CN216826987U - Full-automatic rubber roll dabber rubber coating device - Google Patents
Full-automatic rubber roll dabber rubber coating device Download PDFInfo
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- CN216826987U CN216826987U CN202220028254.4U CN202220028254U CN216826987U CN 216826987 U CN216826987 U CN 216826987U CN 202220028254 U CN202220028254 U CN 202220028254U CN 216826987 U CN216826987 U CN 216826987U
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Abstract
The utility model discloses a full-automatic rubber roll dabber rubber coating device, including: the mandrel bin is used for conveying the mandrels input into the mandrel bin to the heating tunnel; the heating tunnel is internally provided with a conveying mechanism and a heating mechanism and is used for heating the core shaft before gluing; the manipulator is used for transferring the mandrel output by the heating tunnel to a gluing device and transferring the glued mandrel out of the gluing device; the gluing device comprises a gluing roller set and a supporting plate mechanism, and a core shaft to be glued is in contact with the gluing roller set through the supporting plate mechanism and finishes gluing. The utility model provides a dabber workbin is to heating tunnel transport dabber, and heating tunnel heats the dabber, and the dabber that the manipulator will heat tunnel output shifts to the rubber coating device to with the dabber output that the rubber coating has been good on the rubber coating device, glue solidification can be accelerated to the epaxial waste heat of dabber, can prevent that the dabber from smearing electrically conductive rubber when electrically conductive rubber is covered in the surface by glue very well and polluting electrically conductive rubber skin.
Description
Technical Field
The utility model belongs to developer roll rubber coating equipment field, concretely relates to full-automatic rubber roll dabber rubber coating device.
Background
In printing equipment, rubber rollers such as a developing roller, a charging roller and the like are main components, the rubber rollers are mainly cylinders consisting of metal mandrels and conductive rubber outer layers, and when the rubber rollers are produced, the surfaces of the metal mandrels are wrapped with the conductive rubber outer layers made of special materials. In order to enhance the bonding force between the metal core shaft and the conductive rubber outer layer, glue is applied to the surface of the core shaft before the core shaft is bonded with the conductive rubber layer. The traditional gluing device is characterized in that a double-row chain conveying mechanism is arranged on a rack, a gluing chamber and a gluing pool are arranged between the racks, a gluing brush roller and a gluing brush roller are respectively arranged in the gluing chamber and the gluing chamber, the gluing brush roller is used for automatically gluing a rubber roller, and the gluing brush roller is used for automatically scraping off redundant glue on the rubber roller. However, in the conventional glue applying device, the glue is not cured immediately after the glue is applied to the surface of the mandrel, and therefore, the glue easily stains the outer layer of the conductive rubber when the mandrel is coated with the conductive rubber.
SUMMERY OF THE UTILITY MODEL
The utility model discloses to the problem that above-mentioned prior art exists, provide full-automatic rubber roll dabber rubber coating device.
In order to achieve the purpose, the utility model adopts the following technical measures:
full-automatic rubber roll dabber rubber coating device, including:
the mandrel bin is used for conveying the mandrels input into the mandrel bin to the heating tunnel;
the heating tunnel is internally provided with a conveying mechanism and a heating mechanism and is used for heating the core shaft before gluing;
the manipulator is used for transferring the mandrel output by the heating tunnel to a gluing device and transferring the glued mandrel out of the gluing device;
the gluing device comprises a gluing roller set and a supporting plate mechanism, and a core shaft to be glued is in contact with the gluing roller set through the supporting plate mechanism and finishes gluing.
Preferably, the mandrel bin comprises a hopper, a feeding shaft used for conveying the mandrels to the heating tunnel is arranged at a material port of the hopper, at least one feeding groove matched with the mandrels is formed in the shaft wall of the feeding shaft, and the feeding shaft is driven by the first driving mechanism to rotate around the axis of the feeding shaft.
Preferably, the heating tunnel comprises an insulation box, the conveying mechanism and the heating mechanism are arranged in the insulation box, and one end of the conveying mechanism is arranged below the mandrel bin.
Preferably, both sides of the conveying mechanism are provided with arranging mechanisms, each arranging mechanism comprises an arranging cylinder, and the cylinder end of each arranging cylinder is connected with an arranging plate.
Preferably, the robot includes:
the vertical frame is used for connecting and supporting the horizontal linear module;
the horizontal linear module is connected with the longitudinal linear module and is used for driving the longitudinal linear module to do reciprocating movement in the horizontal direction;
the longitudinal linear module is connected with a horizontal cross rod and is used for driving the horizontal cross rod to do reciprocating movement in the vertical direction;
the horizontal cross rod is connected with two mechanical claws which are used for feeding and discharging respectively;
the mechanical claw comprises a bidirectional cylinder and a material taking frame connected to a cylinder rod of the bidirectional cylinder, and a mandrel clamping and taking sleeve is arranged on the material taking frame.
Preferably, the glue coating roller group comprises a glue coating roller and a glue supply roller which are in contact with each other from top to bottom, and two ends of the glue supply roller and two ends of the glue coating roller are both mounted on the bearing frame through bearing seats.
Preferably, a glue supply groove is arranged below the glue supply roller, and a stirring mechanism is arranged on the glue supply groove.
Preferably, the stirring mechanism comprises a horizontal stirring frame arranged at the bottom of the glue supply tank, the horizontal stirring frame is connected with a pushing frame, and the pushing frame is pushed by a pushing cylinder.
As preferred, it is connected with elevating system to supply the rubber tye, elevating system includes bottom plate and connecting plate, the bottom plate with bear the frame and connect, install at least two sets of sleeves on the bottom plate, the connecting plate with supply the rubber tye bottom to connect, the connecting plate bottom be connected with the slide bar of sleeve looks adaptation, install the lift push rod of vertical setting on the bottom plate, lift push rod's push rod is connected the connecting plate.
Preferably, the supporting plate mechanism comprises a supporting plate, the upper end of the supporting plate is connected with a mandrel placing frame, the mandrel placing frame comprises a bearing plate which is used for bearing the end part of the mandrel, a glue coating groove matched with the glue coating roller is formed between the two bearing plates, the lower end of the supporting plate is connected with a bearing air cylinder, and the bearing air cylinder is arranged on one side of the glue coating roller.
The beneficial effects of the utility model reside in that:
compared with the prior art, the utility model discloses a full-automatic rubber roll dabber rubber coating device includes the dabber workbin, heating tunnel, manipulator and rubber coating device, the dabber workbin is to heating tunnel transport dabber, heating tunnel heats the dabber, the dabber that the manipulator will heat tunnel output shifts to the rubber coating device to with the dabber output that the rubber coating has been good on the rubber coating device, glue solidification can be accelerated to the epaxial waste heat of dabber, can prevent that the dabber from smearing the electrically conductive rubber layer of pollution when the surface is wrapped up in and is covered electrically conductive rubber well.
Drawings
FIG. 1 is a schematic view of the three-dimensional structure of the full-automatic rubber roll mandrel gluing device of the present invention;
FIG. 2 is a front view of the full-automatic rubber roll mandrel gluing device of the present invention;
FIG. 3 is a schematic view of the feeding shaft structure of the full-automatic rubber roll mandrel gluing device of the present invention;
FIG. 4 is a schematic mechanism diagram of the arranging mechanism of the full-automatic rubber roll mandrel gluing device of the present invention;
FIG. 5 is a schematic structural view of a manipulator of the full-automatic rubber roll mandrel gluing device of the present invention;
FIG. 6 is a schematic structural view of a gluing device of the full-automatic glue roller mandrel gluing device of the present invention;
fig. 7 is the structural schematic diagram of the glue supplying groove of the full-automatic glue roller mandrel gluing device of the utility model.
Detailed Description
The technical solution of the present invention will be described clearly and completely with reference to the accompanying drawings, and obviously, the described embodiments are some, but not all embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be a mechanical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.
As shown in fig. 1-7, a full-automatic rubber roller mandrel gluing device comprises: the mandrel bin 1, the mandrel bin 1 includes hopper 11, the shutoff of material mouth department of hopper 11 is used for with the input the dabber in the hopper 11 is carried to the pay-off axle 12 of heating tunnel 2, it has at least one with the chute feeder 121 of dabber looks adaptation to open on the shaft wall of pay-off axle 12, pay-off axle 12 is driven so that it rotates around self axis by a actuating mechanism 13, an actuating mechanism 13 includes servo motor, servo motor passes through modes such as bevel gear meshing drive mechanism, worm gear mechanism, reduction gear, shaft coupling or circular gear meshing and connects pay-off axle 12.
In this embodiment, it is preferable that the servo motor is connected to the feeding shaft 12 through a bevel gear engagement transmission mechanism, the bevel gear engagement transmission mechanism includes two bevel gears engaged with each other, one of the bevel gears is connected to a motor shaft of the servo motor, the other bevel gear is connected to one end of the feeding shaft 12, two ends of the feeding shaft 12 are mounted on two sides of a material opening of the hopper 11 through bearings, when the mandrels are conveyed to the heating tunnel 2, a plurality of mandrels are placed into the hopper 11, one mandrel can drop into the feeding groove 121 at each time, and the first driving mechanism 13 drives the feeding shaft 12 to rotate, so that the mandrels dropping to the feeding groove 12 are transferred out of the hopper 11.
The heating tunnel 2 is internally provided with a conveying mechanism and a heating mechanism, the core shaft is heated before gluing, the conveying mechanism and the heating mechanism are arranged in the heat insulation box 21, loss of heat can be reduced, two ends of the conveying mechanism extend out from two ends of the heat insulation box 21, one end of the conveying mechanism is arranged below the core shaft material box 1, and the core shaft which is transferred out through the feeding shaft 12 can fall on the conveying mechanism.
Heating mechanism can select at least one heater wherein among resistance wire heating rod, infrared heating fluorescent tube, infrared electric heat circle, the air heater, heating mechanism can set up conveying mechanism's top, below, side in at least one position, conveying mechanism can select at least one of double-row chain conveyor, three-row chain conveyor, chain slat conveyor, the chain slat conveyor that circles round, in this embodiment, conveying mechanism preferably is double-row chain conveyor, be equipped with the bracket of bearing dabber both ends on conveying mechanism's the conveying chain, heating mechanism preferably is resistance wire heating rod.
In more detail, in order to ensure that the mandrel output meets the grabbing requirement of the manipulator 3 and ensure that the manipulator 3 can smoothly clamp the mandrel, the two sides of the conveying mechanism are symmetrically provided with the arranging mechanism 5, the arranging mechanism 5 comprises an arranging cylinder 51, and the cylinder end of the arranging cylinder 51 is connected with an arranging plate 52. The arranging cylinder 51 is perpendicular to the conveying mechanism, when the mandrels are arranged, the cylinder rods of the arranging cylinders 51 on the two sides of the conveying mechanism extend simultaneously, the arranging plate 52 is pushed to the conveying mechanism, and the mandrels are arranged in order from the two sides of the mandrels.
The manipulator 3 is arranged on one side of the heating tunnel 2 and used for transferring the core shaft output by the heating tunnel 2 to the gluing device 4 and transferring the glued core shaft out of the gluing device 4. The manipulator 3 comprises: the vertical frame 31 is connected with and supports one side of the horizontal straight line module 32, and the horizontal straight line module 32 is connected with a longitudinal straight line module 33 and used for driving the longitudinal straight line module 33 to move back and forth in the horizontal direction; the longitudinal linear module 33 is connected with a horizontal cross bar 34 and is used for driving the horizontal cross bar 34 to move back and forth in the vertical direction; the horizontal cross rod 34 is connected with two mechanical claws 35, the two mechanical claws 35 are used for feeding and discharging respectively, and the feeding and discharging are carried out simultaneously, so that the efficiency is high; the mechanical claw 35 comprises a bidirectional cylinder 36 and a material taking frame 37 connected to a cylinder rod of the bidirectional cylinder 36, a mandrel clamping and taking sleeve 38 is mounted on the material taking frame 37, the mechanical claw 35 can be opened and closed under the driving of the bidirectional cylinder 36, and the mandrel clamping and taking sleeve 38 is matched with the two ends of the mandrel. That is to say, in this application, the gripper 35 is driven by the horizontal straight line module 32 and the longitudinal straight line module 33 to realize horizontal movement and longitudinal movement, so that the gripper 35 can grasp the mandrel and transfer the mandrel conveniently. The horizontal straight line module 32 and the vertical straight line module 33 are commercially available straight line modules, and the structures thereof are not described one by one.
The gluing device 4 comprises a gluing roller group 41 and a supporting plate mechanism 42, and a mandrel to be glued is contacted with the gluing roller group 41 through the supporting plate mechanism 42 to finish gluing. In detail, the glue coating roller group 41 comprises a glue coating roller 412 and a glue supply roller 411 which are in contact with each other from top to bottom, and two ends of the glue supply roller 411 and two ends of the glue coating roller 412 are both mounted on the bearing frame 414 through bearing seats 413. Supply the one end of rubber roll 411 to have servo motor through the coupling joint, supply rubber roll 411 pivoted simultaneously to drive the glue spreader 412 rotates. The below of confession rubber roll 411 is equipped with supplies gluey groove 415, supply gluey groove 415 to supply rubber roll 411 to provide glue, just glue on the confession rubber roll 411 can drip to supply gluey inslot 415, install rabbling mechanism 43 on supplying gluey groove 415, rabbling mechanism 43 is including setting up supply the horizontal stirring frame 431 of gluey groove 415 bottom, horizontal stirring frame 431 is connected with pushing frame 432, pushing frame 432 is promoted by pushing cylinder 433, can realize the level and reciprocate, rabbling mechanism 43 is used for the stirring supply the glue in the gluey groove 415, prevent that glue from subsiding and condensing.
The glue supply groove 415 is connected with a lifting mechanism 44, the lifting mechanism 44 comprises a bottom plate 441 and a connecting plate 446, the bottom plate 441 is connected with the bearing frame 414, at least two sets of sleeves 445 are mounted on the bottom plate 441, the connecting plate 446 is connected with the bottom of the glue supply groove 415, a sliding rod 447 matched with the sleeves 445 is connected to the bottom of the connecting plate 446, the sliding rod 447 is in sliding fit with the sleeves 445, a vertically arranged lifting push rod 448 is mounted on the bottom plate 441, the lifting push rod 448 can be selected from an air cylinder, an oil cylinder or an electric push rod, and a push rod of the lifting push rod 448 is connected with the connecting plate 446. That is to say, when the push rod of lift push rod 448 is extended, can promote supply gluey groove 415 to rise, when the push rod of lift push rod 448 contracts, can drive supply gluey groove 415 to descend, can adjust through lift push rod 448 supply gluey groove 415 height, can realize supplying gluey groove 415 for supply rubber roll 411 intermittent type to supply gluey.
To sum up, the utility model discloses a full-automatic rubber roll dabber rubber coating device includes dabber workbin, heating tunnel, manipulator and rubber coating device, and the dabber workbin is to heating tunnel transport dabber, and heating tunnel heats the dabber, and the dabber that the manipulator will heat tunnel output shifts to the rubber coating device to with the dabber output that the rubber coating has been good on the rubber coating device, glue solidification can be accelerated to the epaxial waste heat of dabber, can prevent that the dabber from smearing the electrically conductive rubber layer of pollution when the surface is wrapped up in and is covered electrically conductive rubber well.
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments disclosed herein. To those skilled in the art to which the utility model belongs, a plurality of simple deductions or replacements can be made without departing from the concept of the utility model, and all the deductions or replacements should be regarded as belonging to the protection scope of the utility model.
Claims (10)
1. Full-automatic rubber roll dabber rubber coating device, its characterized in that, including:
the mandrel bin (1) is used for conveying the mandrels input into the mandrel bin to the heating tunnel (2);
the heating tunnel (2) is internally provided with a conveying mechanism and a heating mechanism and is used for heating the mandrel before gluing;
the manipulator (3) is used for transferring the mandrel output by the heating tunnel (2) to the gluing device (4) and transferring the glued mandrel out of the gluing device (4);
the gluing device (4) comprises a gluing roller set (41) and a supporting plate mechanism (42), and a mandrel to be glued is in contact with the gluing roller set (41) through the supporting plate mechanism (42) and gluing is completed.
2. The full-automatic rubber roll mandrel gluing device according to claim 1, wherein the mandrel box (1) comprises a hopper (11), a feeding shaft (12) for conveying the mandrel to a heating tunnel is arranged at a material opening of the hopper (11), at least one feeding groove (121) matched with the mandrel is formed in the shaft wall of the feeding shaft (12), and the feeding shaft (12) is driven by a first driving mechanism (13) to rotate around the axis of the feeding shaft.
3. The full-automatic rubber roll mandrel gluing device according to claim 1, wherein the heating tunnel (2) comprises an insulation box (21), the conveying mechanism and the heating mechanism are arranged in the insulation box (21), and one end of the conveying mechanism is arranged below the mandrel bin (1).
4. The full-automatic rubber roll mandrel gluing device according to any one of claims 1 to 3, wherein both sides of the conveying mechanism are provided with arranging mechanisms (5), each arranging mechanism (5) comprises an arranging cylinder (51), and an arranging plate (52) is connected to the cylinder end of each arranging cylinder (51).
5. The full-automatic rubber roller mandrel gluing device according to claim 1, wherein the manipulator (3) comprises:
the stand (31) is used for connecting and supporting the horizontal linear module (32);
the horizontal straight line module (32) is connected with the longitudinal straight line module (33) and is used for driving the longitudinal straight line module (33) to do reciprocating movement in the horizontal direction;
the longitudinal linear module (33) is connected with a horizontal cross rod (34) and is used for driving the horizontal cross rod (34) to do reciprocating movement in the vertical direction;
the horizontal cross rod (34) is connected with two mechanical claws (35), and the two mechanical claws (35) are used for feeding and discharging respectively;
the mechanical claw (35) comprises a bidirectional cylinder (36) and a material taking frame (37) connected to a cylinder rod of the bidirectional cylinder (36), and a mandrel clamping sleeve (38) is mounted on the material taking frame (37).
6. The full-automatic rubber roller mandrel gluing device according to claim 1, wherein the rubber roller group (41) comprises a rubber roller (412) and a rubber roller supply (411) which are in contact up and down, and two ends of the rubber roller supply (411) and the rubber roller supply (412) are mounted on the bearing frame (414) through bearing seats (413).
7. The full-automatic rubber roller mandrel gluing device according to claim 6, wherein a rubber supply groove (415) is arranged below the rubber supply roller (411), and a stirring mechanism (43) is arranged on the rubber supply groove (415).
8. The full-automatic rubber-covered roller mandrel gluing device according to claim 7, wherein the stirring mechanism (43) comprises a horizontal stirring frame (431) arranged at the bottom of the glue supply tank (415), the horizontal stirring frame (431) is connected with a pushing frame (432), and the pushing frame (432) is pushed by a pushing cylinder (433).
9. The full-automatic rubber roll mandrel gluing device according to claim 7, wherein a lifting mechanism (44) is connected to the glue supply groove (415), the lifting mechanism (44) comprises a bottom plate (441) and a connecting plate (446), the bottom plate (441) is connected with the bearing frame (414), at least two sets of sleeves (445) are mounted on the bottom plate (441), the connecting plate (446) is connected with the bottoms of the glue supply groove (415), sliding rods (447) matched with the sleeves (445) are connected to the bottom of the connecting plate (446), a vertically arranged lifting push rod (448) is mounted on the bottom plate (441), and a push rod of the lifting push rod (448) is connected with the connecting plate (446).
10. The full-automatic rubber roll mandrel gluing device according to claim 1, wherein the supporting plate mechanism (42) comprises a supporting plate (421), the upper end of the supporting plate (421) is connected with a mandrel placing frame, the mandrel placing frame comprises a bearing plate (422) which is used for bearing the end part of the mandrel, a gluing groove matched with the gluing roller (412) is formed between the two bearing plates (422), the lower end of the supporting plate (421) is connected with a bearing cylinder (423), and the bearing cylinder (423) is arranged on one side of the gluing roller (412).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220028254.4U CN216826987U (en) | 2022-01-05 | 2022-01-05 | Full-automatic rubber roll dabber rubber coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220028254.4U CN216826987U (en) | 2022-01-05 | 2022-01-05 | Full-automatic rubber roll dabber rubber coating device |
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| Publication Number | Publication Date |
|---|---|
| CN216826987U true CN216826987U (en) | 2022-06-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220028254.4U Active CN216826987U (en) | 2022-01-05 | 2022-01-05 | Full-automatic rubber roll dabber rubber coating device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117943243A (en) * | 2024-03-27 | 2024-04-30 | 江苏吉艺新材料科技有限公司 | Gluing and edge sealing device for aluminum honeycomb panel production |
-
2022
- 2022-01-05 CN CN202220028254.4U patent/CN216826987U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117943243A (en) * | 2024-03-27 | 2024-04-30 | 江苏吉艺新材料科技有限公司 | Gluing and edge sealing device for aluminum honeycomb panel production |
| CN117943243B (en) * | 2024-03-27 | 2024-05-31 | 江苏吉艺新材料科技有限公司 | Gluing and edge sealing device for aluminum honeycomb panel production |
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