CN216829154U - Full-automatic assembling and welding equipment for BOSS column and upright column - Google Patents
Full-automatic assembling and welding equipment for BOSS column and upright column Download PDFInfo
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- CN216829154U CN216829154U CN202123443549.2U CN202123443549U CN216829154U CN 216829154 U CN216829154 U CN 216829154U CN 202123443549 U CN202123443549 U CN 202123443549U CN 216829154 U CN216829154 U CN 216829154U
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Abstract
The utility model discloses a full-automatic equipment welding equipment of BOSS post, stand, include: the automatic feeding device comprises a machine table, two grabbing robots arranged beside the machine table, a laser welding machine correspondingly arranged beside each grabbing robot, an annular feeding mechanism arranged on the machine table, a cartridge clip type automatic feeding mechanism arranged around the annular feeding mechanism in sequence, an upper BOSS column mechanism, a first visual detection mechanism, a second visual detection mechanism, a vibrating disc feeder matched with the upper BOSS column mechanism and used for feeding BOSS columns, an automatic rotating clamping handle mechanism, an automatic upper cover plate mechanism, an automatic locking cover plate mechanism, an automatic loosening cover plate mechanism, an automatic lower cover plate mechanism, an automatic rotating loosening handle mechanism, an automatic discharging mechanism and an automatic cleaning jig mechanism. The utility model relates to a high reliable and stable's full-automatic equipment welding equipment, greatly reduced intensity of labour, improved the product yield, replace the manual work through the machine, practice thrift the human cost greatly.
Description
Technical Field
The utility model relates to an automatic equipment welding technology field, in particular to full-automatic equipment welding equipment of BOSS post, stand.
Background
With the rapid development of the existing automation technology, the application range of the automation production equipment in different fields is gradually deepened, and in order to improve the traditional single production mode, the traditional mobile phone middle frame manufacturing industry increasingly adopts the automation equipment for production.
The full-automatic assembling and welding equipment for the BOSS columns and the upright columns is an important link for production of the middle frames of the mobile phones, is widely applied to assembling and welding process operation of the BOSS columns and the upright columns of the middle frames, can greatly reduce operation time of the process, reduces operation cost of the process, and improves product quality. Compare with traditional manual assembly operation: the full-automatic assembling and welding equipment for the BOSS column and the upright column has the advantages of high operating efficiency, high operating quality and high cost performance, and is labor-saving.
At present, the conventional operation flow is that a BOSS column and an upright column are respectively placed at fixed positions in an assembly jig manually, a clamping wrench is rotated to fix the BOSS column and the upright column, a cover plate is covered, the cover plate is locked, and then the whole assembly jig is taken into a laser welding machine to weld the BOSS column and the upright column; and taking the welded assembly jig out of the laser welding machine, loosening the cover plate, taking out the cover plate, loosening the rotary clamping wrench, taking out a finished product and cleaning the jig. The operation process has the advantages of low efficiency, high labor intensity and more manpower, and the BOSS column and the upright column are easy to be installed reversely by people, so that the welded product is directly scrapped.
SUMMERY OF THE UTILITY MODEL
To the problem that prior art exists, the utility model provides a full-automatic equipment welding equipment of BOSS post, stand.
In order to achieve the above purpose, the utility model discloses technical scheme as follows:
the utility model provides a full-automatic equipment welding equipment of BOSS post, stand, a serial communication port, include: the automatic feeding device comprises a machine table, two grabbing robots arranged beside the machine table, a laser welding machine correspondingly arranged beside each grabbing robot, an annular feeding mechanism arranged on the machine table, a cartridge clip type automatic feeding mechanism, an upper BOSS column mechanism, a first visual detection mechanism, a second visual detection mechanism, a vibrating disc feeder matched with the upper BOSS column mechanism and used for feeding BOSS columns, an automatic rotating clamping handle mechanism, an automatic upper cover plate mechanism, an automatic locking cover plate mechanism, an automatic loosening cover plate mechanism, an automatic lower cover plate mechanism, an automatic rotating loosening handle mechanism, an automatic discharging mechanism and an automatic cleaning jig mechanism, wherein the cartridge clip type automatic feeding mechanism, the upper BOSS column mechanism, the first visual detection mechanism and the second visual detection mechanism are sequentially arranged around the annular feeding mechanism;
the first visual detection mechanism is arranged at the feeding part of the vibration disc feeder and used for detecting the fed BOSS columns; the second visual detection mechanism is arranged above the annular feeding mechanism and is used for detecting the upper BOSS upright column and the upper BOSS column;
two the snatch the robot and be used for grabbing the material loading level of radium-welding machine with the tool that automatic locking apron mechanism locked the apron and carry out automatic weld, snatch the equipment tool that welds well again and put back the tool and get the material level, loosen the apron for automatic loosening apron mechanism.
Preferably, the annular feeding mechanism comprises: the automatic positioning device comprises a base, an annular guide rail arranged on the base, a plurality of workpiece positioning carriers in sliding connection with the annular guide rail, a conveyor belt driving module used for driving the workpiece positioning carriers to slide on the annular guide rail, and a limiting mechanism arranged on the base and used for limiting the positions of the workpiece positioning carriers.
Preferably, the cartridge clip type automatic feeding mechanism includes: the jacking mechanism, arrange the tenth rotary mechanism by the jacking mechanism in, set up the revolving stage at the tenth rotary mechanism output, set up the cartridge clip on the revolving stage, set up two product positioning tool on the cartridge clip, set up the tenth feeding agencies in a product positioning tool top.
Preferably, the upper BOSS column mechanism comprises a twentieth support frame, a twentieth X-axis linear motion module arranged on the twentieth support frame, a twentieth Z-axis drive module arranged on the twentieth X-axis linear motion module and capable of moving along the X axis, a twentieth rotating mechanism arranged at the output end of the twentieth Z-axis drive module, and a twentieth pitch changing assembly arranged at the output end of the twentieth rotating mechanism; the twentieth pitch-changing component comprises a twentieth driving mechanism, a twentieth track plate arranged at the output end of the twentieth driving mechanism, a twentieth bearing arranged at two sides of the twentieth track plate, a twentieth sliding mechanism arranged below the twentieth track plate, a twentieth sliding block with one end arranged on the twentieth bearing and the other end connected with the twentieth sliding mechanism in a sliding manner, and a first BOSS column suction nozzle arranged on the twentieth sliding block; cam notches are formed in two sides of the twentieth track plate, and correspondingly, a twentieth bearing is arranged at the cam notch; and product jacking mechanisms are further arranged on two sides of the twentieth variable pitch assembly.
Preferably, the first visual inspection mechanism and the second visual inspection mechanism both comprise a support base, a visual camera arranged on the support base, and a lampshade arranged on the support base and positioned below the visual camera; the vibration disc feeder comprises a vibration disc, an air cylinder arranged at the end of the material conveying part of the vibration disc, and a material receiving plate arranged at the output end of the air cylinder.
Preferably, the automatic rotation clamping handle mechanism and the automatic rotation loosening handle mechanism both comprise: the fourth support, set up fourth Z axle actuating mechanism and fourth slide mechanism on the fourth support, set up at fourth Z axle actuating mechanism output and arrange the fourth sliding seat on the fourth slide mechanism in, set up the fourth rotary mechanism on the fourth sliding seat, set up the rotatory knob of the handle adaptation on fourth rotary mechanism output and the below mould, and install on the fourth support and arrange two fourth buffering subassemblies of fourth sliding seat tip department in.
Preferably, the automatic upper cover plate mechanism and the automatic lower cover plate mechanism each include: the thirty-X axis driving module, the thirty-Z axis driving module arranged at the output end of the thirty-X axis driving module and the upper and lower cover plate assemblies arranged at the output end of the thirty-Z axis driving module are arranged on the outer side of the outer side; the upper cover plate assembly and the lower cover plate assembly comprise a thirtieth mounting seat, a thirtieth driving mechanism and a thirty-first driving mechanism which are arranged on the thirtieth mounting seat side by side, a thirtieth left clamping hand arranged at the output end of the thirtieth driving mechanism, a thirty-right clamping hand arranged at the output end of the thirty-first driving mechanism, a thirtieth sliding assembly and a thirty-first sliding assembly which are arranged on the front side and the rear side of the thirtieth mounting seat; and the thirty-first left clamping hand assembly and the thirty-second right clamping hand assembly are correspondingly connected with the thirty-first sliding assembly and the thirty-second sliding assembly in a sliding manner.
Preferably, the automatic locking cover plate mechanism and the automatic releasing cover plate mechanism are both provided with cover plate pressing mechanisms opposite to the automatic locking cover plate mechanism and the automatic releasing cover plate mechanism;
the automatic cover plate locking mechanism and the automatic cover plate loosening mechanism respectively comprise a fortieth supporting frame, a forty Z-axis driving component arranged on the fortieth supporting frame, a mold handle clamping and rotating mechanism arranged on the fortieth supporting frame and arranged below the forty Z-axis driving component, two fortieth rotating mechanisms arranged at the output ends of the forty Z-axis driving component, a fortieth variable pitch component arranged at the output end of each forty-th rotating mechanism and a mechanical clamp arranged on the fortieth variable pitch component;
the mold handle clamping and rotating mechanism comprises a fortieth driving module, two fortieth rotating mechanisms arranged at the output end of the fortieth driving module, and a fortieth clamping and rotating hand arranged at the output end of each fortieth rotating mechanism;
the mechanical clamp comprises a fortieth driving mechanism, a fortieth sliding assembly, a fortieth jacking assembly arranged at the output end of the fortieth driving mechanism, a forty left cam plate and a forty right cam plate which are arranged on the fortieth jacking assembly, and two fortieth clamping jaws arranged on the forty left cam plate and the forty right cam plate; and the forty-fourth left cam plate and the forty-fourth right cam plate are respectively in sliding connection with a forty-fourth sliding assembly.
Preferably, the automatic blanking mechanism comprises a ninth support, a ninth X axis linear motion module arranged on the ninth support, a conveyor belt arranged beside the ninth X axis linear motion module, a ninth slider arranged at the output end of the ninth X axis linear motion module, a ninth driving mechanism arranged on the ninth slider, and a ninth material taking suction nozzle arranged at the output end of the ninth driving mechanism.
Preferably, the automatic cleaning jig mechanism comprises a brushing mechanism and an air blower arranged beside the brushing mechanism; the brushing mechanism comprises a sixth mounting seat, a sixth X-axis driving module arranged on the sixth mounting seat, a sixth Z-axis driving module arranged at the output end of the sixth X-axis driving module and capable of moving along the X axis, a sixth sliding plate arranged at the output end of the sixth Z-axis driving module, a cleaning brush arranged at the bottom of the sixth sliding plate, seventy buffer mechanisms arranged at the two ends of the sixth mounting seat and opposite to the two ends of the sixth Z-axis driving module, a fifty buffer mechanism arranged on the sixth Z-axis driving module and arranged above the sixth sliding plate, and sixty buffer mechanisms arranged at the two sides of the sixth sliding plate.
Adopt the technical scheme of the utility model, following beneficial effect has: the utility model relates to a full-automatic assembly welding equipment of high reliability, put BOSS post, stand into the assembly tool respectively through automatic mechanical equipment, and then the automatic rotatory chucking spanner fixes BOSS post, stand, and then the automation covers the apron, takes the whole assembly tool to the radium welding machine through the robot after the automation locks the apron again and carries out BOSS post, stand welding; the welded assembly jig is taken out of the laser welding machine again, the cover plate is loosened, the cover plate is taken out, the rotary clamping wrench, the automatic blanking finished product and the automatic cleaning jig are loosened automatically, the assembled jig which is assembled automatically is directly grabbed by the robot and is placed into the laser welding machine for welding, the labor intensity is greatly reduced, the product yield is improved, the labor is replaced by a machine, and the labor cost is greatly saved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of each station component of the present invention;
FIG. 3 is a schematic structural view of the annular feeding mechanism of the present invention;
fig. 4 is a schematic structural view of the cartridge clip type automatic feeding mechanism of the present invention;
fig. 5 is a schematic structural view of a material taking mechanism of the clip type automatic feeding mechanism of the present invention;
fig. 6 is a schematic structural view of a product positioning jig of the cartridge clip type automatic feeding mechanism of the present invention;
FIG. 7 is a first schematic view of the upper BOSS column mechanism of the present invention;
fig. 8 is a schematic diagram of a second BOSS mounting mechanism of the present invention;
fig. 9 is a schematic structural view of a pitch-variable assembly of the upper BOSS column mechanism of the present invention;
fig. 10 is a schematic structural view of the first visual inspection mechanism or the second visual inspection mechanism of the present invention;
fig. 11 is a schematic structural view of the vibrating plate feeder of the present invention;
fig. 12 is a first structural schematic diagram of the automatic rotation handle clamping mechanism 4 or the automatic rotation handle releasing mechanism of the present invention;
fig. 13 is a structural schematic diagram of the automatic rotation handle clamping mechanism 4 or the automatic rotation handle releasing mechanism of the present invention;
fig. 14 is a first schematic view of an automatic upper cover plate mechanism or an automatic lower cover plate mechanism according to the present invention;
FIG. 15 is a schematic diagram of an automatic upper cover plate mechanism or an automatic lower cover plate mechanism according to the present invention;
fig. 16 is a schematic structural view of the Z-axis driving module and the upper and lower cover plate assemblies of the present invention;
FIG. 17 is a front view of the automatic locking or unlocking mechanism of the present invention;
FIG. 18 is a rear view of the cover plate automatic locking mechanism or automatic releasing mechanism of the present invention;
fig. 19 is a first schematic structural diagram of the automatic cover locking mechanism or the automatic cover releasing mechanism of the present invention;
fig. 20 is a second schematic structural view of the automatic cover locking mechanism or the automatic cover releasing mechanism of the present invention;
fig. 21 is a schematic view of a part of the structure of the automatic locking cover plate mechanism or the automatic releasing cover plate mechanism of the present invention;
fig. 22 is a schematic view of a part of the structure of the mold handle clamping and rotating mechanism of the present invention;
fig. 23 is a schematic structural view of the cover plate pressing mechanism of the present invention;
fig. 24 is a schematic structural view of the automatic blanking mechanism of the present invention;
FIG. 25 is a schematic view of the mechanism of the automatic cleaning jig of the present invention;
fig. 26 is a schematic structural view of the material taking robot of the present invention;
fig. 27 is a schematic structural view of the manipulator of the present invention;
wherein, fig. 1 to 2: the automatic feeding device comprises a cartridge clip type automatic feeding mechanism 1, an upper BOSS column mechanism 2, a first visual detection mechanism 3, a second visual detection mechanism 30, an automatic upper cover plate mechanism 5, an automatic cover plate locking mechanism 6, an annular feeding mechanism 7, an automatic cover plate loosening mechanism 8, an automatic lower cover plate mechanism 9, an automatic rotary loosening handle mechanism 10, an automatic discharging mechanism 11, an automatic cleaning jig mechanism 12, two grabbing robots 13, a laser welding machine 14, a feeding level 140 of the laser welding machine and a vibrating disc feeder 20;
FIG. 3: the device comprises an annular feeding mechanism 7, a base 701, an annular guide rail 702, a workpiece positioning carrier 703, a pulley 704, a driving motor 705, a speed reducer 706, a driving wheel 707, a driven wheel 708, a synchronous belt 709, a first driving cylinder 710, a connecting block 711, a shaft lever 712 and a positioning block 713;
fig. 4 to 6: a tenth Z-axis linear motion module driver 101, a jacking shaft 102, a tenth rotation mechanism 103, a rotation table 104, two cartridge clips 105, a product positioning jig 106, two vertical support frames 106a, a tenth shaft rod 106b, a jacking seat 106c, a BOSS upright 100, a tenth support 107, a tenth X-axis linear motion module 108, a tenth slider 109, a tenth driving mechanism 110, a tenth material taking suction nozzle 111, and a strip-shaped opening 111a
Fig. 7 to 9: a twentieth supporting frame 201, a twentieth X-axis linear motion module 202, a twentieth Z-axis driving module 203, a twentieth driving cylinder 203a, a twenty-first sliding mechanism 203b, a twentieth sliding plate 203c, two twentieth buffer mechanisms 203e, a twenty-first buffer mechanism 203d,
A twentieth rotating mechanism 205, a twentieth pitch-changing assembly 204, a twentieth driving mechanism 204a, a twentieth track plate 204b, a twentieth bearing 204c, a twentieth sliding mechanism 204e, a twentieth sliding block 204d, a first BOSS column suction nozzle 204f, a twentieth fixing seat 204g, a BOSS column 100 and a BOSS column 200;
fig. 10 to 11: a first visual detection mechanism 3, a second visual detection mechanism 30, a support base 301, a visual camera 302, a lampshade 303,
A vibration disc feeder 20, a vibration disc 20a, a cylinder 20b, and a material receiving plate 20 c;
fig. 12 to 13: the automatic rotation clamping handle mechanism 4 and the automatic rotation loosening handle mechanism 10, the fourth Z-axis driving mechanism 401 and the fourth sliding mechanism 402, the fourth sliding seat 403, the fourth rotating mechanism 404, the rotating knob 405 and two fourth buffer assemblies 406;
fig. 14 to 16: a thirty X-axis driving module 591, a thirty mounting frame 591a, a thirty driving cylinder 591b, a thirty second sliding component 591c, a thirty buffer mechanism 591d,
A thirty-Z axis driving module 592, a thirty-Z axis sliding seat 592a, a thirty-Z axis driving cylinder 592b, a thirty-third sliding assembly 592c, a thirty-fourth sliding plate 592d, a thirty-eleventh damping mechanism 592e, a thirty-second damping mechanism 592f, a thirty-third limiting block 592g, a jig cover plate 300, a jig mounting plate, and a jig mounting plate,
The upper cover plate assembly 593, the thirtieth mounting seat 593a, the thirtieth driving mechanism 593b, the thirty-first driving mechanism 593c, the thirtieth left gripper assembly 593d, the thirty-right gripper assembly 593e, the thirtieth sliding assembly 593f and the thirty-first sliding assembly 593 g;
fig. 17 to 23: a forty-Z axis drive unit 681, a forty-Z axis drive cylinder 681a, a forty-first slide unit 681b, a forty-fourth slide plate 681c, a forty-fourth cushion plate 681d, two forty-fourth cushion mechanisms 681e,
Two fortieth rotating mechanisms 682, a fortieth rotating cylinder 682a, a fortieth mount 682b,
A forty-fourth pitch assembly 683, a forty-fourth track plate 683a, a forty-second sliding assembly 683b, a forty-fourth rotating plate 683c, a forty-fourth bearing 683d, a forty-third sliding assembly 683e,
Mold pull grip pivoting mechanism 685, forty-second drive cylinder 685a, forty-sixth slide assembly 685b, forty-slide seat 685c, forty-first cushion mechanisms 685d, forty-limit stopper 68e, forty-first rotation mechanism 685f, forty-grip pivoting handle 685g, forty-second cushion mechanism 685h, and,
The cover plate pressing mechanism 686, the forty-fourth supporting seats 686a, the forty-first driving air cylinder 686b, the forty-fifth sliding assembly 686c, the forty-fourth pressing block 686d and the forty-fourth supporting frame 687.
FIG. 24: the automatic blanking mechanism 11, a ninth X-axis linear motion module 1111, a ninth driving mechanism 112, a ninth material taking suction nozzle 113 and a conveyor belt 114;
FIG. 25: the automatic cleaning jig mechanism 12, a sixth X-axis driving cylinder 121, a sixth X-axis slide rail 122, a sixth sliding seat 123, a sixth Z-axis cylinder 124, a sixth sliding module 125, a sixth sliding plate 126, a cleaning brush 127, a seventy buffer mechanism 128, a fifty buffer mechanism 129, a sixty buffer mechanism 150, a sixth limiting plate 160 and a blower 170;
fig. 26 to 27: the material taking robot 13, the robot arm 131, the manipulator 132, the mounting base plate 132a, the synchronization cylinder 132b, the sixteenth sliding assembly 132c, the seventeenth sliding assembly 132f, the left clamping jaw 132d, and the right clamping jaw 132 e.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present invention, and should not be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those of ordinary skill in the art.
In the present application, a first feature "on" or "an over" a second feature unless expressly stated or limited otherwise
"under" may include the first and second features being in direct contact, and may also include the first and second features not being in direct contact but being in contact by another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
Referring to fig. 1 to 27, the utility model provides a full-automatic equipment welding equipment of BOSS post, stand, include: the automatic feeding device comprises a machine table, two grabbing robots 13 arranged beside the machine table, a laser welding machine 14 correspondingly arranged beside each grabbing robot 13, an annular feeding mechanism 7 arranged on the machine table, a cartridge clip type automatic feeding mechanism 1, an upper BOSS column mechanism 2, a first visual detection mechanism 3, a second visual detection mechanism 30, a vibrating disc feeder 20 matched with the upper BOSS column mechanism 2, an automatic rotating and clamping handle mechanism 4, an automatic upper cover plate mechanism 5, an automatic locking cover plate mechanism 6, an automatic loosening and cover plate mechanism 8, an automatic lower cover plate mechanism 9, an automatic rotating and loosening handle mechanism 10, an automatic blanking mechanism 11 and an automatic cleaning jig mechanism 12, wherein the cartridge clip type automatic feeding mechanism 1, the upper BOSS column mechanism 2, the first visual detection mechanism 3 and the second visual detection mechanism are sequentially arranged around the annular feeding mechanism 4;
the annular feeding mechanism 7 is used for conveying a jig; the cartridge clip type automatic feeding mechanism 1 is used for loading the BOSS upright column onto a jig; the upper BOSS column mechanism 2 is used for loading the BOSS columns sent out by the vibration disc feeder 20 onto a jig on which the BOSS columns are already loaded; the first visual detection mechanism 3 is arranged at the feeding part of the vibration disc feeder 20 and is used for detecting the fed BOSS columns; the second visual detection mechanism 30 is arranged above the annular feeding mechanism 7 and is used for detecting the upper BOSS upright columns and the upper BOSS columns; the automatic rotating and clamping handle mechanism 4 is used for rotating a handle of the jig and fixing the BOSS upright post and the BOSS post; the automatic cover plate feeding mechanism 5 is used for feeding a cover plate on the jig; the automatic cover plate locking mechanism 6 is used for locking the upper cover plate;
the two grabbing robots 13 are used for grabbing the jig which automatically locks the cover plate of the cover plate locking mechanism 6 to the loading position 140 of the laser welding machine 14 for automatic welding, and then grabbing and putting the welded assembly jig back to the jig for taking the material position to the automatic cover plate loosening mechanism 8 for loosening the cover plate; the automatic lower cover plate mechanism 9 takes the cover plate with the cover plate loosened out; the automatic rotating and loosening handle mechanism 10 is used for loosening the handle 400 on the jig, and the automatic blanking mechanism 11 is used for taking out a welded product; the automatic cleaning jig 12 is used for cleaning the jig.
Referring to fig. 3, in the present embodiment, there are 12 workpiece positioning carriers, all of which are mounted on the annular guide rail 702, and the annular feeding mechanism 7 has a working principle: the driving motor 705 drives the driving wheel 707 to drive the synchronous belt 709, so as to drive the workpiece positioning carrier 703 to slide on the annular guide rail 702, when the workpiece positioning carrier 703 moves to a station, the first driving cylinder 710 of the limiting mechanism drives the connecting block 711 to drive the shaft rod 712, so as to drive the positioning block 713 mounted on the shaft rod 712, so that the positioning block 713 is clamped on the corresponding workpiece positioning carrier 703 to position the workpiece positioning carrier 703, and the workpiece positioning carrier 703 is prevented from being unstable and affecting operation when parts at the station are operated; the annular feeding mechanism 7 includes: the automatic positioning device comprises a base 701, an annular guide rail 702 arranged on the base 701, a plurality of workpiece positioning carriers 703 connected with the annular guide rail 702 in a sliding manner, a conveyor belt driving module used for driving the workpiece positioning carriers 703 to slide on the annular guide rail 702, and a limiting mechanism arranged on the base 701 and used for limiting the positions of the workpiece positioning carriers 703. The conveyor belt driving module comprises a driving motor 705, a speed reducer 706 in transmission connection with the driving motor 705, a driving wheel 707 arranged at the output end of the speed reducer 706, a driven wheel 708 matched with the driving wheel 707, and an upper synchronous belt 709 arranged on the driving wheel 707 and the driven wheel 708; the bottom of each workpiece positioning carrier 703 is also provided with a pulley 704, and the pulleys 704 are in rolling contact with the annular guide rail 702 and are arranged on two sides of the annular guide rail 702; one side of the workpiece positioning carrier 703 is mounted on the synchronous belt 709 through a connecting piece. The limiting mechanism comprises a first driving cylinder 710, a connecting block 711 arranged at the output end of the first driving cylinder 710, and a shaft lever 712 penetrating through the connecting block 711; the shaft 712 is provided with a positioning block 713 adapted to the workpiece positioning carrier 703, and a limiting opening adapted to the positioning block 713 is formed at an end of the workpiece positioning carrier 703.
Referring to fig. 4 to 6, the clip-type automatic feeding mechanism 1 in the present embodiment includes: the device comprises a jacking mechanism, a tenth rotating mechanism 103 arranged beside the jacking mechanism, a rotating platform 104 arranged at the output end of the tenth rotating mechanism 103, two cartridge clips 105 arranged on the rotating platform 104, a product positioning jig 106 arranged on each cartridge clip 105, and a tenth material taking mechanism arranged above the product positioning jig 106; the tenth rotating mechanism 103 is used for rotating the rotating table 104, so as to rotate a product on a product positioning jig 106 above the output end of the lifting mechanism; the jacking mechanism is used for jacking a product on a product positioning jig 106 to a tenth material taking mechanism station for taking materials.
The operating principle of the jacking mechanism in the embodiment is as follows: the tenth Z-axis linear motion module drives 101, the jacking shaft 102 moves along the Z-axis direction of the tenth Z-axis linear motion module 101 to jack the product (BOSS column 100) on the product positioning jig 106, and the jacking mechanism comprises the tenth Z-axis linear motion module 101 and the jacking shaft 102 arranged at the output end of the tenth Z-axis linear motion module 101; the tenth rotation mechanism 103 includes a tenth rotation motor and a tenth speed reducer connected to an output end of the tenth rotation motor.
The tenth material taking mechanism in this embodiment operates as follows: the tenth X-axis linear motion module 108 drives the tenth slider 109 to move above the product positioning fixture 106 along the X-axis direction, and the tenth driving mechanism 110 drives the tenth material taking suction nozzle 111 to move to the material taking position; the tenth material taking mechanism comprises a tenth bracket 107, a tenth X-axis linear motion module 108 arranged on the tenth bracket 107, a tenth slider 109 arranged at the output end of the tenth X-axis linear motion module 108, a tenth driving mechanism 110 arranged on the tenth slider 109, and a tenth material taking suction nozzle 111 arranged at the output end of the tenth driving mechanism 110 (the tenth material taking suction nozzle is provided with an air suction pipe, which is not shown in the figure); the tenth driving mechanism 110 is a tenth driving cylinder; the bottom of the tenth material taking suction nozzle 111 is provided with two strip-shaped openings 111a arranged side by side for sucking the BOSS upright 100 on the product positioning jig 106. Placed a plurality of superimposed BOSS stands on jacking seat 106c in this embodiment, product positioning jig 106 includes two vertical support frames 106a, sets up two tenth axostylus axostyles 106b between vertical support frame 106a, sets up the axle sleeve on every tenth axostylus axostyle 106b, installs jacking seat 106c on the tenth axostylus axostyle through the axle sleeve, sets up the BOSS stand 100 in jacking seat 106c both sides, and vertical support frame 106 a's recess is still arranged in at this BOSS stand 100 both ends.
The operating principle of the cartridge clip type automatic feeding mechanism in the embodiment is as follows:
an operator puts a product positioning jig 106 loaded with products into a cartridge clip 105, a tenth rotating mechanism 103 drives a rotating platform 104 to rotate the cartridge clip 105 and the product positioning jig 106 to the upper side of a jacking shaft 102, a tenth Z-axis linear motion module 101 of a jacking mechanism drives the jacking shaft 102 to jack a BOSS upright post 100 in the product positioning jig 106 upwards to a material taking height, the tenth material taking mechanism takes materials, the jacking shaft 102 jacks a product height after taking out a BOSS upright post 100, if all the products in the positioning jig are taken out, the tenth rotating mechanism 103 drives the rotating platform 104 to rotate, another product positioning jig 106 rotates to the upper side of the jacking shaft 102, the jacking and the material taking are continued, the situation that the cartridge clip 105 needs to be switched to stop is avoided, the whole material feeding process is completely completed, and the actions of the processes are circulated.
In the embodiment, the feeding speed of the cartridge clip type automatic feeding mechanism is multiple times of that of the traditional vibrating disc, so that the feeding efficiency is greatly improved, and the product yield is improved; widely used in the occasion (big, long product) that can not be through traditional vibration dish material loading can significantly reduce manufacturing cost, compare with traditional vibration dish material conveying: the cartridge clip type automatic feeding mechanism has the advantages of high stability, low cost, small occupied space and the like; the automatic station switching function is realized, the cartridge clip switching does not need to be stopped, and the working efficiency is improved.
Referring to fig. 7 to 9, the upper BOSS column mechanism in the present embodiment includes: the method comprises the following steps: the twenty-first linear motion module 202 is arranged on the twenty-first support frame 201, the twentieth Z-axis drive module 203 is arranged on the twentieth X-axis linear motion module 202 and can move along the X-axis, the twentieth rotating mechanism 205 is arranged at the output end of the twentieth Z-axis drive module 203, and the twentieth pitch changing assembly 204 is arranged at the output end of the twentieth rotating mechanism 205; the twentieth pitch-changing assembly 204 comprises a twentieth driving mechanism 204a, a twentieth track plate 204b arranged at the output end of the twentieth driving mechanism 204a, twentieth bearings 204c arranged at two sides of the twentieth track plate 204b, a twentieth sliding mechanism 204e arranged below the twentieth track plate 204b, a twentieth sliding block 204d with one end arranged on the twentieth bearings 204c and the other end connected with the twentieth sliding mechanism 204e in a sliding manner, and a first BOSS column suction nozzle 204f arranged on the twentieth sliding block 204 d; cam notches are formed in two sides of the twentieth track plate 204b, and correspondingly, a twentieth bearing 204c is arranged at the cam notches; the twenty-second pitch assembly 204 in this embodiment operates according to the following principle: the twentieth driving cylinder 204a drives to drive the twentieth track plate 204b to move, so that the twentieth sliding block 204d moves left and right for a distance in the twentieth sliding mechanism 204e, and the distance changing function is achieved; the twentieth pitch-changing assembly 204 further comprises a twentieth fixed seat 204g arranged at the output end of the twentieth rotating mechanism 205, the twentieth driving mechanism 204a is mounted on the twentieth fixed seat 204g, and the twentieth sliding mechanism 204e is mounted at the lower end of the twentieth fixed seat 204 g; the twentieth driving mechanism 204a is set as a twentieth driving cylinder; the twentieth sliding mechanism 204e includes a twentieth sliding rail and a twentieth sliding block disposed on the twentieth sliding rail, wherein the twentieth sliding block 204d is mounted on the twentieth sliding block, a second BOSS column suction nozzle is further mounted on the twentieth sliding rail, the second BOSS column suction nozzle is disposed between the two first BOSS column suction nozzles 204f, the second BOSS column suction nozzle and the two first BOSS column suction nozzles 204f are used for sucking the BOSS column 200 conveyed by the vibrating disk feeder 20, and then the BOSS column 200 is placed on the mold. In this embodiment, the product tightening mechanism 206 is used for tightening the BOSS upright 100 on the mold, and the product tightening mechanism 206 is further disposed on two sides of the twentieth variable pitch assembly 204; the product jacking mechanism 206 is a twentieth telescopic cylinder.
The twenty-second Z-axis driving module 203 in this embodiment operates according to the following principle: the twentieth driving air cylinder 203a drives to drive the twentieth sliding plate 203c to move, and further drives the twentieth rotating mechanism 205 to move up and down; the twentieth Z-axis driving module 203 comprises a twentieth driving cylinder 203a, a twenty-first sliding mechanism 203b, and a twentieth sliding plate 203c slidably connected with the twenty-first sliding mechanism 203 b; the output end of the twentieth driving air cylinder 203a is arranged at one end of a twentieth sliding plate 203c, and the twentieth driving air cylinder 203a drives the twentieth sliding plate 203c to slide on the twenty-first sliding mechanism 203 b; the twenty-first sliding mechanism 203b comprises a twenty-first sliding rail and a twenty-first sliding block arranged on the twenty-first sliding rail. In the embodiment, the twentieth driving cylinder 203a is arranged on the twentieth X-axis linear motion module 202 through the twentieth mounting seat, and correspondingly, the two twentieth buffer mechanisms 203e are arranged on two sides of the twentieth mounting seat and are opposite to the twentieth sliding plate 203c below the twentieth mounting seat, so that the twenty-first driving cylinder can play a role of buffering the twenty-first sliding plate 203c which moves upwards; the lower end parts of the two sides of the twentieth mounting seat are also provided with twentieth limit stoppers which are opposite to the twenty-first buffer mechanisms 203d one by one and can play a role of buffering for the twentieth sliding plates 203c which move downwards; the twentieth Z-axis drive module 203 further includes a twentieth buffer mechanism 203e disposed above the twentieth sliding plate 203c, and twenty-first buffer mechanisms 203d disposed on both sides of the twentieth sliding plate 203 c; the twentieth buffer mechanism 203e and the twenty-first buffer mechanism 203d are both provided as a twentieth buffer strut. The twenty-second rotating mechanism 205 in this embodiment operates according to the following principle: the twentieth rotary cylinder drives the twentieth fixed seat 204g to rotate, so that a component arranged on the twentieth fixed seat 204g is driven to rotate; the twentieth rotating mechanism 205 includes a twentieth rotating cylinder, which is disposed at the other end of the twentieth sliding plate 203c and moves through the twentieth sliding plate 203c, so as to drive the twentieth rotating cylinder to move.
The working principle of the upper BOSS column mechanism 2 in this embodiment is as follows: the twentieth X-axis linear motion module 202 drives the twentieth Z-axis drive module 203 to move along the X-axis direction, the twentieth drive cylinder 203a of the twentieth Z-axis drive module 203 drives the twentieth sliding plate 203c to move along the twenty-first sliding mechanism 203b, and further drives the twentieth rotating mechanism 205 to move, and the twentieth rotating cylinder of the twentieth rotating mechanism 205 drives the twentieth pitch-changing assembly 204 to rotate; the twentieth driving mechanism 204a of the twentieth pitch-changing component 204 drives the twentieth track plate 204b to move, so that the twentieth bearing 204c moves along the cam slot, and the twentieth sliding block 204d moves left and right for a distance at the twenty-first sliding mechanism 203b, thereby achieving the pitch-changing function. The beneficial effects of the upper BOSS column mechanism 2 in this embodiment: the machine replaces manual operation, the working efficiency is high, the labor cost is saved, and the time and the labor are saved; the tenth pitch assembly 204 occupies a small space, has high stability, reduces the manufacturing cost, and is fast.
Referring to fig. 10 to 11, in the present embodiment, the number of the lamp covers is 2, the vision camera is installed between the two lamp covers, and each of the first vision inspection mechanism 3 and the second vision inspection mechanism 30 includes a supporting base 301, a vision camera 302 disposed on the supporting base, and a lamp cover 303 installed on the supporting base 301 and disposed below the vision camera 302; in the embodiment, the material conveying part of the vibrating disc 20a is provided with three material grooves for placing the BOSS columns, and the material receiving plate 20c is used for receiving 3 BOSS columns arranged side by side and feeding the upper BOSS column mechanism; the vibration disc feeder 20 comprises a vibration disc 20a, an air cylinder 20b arranged at the material conveying end part of the vibration disc 20a, and a material receiving plate 20c arranged at the output end of the air cylinder 20 b.
Referring to fig. 12 to 13, the operation principle of the automatic rotation chucking handle mechanism 4 or the automatic rotation releasing handle mechanism 10 in the present embodiment is as follows: the fourth Z-axis driving mechanism 401 drives to drive the fourth sliding seat 403 to move along the fourth sliding mechanism 402, so as to drive the fourth rotating mechanism 404 to move to the position of the jig handle, and then the fourth rotating mechanism 404 drives to drive the jig handle to move so as to fix or release the BOSS upright post and the BOSS upright post; the automatic rotation clamping handle mechanism 4 and the automatic rotation loosening handle mechanism 10 both comprise: the device comprises a fourth bracket, a fourth Z-axis driving mechanism 401 and a fourth sliding mechanism 402 which are arranged on the fourth bracket, a fourth sliding seat 403 which is arranged at the output end of the fourth Z-axis driving mechanism 401 and is arranged on the fourth sliding mechanism 402, a fourth rotating mechanism 404 which is arranged on the fourth sliding seat 403, a rotating knob 405 which is arranged at the output end of the fourth rotating mechanism 404 and is matched with a handle 400 on a lower die, and two fourth buffer assemblies 406 which are arranged on the fourth bracket and are arranged at the end part of the fourth sliding seat 403, wherein the end part of the fourth sliding seat 403 passes through the fourth bracket; the fourth Z-axis driving mechanism 401 is a fourth Z-axis cylinder; the fourth sliding mechanism 402 comprises a fourth sliding track and a fourth sliding block arranged on the fourth sliding track; the two fourth buffer assemblies 406 are arranged opposite to each other and are installed above and below the end part of the fourth sliding seat 403, and the fourth buffer assemblies 406 are set as fourth buffer supporting rods; the fourth rotation mechanism 404 is a fourth rotation cylinder.
Referring to fig. 14 to 16, the automatic cover plate loading mechanism 5 and the automatic cover plate unloading mechanism 9 in the present embodiment each include: the thirty-X axis driving module 591, the thirty-Z axis driving module 592 arranged at the output end of the thirty-X axis driving module 591, and the upper and lower cover plate assemblies 593 arranged at the output end of the thirty-Z axis driving module 592; the upper and lower cover plate assemblies 593 comprise a thirtieth mounting seat 593a, a thirtieth driving mechanism 593b and a thirty-first driving mechanism 593c which are arranged on the thirtieth mounting seat 593a side by side, a thirtieth left clamping hand assembly 593d arranged at the output end of the thirtieth driving mechanism 593b, a thirty-right clamping hand assembly 593e arranged at the output end of the thirty-first driving mechanism 593c, and a thirtieth sliding assembly 593f and a thirty-first sliding assembly 593g arranged on the thirtieth mounting seat 593 a; the thirty-first clamping hand assembly 593d and the thirty-second clamping hand assembly 593e are respectively in sliding connection with the thirty-first sliding assembly 593f and the thirty-first sliding assembly 593 g.
The operation principle of the thirty X-axis driving module 591 in this embodiment is as follows: the thirtieth driving air cylinder 591b drives to drive the thirty-second axis driving module 592 to slide along the thirty-second sliding assembly 591 c; the thirty-X axis driving module 591 comprises a thirty-first mounting frame 591a, a thirty-second driving cylinder 591b arranged on the thirty-first mounting frame 591a, a thirty-second sliding assembly 591c arranged at two sides of the output end of the thirty-second driving cylinder 591b, and two thirty-first buffer mechanisms 591d arranged at two ends of the thirty-second mounting frame 591 a; the thirtieth mounting frame 591a is designed in a gantry manner, and the two thirtieth buffer mechanisms 591d can play a role in buffering when the thirty-Z-axis driving module 592 moves to the two ends of the thirty-second sliding assembly 591 c; the thirty-second sliding assembly 591c comprises a thirty-second sliding rail and a thirty-second sliding block arranged on the thirty-second sliding rail.
The operation principle of the thirty-Z axis driving module 592 in this embodiment is as follows: the thirty-Z shaft drives the cylinder 592b to drive the thirty-fourth sliding plate 592d to move up and down along the thirty-third sliding member 592c, so as to drive the upper and lower cover plate assemblies 593 to move, and the thirty-first damping mechanism 592e is opposite to the thirty-fourth sliding plate 592d below, so as to damp the thirty-fourth sliding plate 592d moving upwards; the thirty-Z axis drive module 592 includes a thirty-first sliding shoe 592a, a thirty-Z axis drive cylinder 592a disposed on the thirty-first sliding shoe 592a, a thirty-third sliding assembly 592c disposed on the thirty-first sliding shoe 592a, a thirty-third sliding plate 592d disposed on the thirty-third sliding assembly 592c, two thirty-third damping assemblies disposed on either side of the thirty-third sliding plate 592d, and a thirty-first damping mechanism 592e mounted on the thirty-first sliding shoe 592a and disposed on either side of the thirty-Z axis drive cylinder 592 b; the output end of the thirty-Z axis driving cylinder 592b is provided on the thirty-fourth sliding plate 592 d; the thirty-second sliding seat 592a is disposed on the thirty-second sliding assembly 591c and is disposed between the thirty-second damping mechanisms 591 d; the output end of the thirtieth driving cylinder 591b is arranged on the thirtieth sliding seat 592 a; the thirty-third sliding assembly 592c includes a thirty-third slide rail, a thirty-third slider disposed on the thirty-third slide rail. In this embodiment, the thirty-second buffering mechanism 592f is used to buffer the thirty-second sliding plate 592d which moves downward, and the thirty-third limiting block 592g is used to limit the position of the downward movement, so as to prevent the lower jig cover plate 300 from being crushed when the upper and lower cover plate assemblies 593 move downward; each of the thirty-second damping assemblies comprises a thirty-second damping mechanism 592f, a thirty-second stopper 592g having one end disposed under the thirty-second damping mechanism 592f, and the other end of the thirty-second stopper 592g being mounted on the thirty-second sliding seat 592 a; the thirtieth buffer mechanism 591d, the thirty-first buffer mechanism 592e and the thirty-second buffer mechanism 592f are each a thirtieth buffer strut.
In this embodiment, the thirty-first left gripper driving cylinder and the thirty-second right gripper driving cylinder are driven to drive the thirty-first left gripper assembly 593d and the thirty-second right gripper assembly 593e to move along the thirty-first sliding assembly 593f and the thirty-first sliding assembly 593g, so as to clamp or loosen the jig cover plate 300; the thirtieth driving mechanism 593b is set as a thirtieth left clamping hand driving cylinder; the thirty-first driving mechanism 593c is set as a thirty-right clamping hand driving cylinder; the thirtieth sliding assembly 593f comprises a thirtieth sliding track, and two thirtieth sliding small blocks arranged on the thirtieth sliding track; the thirty-first sliding assembly 593g comprises a thirty-first sliding track and two thirty-first sliding small blocks arranged on the thirty-first sliding track. The thirty-first clamping hand assembly 593d in the embodiment comprises a thirty-first clamping hand and a thirty-first fixing block fixed with the thirty-first clamping hand; the thirty-fourth clamping hand assembly 593e comprises a thirty-fourth clamping hand and a thirty-fourth fixing block fixed with the thirty-fourth clamping hand, wherein both sides of the thirty-fourth fixing block are fixed with a corresponding thirty-fourth sliding small block and a corresponding thirty-first sliding small block, both sides of the thirty-fourth fixing block are fixed with another corresponding thirty-fourth sliding small block and another thirty-first sliding small block, the thirty-fourth fixing block and the thirty-fourth fixing block are arranged oppositely, and the two thirty-fourth sliding small blocks and the two thirty-first sliding small blocks are arranged oppositely. In this embodiment, the thirtieth top plate is connected to the thirtieth sliding plate 592d, the thirtieth top plate and the thirtieth sliding plate are further reinforced by the reinforcing plate, the thirtieth sliding assembly 593f is mounted on the thirtieth front plate, and the thirty-first sliding assembly 593g is mounted on the thirty-second rear plate; the thirtieth mounting seat 593a comprises a thirtieth top plate, a thirtieth front plate arranged on the front side of the thirtieth top plate, a thirtieth rear plate arranged on the rear side of the thirtieth top plate, and a thirtieth bottom plate connected with the thirtieth front plate and the thirtieth rear plate; and a hole site matched with the jig cover plate is formed on the thirtieth base plate.
The working principle of the automatic upper cover plate mechanism 5 or the automatic lower cover plate mechanism 9 in the embodiment is as follows:
during operation, the thirtieth driving cylinder 591b of the thirtieth X-axis driving module 591 drives to drive the thirty-Z-axis driving module 592 to slide along the thirty-second sliding component 591 c; meanwhile, the thirty-Z axis drives the air cylinder 592b to drive the thirty-third sliding plate 592d to move up and down along the thirty-third sliding assembly 592c (so as to drive the upper and lower cover plate assemblies 593 to move to the jig cover plate material taking place or the upper cover plate station); the thirty-first clamping hand driving cylinder and the thirty-second clamping hand driving cylinder of the upper and lower cover plate assembly 593 are driven to drive the thirty-first clamping hand assembly 593d and the thirty-second clamping hand assembly 593e to move along the thirty-first sliding assembly 593f and the thirty-first sliding assembly 593g, so as to clamp or loosen the jig cover plate 300. In the embodiment, the automatic upper cover plate mechanism 5 and the automatic lower cover plate mechanism 9 replace manual operation through mechanization, so that the working efficiency is high, the labor cost is saved, and the time and the labor are saved; the design of buffering branch can play the effect of buffering, can effectual protection device.
Referring to fig. 17 to 23, the automatic locking lid plate mechanism 6 and the automatic releasing lid plate mechanism 8 in the present embodiment are both provided with a lid plate pressing mechanism 686 opposite thereto; the automatic locking cover plate mechanism 6 and the automatic releasing cover plate mechanism 8 respectively comprise a forty-first supporting frame 687, a forty-Z-first shaft driving component 681 arranged on the forty-first supporting frame 687, a mould handle clamping and rotating mechanism 685 arranged on the forty-first supporting frame 687 and positioned below the forty-Z-first shaft driving component 681, two forty-first rotating mechanisms 682 arranged at the output ends of the forty-Z-first shaft driving component 681, a forty-second distance changing component 683 arranged at the output end of each forty-first rotating mechanism 682, and a mechanical clamp 684 arranged on the forty-second distance changing component 683; the mold handle clamping and rotating mechanism 685 comprises a fortieth driving module, two fortieth rotating mechanisms 685f arranged at the output end of the fortieth driving module, and a fortieth clamping and rotating hand 685g arranged at the output end of each forty-first rotating mechanism 685 f; the mechanical clips 684 include a forty-first drive mechanism 684a, a forty-second slide assembly 684b, a forty-second lift assembly 684c disposed at an output of the forty-first drive mechanism 684a, forty-first and forty-second cam plates 684d disposed on the forty-second lift assembly 684c, and two forty-second jaws 684e disposed on the forty-first and forty-second cam plates 684 d; the forty-fourth left cam plate and the forty-fourth right cam plate 684d are each slidably connected to a forty-fourth slide assembly 684 b.
In this embodiment, the forty-Z axis driving cylinder 681a is mounted on the top plate of the forty-Z support frame 687, the number of the forty-first sliding units 681b is 2, the forty-first sliding units 681b are mounted on both sides of the forty-Z support frame 687 and disposed below the forty-Z axis driving cylinder 681a, each of the forty-first sliding units 681b includes a forty-first sliding rail and two forty-first sliding small blocks disposed on the forty-first sliding rail, the forty-first sliding plate 681c is mounted on the forty-first sliding small blocks, and the operation principle of the forty-Z axis driving unit 681 is as follows: the forty Z axis driving cylinder 681a drives to drive the forty sliding plate 681c to move up and down along the forty first sliding unit 681b, so as to drive the two forty rotating mechanisms 682 mounted on the forty sliding plate 681c to move, and the two forty buffering mechanisms 681e are designed to play a role in buffering; the forty Z-th axis driving unit 681 includes a forty Z-th axis driving cylinder 681a, a forty-first sliding unit 681b, a forty-fourth sliding plate 681c provided on the forty-first sliding unit 681b, a forty-fourth buffer plate 681d mounted on an end of the forty-fourth sliding plate 681c, and two forty-fourth buffer mechanisms 681e provided at upper and lower ends of the forty-fourth buffer plate 681 d; the forty-fourth buffer mechanisms 681e are arranged as forty-fourth buffer struts, wherein one forty-fourth buffer strut is mounted on the top plate of a forty-fourth support frame 687, the other forty-fourth buffer strut 681e is arranged on the forty-fourth support frame 687 through a connecting plate, and the two forty-fourth buffer struts are arranged oppositely.
In this embodiment, the two forty-third rotating cylinders 682a are arranged side by side, and when the forty-third rotating cylinder 682a is driven, the forty-third rotating plate 683c is driven to rotate along the forty-third cam notch, so as to drive the forty-third sliding assembly 683e to move, thereby driving the mechanical clip 684 installed on the forty-third sliding assembly 683e to move; each forty-fourth rotating mechanism 682 comprises a forty-fourth rotating cylinder 682a, and a forty-fourth mounting seat 682b arranged below the forty-fourth rotating cylinder 682 a; the fortieth rotating cylinder 682a and the fortieth mounting base 682b are both mounted on the fortieth sliding plate 681 c. In this embodiment, the forty-second sliding assembly 683b comprises a forty-second sliding track and two forty-second sliding small blocks arranged on the forty-second sliding track; the forty-third sliding assembly 683e comprises a forty-third sliding track and two forty-third sliding small blocks arranged on the forty-third sliding track, wherein the forty-second sliding track is arranged on the forty-fourth mounting seat 682b, and the two forty-third sliding small blocks are arranged on the forty-second sliding small blocks through a fixing plate; the forty-fourth pitch assembly 683 comprises a forty-fourth track plate 683a, a forty-second sliding assembly 683b, a forty-fourth rotating plate 683c, a forty-fourth bearing 683d and a forty-third sliding assembly 683 e; the fortieth track board 683a is installed at the upper end part of a fortieth installation seat 682 b; the forty-second sliding assembly 683b is arranged at the lower end part of the forty-second mounting seat 682 b; both sides of the fortieth track plate 683a are provided with fortieth cam notches; a forty-fourth rotating plate 683c is arranged at the output end of the forty-fourth rotating cylinder 682a at one end and at the forty-fourth cam groove port through a forty-fourth bearing 683d at the other end; the forty-third sliding component 683e is slidably connected with the forty-second sliding component 683b and is mounted on a forty-fourth bearing.
In this embodiment, the forty-first driving mechanism 684a is mounted on the forty-third sliding rail through a mounting plate, the first sliding rail of the forty-first sliding assembly 684b is mounted at the bottom of the mounting plate, the forty-left cam plate and the forty-right cam plate 684d are mounted on the forty-fourth jacking assembly 684c through shaft rods, the forty-left cam plate and the forty-right cam plate 684d are both provided with cam groove openings, and the corresponding shaft rods are arranged in the cam groove openings; the mechanical clip 684 operates on the principle: the fortieth driving cylinder drives the fortieth jacking assembly 684c to move along the opening of the cam groove, so that the fortieth left cam plate and the fortieth right cam plate 684d are driven to move on the fortieth sliding assembly 684b, the fortieth clamping jaws 684e are driven to move to clamp the handle 400 of the mold (the handle 400 can be folded), and the jig cover plate is locked or loosened; the mechanical clip 684 is disposed on the forty-third slide assembly 683 e; the fortieth driving mechanism 684a is provided as a fortieth driving cylinder; the forty-fourth jacking assembly 684c is provided as a forty-fourth jacking plate; the fortieth slide assembly 684b includes a first slide rail, and two first slide nubs disposed on the first slide rail.
In this embodiment, the forty-sixth sliding assembly 685b comprises a forty-sixth sliding track and forty-sixth sliding small blocks arranged on the forty-sixth sliding track, and the forty-sixth sliding assemblies 685b and the forty-fourth limit stops 68e are both mounted on the forty-support frame 687; the working principle of the mold handle clamping and rotating mechanism 685 is as follows: the forty-second driving cylinder 685a drives the forty-second sliding seat 685c to move along the forty-sixth sliding assembly 685b, so as to drive the forty-first rotating mechanism 685f installed on the forty-second sliding seat 685c to move, and when the tool handle 400 is moved, the forty-first rotating mechanism 685f drives the forty-second clamping rotating hand 685g to flatten the tool handle 400; the forty-fourth driving module comprises a forty-second driving cylinder 685a, two forty-sixth sliding assemblies 685b arranged oppositely, forty-fourth sliding seats 685c connected with the two forty-sixth sliding assemblies 685b in a sliding manner, two forty-first cushion mechanisms 685d arranged on the forty-fourth sliding seats 685c, a forty-limit stop 68e opposite to each forty-first cushion mechanism 685d, and a forty-second cushion mechanism 685h arranged on both sides of the forty-second driving cylinder 685a and opposite to the forty-fourth sliding seat 685 c; the output end of the forty-second driving cylinder 685a is connected with a forty-second sliding seat 685 c. Both the forty-first cushion mechanisms 685d and the forty-second cushion mechanisms 685h are forty-second cushion struts; the forty-first rotation mechanism 685f is a forty-first rotation cylinder provided on the forty-first sliding seat 685 c.
In this embodiment, a forty-first driving cylinder 686b is disposed at the top of a forty-first supporting seat 686a, a forty-fifth sliding assembly 686c is mounted below the forty-first driving cylinder 686b, a forty-fifth pressing block 686d is slidably connected with a forty-fifth sliding small block, and the working principle of the cover plate pressing mechanism 686 is as follows: the forty-first driving cylinder 686b drives the forty-second pressing block 686d to move along a forty-fifth sliding rail of the forty-fifth sliding component 686c to press the jig cover plate below, so that the forty-second clamping jaws 684e of the mechanical clamp 684 can clamp the handle 400 of the jig to perform locking or loosening operation on the jig cover plate; the cover plate pressing mechanism 686 comprises a forty-first supporting seat 686a, a forty-first driving cylinder 686b and a forty-fifth sliding assembly 686c which are arranged on the forty-first supporting seat 686a, and a forty-second pressing block 686d in sliding connection with the forty-fifth sliding assembly 686 c; the output end of the forty-first driving cylinder 686b is connected with a forty-second pressing block 686 d; the forty-fifth slide assembly 686c includes a forty-fifth slide rail and a forty-fifth slide nub disposed on the forty-fifth slide rail.
The working principle of the automatic locking cover plate mechanism 6 or the automatic releasing cover plate mechanism in the embodiment is as follows:
in operation, the operation principle of the forty-Z axis driving assembly 681 is as follows: a forty Z axis driving cylinder 681a drives the forty sliding plate 681c to move up and down along the forty first sliding unit 681b, thereby driving the two forty rotating mechanisms 682 mounted on the forty sliding plate 681c to move; when the forty-first rotating cylinder 682a of the forty-first rotating mechanism 682 is driven, the forty-first rotating plate 683c is driven to rotate along the forty-first cam notch, and then the forty-third sliding component 683e is driven to move, so that the mechanical clamp 684 arranged on the forty-third sliding component 683e is driven to move; the mechanical clip 684 operates on the principle: the fortieth driving mechanism 684a drives the fortieth jacking assembly 684c to move along the opening of the cam groove, so that the fortieth cam plate and the fortieth cam plate 684d are driven to move on the fortieth sliding assembly 684b, and the fortieth clamping jaws 684e are driven to move to clamp the handle 400 of the mold (the handle 400 can be folded), and the jig cover plate is locked or unlocked; the working principle of the cover plate pressing mechanism 686 is as follows: the forty-first driving cylinder 686b drives the forty-fifth pressing block 686d to move along the forty-fifth sliding component 686c to press the jig cover plate below, so that the forty-fourth clamping jaws 684e of the mechanical clamps 684 can conveniently grip the handles 400 of the jigs to lock or loosen the jig cover plate; the working principle of the mold handle clamping and rotating mechanism 685 is as follows: the forty-second driving cylinder 685a drives the forty-second sliding seat 685c to move along the forty-sixth sliding assembly 685b, so as to drive the forty-first rotating mechanism 685f installed on the forty-second sliding seat 685c to move, and when the tool handle 400 is moved, the forty-first rotating mechanism 685f drives the forty-second clamping rotating handle 685g to flatten the tool handle 400. In the embodiment, the automatic cover plate locking mechanism 6 and the automatic cover plate loosening mechanism 8 replace manual operation through machinery, so that time and labor are saved, the working efficiency is high, the labor cost is saved, the mold cover plate can be loosened or locked, and the operation is convenient and practical; the cover plate pressing mechanism 686 is convenient to loosen the cover or lock the cover plate, and is convenient and practical.
Referring to fig. 24, the working principle of the automatic blanking mechanism 11 in this embodiment is as follows: the ninth X-axis linear motion module 1111 works to drive the ninth driving mechanism 112 to move to the position of the welded BOSS column and BOSS column, the ninth driving mechanism 112 drives the ninth material taking nozzle to take materials, and the ninth X-axis linear motion module 1111 works to move to the feeding position of the conveyor belt 114 to carry out feeding; the automatic blanking mechanism 11 comprises a ninth support, a ninth X-axis linear motion module 1111 arranged on the ninth support, a conveyor belt 114 arranged beside the ninth X-axis linear motion module 1111, a ninth slider arranged at the output end of the ninth X-axis linear motion module 1111, a ninth driving mechanism 112 arranged on the ninth slider, and a ninth material taking suction nozzle 113 arranged at the output end of the ninth driving mechanism 112; the ninth driving mechanism 112 is set as a ninth driving cylinder;
referring to fig. 25, the working principle of the automatic cleaning jig mechanism 12 in the present embodiment is as follows: the sixth Z-axis cylinder 124 drives the cleaning brush 127 to move to the cleaning station, meanwhile, the sixth X-axis driving cylinder 121 drives the sixth Z-axis cylinder 124 to move, further drives the cleaning brush 127 to move to clean the jig, and simultaneously starts the air blower 170 to blow air to the jig; the automatic cleaning jig mechanism 12 comprises a brushing mechanism and an air blower 170 arranged beside the brushing mechanism; the brushing mechanism comprises a sixth mounting seat, a sixth X-axis driving module arranged on the sixth mounting seat, a sixth Z-axis driving module arranged at the output end of the sixth X-axis driving module and capable of moving along the X-axis, a sixth sliding plate 126 arranged at the output end of the sixth Z-axis driving module, a cleaning brush 127 arranged at the bottom of the sixth sliding plate 126, seventy buffer mechanisms 128 arranged at two ends of the sixth mounting seat and opposite to two ends of the sixth Z-axis driving module, a fifty buffer mechanism 129 arranged on the sixth Z-axis driving module and arranged above the sixth sliding plate 126, and sixty buffer mechanisms 150 arranged at two sides of the sixth sliding plate 126; the sixth X-axis driving module comprises a sixth X-axis driving cylinder 121, sixth X-axis slide rails 122 arranged on two sides of the sixth X-axis driving cylinder 121, and a sixth X-axis slider arranged on the sixth X-axis slide rails 122; the sixth Z-axis driving module comprises a sixth sliding seat 123, a sixth Z-axis cylinder 124 and a sixth sliding module 125, which are arranged on the sixth sliding seat 123; the output end of the sixth Z-axis cylinder 124 is connected to a sixth sliding plate 126, and the sixth sliding plate 126 is mounted on a sixth sliding module 125; the sixth sliding module 125 includes a sixth sliding rail and a sixth sliding block disposed on the sixth sliding rail; two seventy buffer machines 128 are correspondingly opposite to two ends of the sixth sliding seat 123, and two fifty buffer mechanisms 129 are installed on the sixth sliding seat 123 and are arranged on two sides of the sixth Z-axis cylinder 124; the sixteenth buffer mechanism 150 is opposite to the sixth limiting plate 160 installed at the bottom ends of the sixth sliding seat 123; the seventeenth buffer mechanism 128, the fifty-th buffer mechanism 129 and the sixteenth buffer mechanism 150 are all set as a sixth buffer strut.
Referring to fig. 26 to 27, the working principle of the material taking robot in this embodiment is as follows: the synchronous cylinder 132b drives the left clamping jaw 132d and the right clamping jaw 132e to move on the sixteenth sliding assembly 132c and the seventeenth and thirty-third sliding assembly 132f, so as to clamp or release the jig; the material taking robot 13 comprises a mechanical arm 131 and a mechanical arm 132 connected with the mechanical arm 131, wherein the mechanical arm 132 comprises an installation base plate 132a, a synchronous air cylinder 132b arranged at the top of the installation base plate 132a, a sixteenth sliding assembly 132c and a seventeenth sliding assembly 132f arranged at two sides of the installation base plate 132a, and a left clamping jaw 132d and a right clamping jaw 132e arranged on the synchronous air cylinder 132 b; the sixty-fourth sliding assembly 132c comprises a sixty-fourth sliding guide rail, a sixty-fourth left sliding block and a sixty-fourth right sliding block which are arranged on the sixty-fourth sliding guide rail; the seventy sliding assembly 132f comprises a seventy sliding guide rail, and a seventy left sliding block and a seventy right sliding block which are arranged on the seventy sliding guide rail; two ends of the left clamping claw 132d are correspondingly arranged on the sixteenth left sliding block and the seventeenth left sliding block; and two ends of the right clamping claw 132e are correspondingly arranged on the sixty-right sliding block and the seventy-right sliding block.
The utility model discloses the theory of operation as follows:
12 stations are arranged on the annular guide rail, an assembly jig is respectively placed at each station, and a station function is completed, a cartridge clip type automatic feeding mechanism 1 automatically feeds a 2PCS BOSS column to the jig, an upper BOSS column mechanism 2 automatically feeds a 6PCS BOSS column to the jig, a first visual detection mechanism 3 and a second visual detection mechanism 30 detect whether the column and the BOSS column are loaded in a missing manner, an automatic rotating and clamping handle mechanism 4 screws a handle to fix the BOSS column and the BOSS column, an automatic upper cover plate mechanism 5 covers a cover, an automatic cover plate locking mechanism 6 locks the cover, a grabbing robot 13 grabs the assembled jig to a laser welding machine 14, the material loading position 140 is automatically welded, the welded assembly jig is placed back to the jig material taking position, the cover is automatically loosened by loosening the cover plate mechanism 8, the cover plate is removed by an automatic lower cover plate mechanism 9, the handle is automatically rotated and loosened by the automatic handle loosening mechanism 10, the automatic blanking mechanism 11 takes out welded products, the automatic cleaning jig mechanism 12 cleans the jig, the whole BOSS column and the BOSS column full-automatic assembly welding equipment process is completed, and all the actions are completed synchronously.
The above only be the preferred embodiment of the utility model discloses a not consequently restriction the utility model discloses a patent range, all are in the utility model discloses a conceive, utilize the equivalent structure transform of what the content was done in the description and the attached drawing, or direct/indirect application all is included in other relevant technical field the utility model discloses a patent protection within range.
Claims (10)
1. The utility model provides a full-automatic equipment welding equipment of BOSS post, stand, its characterized in that includes: the automatic feeding device comprises a machine table, two grabbing robots arranged beside the machine table, a laser welding machine correspondingly arranged beside each grabbing robot, an annular feeding mechanism arranged on the machine table, a cartridge clip type automatic feeding mechanism, an upper BOSS column mechanism, a first visual detection mechanism, a second visual detection mechanism, a vibrating disc feeder matched with the upper BOSS column mechanism and used for feeding BOSS columns, an automatic rotating clamping handle mechanism, an automatic upper cover plate mechanism, an automatic locking cover plate mechanism, an automatic loosening cover plate mechanism, an automatic lower cover plate mechanism, an automatic rotating loosening handle mechanism, an automatic discharging mechanism and an automatic cleaning jig mechanism, wherein the cartridge clip type automatic feeding mechanism, the upper BOSS column mechanism, the first visual detection mechanism and the second visual detection mechanism are sequentially arranged around the annular feeding mechanism;
the first visual detection mechanism is arranged at the feeding part of the vibration disc feeder and used for detecting the fed BOSS columns; the second visual detection mechanism is arranged above the annular feeding mechanism and is used for detecting the upper BOSS upright column and the upper BOSS column;
two the snatch the robot and be used for grabbing the material loading level of radium-welding machine with the tool that automatic locking apron mechanism locked the apron and carry out automatic weld, snatch the equipment tool that welds well again and put back the tool and get the material level, loosen the apron for automatic loosening apron mechanism.
2. The full-automatic assembling and welding device for BOSS columns and upright columns according to claim 1, wherein the annular feeding mechanism comprises: the automatic positioning device comprises a base, an annular guide rail arranged on the base, a plurality of workpiece positioning carriers in sliding connection with the annular guide rail, a conveyor belt driving module used for driving the workpiece positioning carriers to slide on the annular guide rail, and a limiting mechanism arranged on the base and used for limiting the positions of the workpiece positioning carriers.
3. The full-automatic assembling and welding equipment for BOSS columns and upright columns according to claim 1, wherein the cartridge clip type automatic feeding mechanism comprises: the jacking mechanism, arrange the tenth rotary mechanism by the jacking mechanism in, set up the revolving stage at the tenth rotary mechanism output, set up the cartridge clip on the revolving stage, set up two product positioning tool on the cartridge clip, set up the tenth feeding agencies in a product positioning tool top.
4. The full-automatic assembling and welding equipment for the BOSS column and the upright post according to claim 1, wherein the upper BOSS column mechanism comprises a twentieth support frame, a twentieth X-axis linear motion module arranged on the twentieth support frame, a twentieth Z-axis drive module arranged on the twentieth X-axis linear motion module and capable of moving along the X axis, a twentieth rotating mechanism arranged at the output end of the twentieth Z-axis drive module, and a twentieth variable pitch assembly arranged at the output end of the twentieth rotating mechanism; the twentieth pitch-changing component comprises a twentieth driving mechanism, a twentieth track plate arranged at the output end of the twentieth driving mechanism, a twentieth bearing arranged at two sides of the twentieth track plate, a twentieth sliding mechanism arranged below the twentieth track plate, a twentieth sliding block with one end arranged on the twentieth bearing and the other end connected with the twentieth sliding mechanism in a sliding manner, and a first BOSS column suction nozzle arranged on the twentieth sliding block; cam notches are formed in two sides of the twentieth track plate, and correspondingly, a twentieth bearing is arranged at the cam notch; and product jacking mechanisms are further arranged on two sides of the twentieth variable pitch assembly.
5. The full-automatic assembling and welding device for the BOSS column and the upright post according to claim 1, wherein the first visual inspection mechanism and the second visual inspection mechanism each comprise a support base, a visual camera arranged on the support base, and a lampshade mounted on the support base and disposed below the visual camera; the vibration disc feeder comprises a vibration disc, an air cylinder arranged at the end of the material conveying part of the vibration disc, and a material receiving plate arranged at the output end of the air cylinder.
6. The full-automatic assembling and welding equipment for BOSS columns and upright columns according to claim 1, wherein the automatic rotation clamping handle mechanism and the automatic rotation releasing handle mechanism both comprise: the fourth support, set up fourth Z axle actuating mechanism and fourth slide mechanism on the fourth support, set up at fourth Z axle actuating mechanism output and arrange the fourth sliding seat on the fourth slide mechanism in, set up the fourth rotary mechanism on the fourth sliding seat, set up the rotatory knob of the handle adaptation on fourth rotary mechanism output and the below mould, and install on the fourth support and arrange two fourth buffering subassemblies of fourth sliding seat tip department in.
7. The full-automatic assembling and welding device for BOSS columns and upright columns according to claim 1, wherein the automatic upper cover plate mechanism and the automatic lower cover plate mechanism each comprise: the thirty-X axis driving module, the thirty-Z axis driving module arranged at the output end of the thirty-X axis driving module and the upper and lower cover plate assemblies arranged at the output end of the thirty-Z axis driving module are arranged on the outer side of the outer side; the upper cover plate assembly and the lower cover plate assembly comprise a thirtieth mounting seat, a thirtieth driving mechanism and a thirty-first driving mechanism which are arranged on the thirtieth mounting seat side by side, a thirty-left clamping hand assembly arranged at the output end of the thirtieth driving mechanism, a thirty-right clamping hand assembly arranged at the output end of the thirty-first driving mechanism, a thirty-fourth sliding assembly and a thirty-eleventh sliding assembly which are arranged on the front side and the rear side of the thirtieth mounting seat; and the thirty-first left clamping hand assembly and the thirty-second clamping hand assembly are correspondingly connected with a thirty-first sliding assembly and a thirty-first sliding assembly in a sliding manner.
8. The full-automatic assembling and welding equipment for BOSS columns and upright columns according to claim 1, wherein the automatic locking cover plate mechanism and the automatic releasing cover plate mechanism are both provided with cover plate pressing mechanisms opposite to the automatic locking cover plate mechanism and the automatic releasing cover plate mechanism;
the automatic cover plate locking mechanism and the automatic cover plate loosening mechanism respectively comprise a fortieth supporting frame, a forty Z shaft driving component arranged on the fortieth supporting frame, a mold handle clamping and rotating mechanism arranged on the fortieth supporting frame and arranged below the forty Z shaft driving component, two fortieth rotating mechanisms arranged at the output end of the forty Z shaft driving component, a fortieth variable-pitch component arranged at the output end of each fortieth rotating mechanism and a mechanical clamp arranged on the fortieth variable-pitch component;
the mold handle clamping and rotating mechanism comprises a fortieth driving module, two fortieth rotating mechanisms arranged at the output end of the fortieth driving module, and a fortieth clamping and rotating hand arranged at the output end of each fortieth rotating mechanism;
the mechanical clamp comprises a fortieth driving mechanism, a fortieth sliding assembly, a fortieth jacking assembly arranged at the output end of the fortieth driving mechanism, a forty left cam plate and a forty right cam plate which are arranged on the fortieth jacking assembly, and two fortieth clamping jaws arranged on the forty left cam plate and the forty right cam plate; and the forty-fourth left cam plate and the forty-fourth right cam plate are respectively in sliding connection with a forty-fourth sliding assembly.
9. The full-automatic assembling and welding device for BOSS columns and upright columns according to claim 1, wherein the automatic blanking mechanism comprises a ninth support, a ninth X-axis linear motion module arranged on the ninth support, a conveyor belt arranged beside the ninth X-axis linear motion module, a ninth slider arranged at the output end of the ninth X-axis linear motion module, a ninth driving mechanism arranged on the ninth slider, and a ninth material taking suction nozzle arranged at the output end of the ninth driving mechanism.
10. The full-automatic assembling and welding equipment for BOSS columns and upright columns according to claim 1, wherein the automatic cleaning jig mechanism comprises a brushing mechanism and an air blower arranged beside the brushing mechanism; the brushing mechanism comprises a sixth mounting seat, a sixth X-axis driving module arranged on the sixth mounting seat, a sixth Z-axis driving module arranged at the output end of the sixth X-axis driving module and capable of moving along the X axis, a sixth sliding plate arranged at the output end of the sixth Z-axis driving module, a cleaning brush arranged at the bottom of the sixth sliding plate, seventy buffer mechanisms arranged at the two ends of the sixth mounting seat and opposite to the two ends of the sixth Z-axis driving module, a fifty buffer mechanism arranged on the sixth Z-axis driving module and arranged above the sixth sliding plate, and sixty buffer mechanisms arranged at the two sides of the sixth sliding plate.
Priority Applications (1)
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CN202123443549.2U CN216829154U (en) | 2021-12-31 | 2021-12-31 | Full-automatic assembling and welding equipment for BOSS column and upright column |
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CN202123443549.2U CN216829154U (en) | 2021-12-31 | 2021-12-31 | Full-automatic assembling and welding equipment for BOSS column and upright column |
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CN202123443549.2U Active CN216829154U (en) | 2021-12-31 | 2021-12-31 | Full-automatic assembling and welding equipment for BOSS column and upright column |
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2021
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