conveyor and is designed to low early and high after tilting layout, and the relative feedstock direction of conveyer belt drives in the wrong direction.
CN 03273524 2003-08-18 2003-08-18 Fruits grading machine Expired - Fee Related CN2635228Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 03273524 CN2635228Y (en) 2003-08-18 2003-08-18 Fruits grading machine

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Application Number Priority Date Filing Date Title
CN 03273524 CN2635228Y (en) 2003-08-18 2003-08-18 Fruits grading machine

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CN2635228Y true CN2635228Y (en) 2004-08-25

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CN 03273524 Expired - Fee Related CN2635228Y (en) 2003-08-18 2003-08-18 Fruits grading machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1329132C (en) * 2004-11-02 2007-08-01 江苏大学 On-line fruit quality detection and classification apparatus and method based on three camera chains
CN103018849A (en) * 2011-09-23 2013-04-03 上汽通用五菱汽车股份有限公司 Optical system capable of avoiding spurious triggering of correlation-type photoelectric switch
CN105597911A (en) * 2016-01-07 2016-05-25 何天柱 Fruit sorting method
CN106423900A (en) * 2016-09-30 2017-02-22 正安县旺利农业科技发展有限责任公司 Multifunctional stauntonia chinensis screening machine
CN113317520A (en) * 2021-06-09 2021-08-31 合肥中安智能视觉科技有限公司 Full-automatic production method for nut sorting and kernel and shell separation

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1329132C (en) * 2004-11-02 2007-08-01 江苏大学 On-line fruit quality detection and classification apparatus and method based on three camera chains
CN103018849A (en) * 2011-09-23 2013-04-03 上汽通用五菱汽车股份有限公司 Optical system capable of avoiding spurious triggering of correlation-type photoelectric switch
CN103018849B (en) * 2011-09-23 2016-03-02 上汽通用五菱汽车股份有限公司 Prevent the optical system of correlation optoelectronic switch false triggering
CN105597911A (en) * 2016-01-07 2016-05-25 何天柱 Fruit sorting method
CN106423900A (en) * 2016-09-30 2017-02-22 正安县旺利农业科技发展有限责任公司 Multifunctional stauntonia chinensis screening machine
CN106423900B (en) * 2016-09-30 2018-07-31 正安县旺利农业科技发展有限责任公司 Multi-functional stauntonvine screening machine
CN113317520A (en) * 2021-06-09 2021-08-31 合肥中安智能视觉科技有限公司 Full-automatic production method for nut sorting and kernel and shell separation

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