CN216826345U

CN216826345U - Extraction equipment for polyhydrophenanthrene of corn germ

Info

Publication number: CN216826345U
Application number: CN202220386149.8U
Authority: CN
Inventors: 刘长福
Original assignee: Henan Haomeite Biotechnology Co ltd
Current assignee: Henan Haomeite Biotechnology Co ltd
Priority date: 2022-02-25
Filing date: 2022-02-25
Publication date: 2022-06-28
Anticipated expiration: 2032-02-25

Abstract

The invention relates to a device for extracting polyhydrophenanthrene from corn germ, belonging to a device for processing corn. The products produced were three different products, corn germ, corn meat without corn kernel hull, and corn kernel hull powder. The device consists of a tubular screw conveyor, a negative pressure tank, a corn husk and meat separating tank, a drying vibration conveying chamber, a husk and meat separating chamber, a corn husk and germ separating tank and a corn germ polyhydrophenanthrene extracting tank.

Description

Extraction equipment for polyhydrophenanthrene of corn germ

Technical Field

The utility model belongs to an extraction equipment for corn processing, in particular to an extraction equipment for maize germ polyhydrophenanthrene.

Background

The corn germ is one of the components of corn, is connected with the hypocotyl, is positioned at the top end of the hypocotyl, breaks through the skin of the seed and develops into leaves and stems. The maize germ is the most nutritionally valuable part of the kernel and is the starting point for maize growth and development. Although its weight is only 11% -14% of the weight of corn kernel, the corn kernel contains a large amount of nutrients such as protein, fat and vitamins, the protein content is about 15%, the fat content is about 45% (85% of them is unsaturated fatty acid mainly containing oleic acid and linoleic acid), and in addition, about 8% of dietary fiber. The embryo bud is rich in unsaturated fatty acid, has linoleic acid content of above 60%, is easily absorbed by human body, and has positive effects of preventing and treating senile arteriosclerosis and vascular cholesterol deposition. The plumule has high vitamin E content, has effects of preventing skin pigmentation and delaying skin wrinkle, and has effects of lowering blood pressure, dilating blood vessel, resisting cancer, diminishing inflammation, nourishing brain, and resisting aging.

Therefore, the corn germ is widely applied to the health food industry, the market demand is urgently needed to be expanded, and the extraction equipment of the corn germ, whether wet-method embryo extraction or dry-method embryo removal, has long production period, low efficiency and uneven quality. The extraction equipment for the polyhydrophenanthrene corn germ has the advantages of high efficiency, simple structure and easiness in manufacturing, can realize batch production, and can produce corn germ polyhydrophenanthrene continuously. At present, the product that ordinary maize germ extraction equipment produced is two kinds of products of maize germ and similar corn grits, and this is novel to have enlarged output variety, and the product of producing is three kinds of different products, is maize germ, does not take the corn meat grain and the corn kernel shell powder of kernel of corn shell respectively.

Disclosure of Invention

In order to achieve the purpose, the novel technical scheme is as follows: extracting equipment for polyhydrophenanthrene of corn germs; the device consists of a tubular screw conveyor, a negative pressure tank, a corn husk and meat separation tank, a drying vibration conveying chamber, a husk and meat separation chamber, a corn husk and germ separation tank and a corn germ polyhydrophenanthrene extraction tank; the method is characterized in that: feed inlet and spray header are equipped with on the tubulose screw conveyer, the lower hopper of negative pressure jar is aimed at to tubulose screw conveyer's feed opening, the negative pressure jar passes through valve body connection maize hull meat knockout drum, be equipped with the stoving vibration transport room below the maize hull meat knockout drum, the shell meat knockout drum is equipped with to the top of stoving vibration transport room, maize hull embryo knockout drum is connected to the discharge gate of shell meat knockout drum, the many hydrogen phenanthrene of maize embryo jar of exit linkage draws the jar below, the bottom that the many hydrogen phenanthrene of maize embryo draw the jar is equipped with fan motor, the fan motor is equipped with the flabellum, be equipped with the vibrating screen of slope above the flabellum, the right of vibrating screen is the many hydrogen phenanthrene export of embryo. The side of the upper part of the maize germ polyhydrophenanthrene extraction tank is provided with a fan, and the opposite side of the fan is provided with an outlet of maize shell powder.

A valve body is arranged between the discharge hopper of the negative pressure tank and the negative pressure tank, the valve body is controlled by an electromagnetic sealing valve, the negative pressure tank is connected with the corn husk and meat separating tank through the valve body, the valve body of the negative pressure tank is controlled by an electromagnetic valve, the top of the negative pressure tank is provided with a vacuum pump, and the middle part of the negative pressure tank is provided with a pressure sensor; the corn husk and meat separating tank is internally provided with three groups of separating shafts which are respectively provided with a separating plate and are driven by a motor outside the corn husk and meat separating tank; the drying and vibrating conveyer chamber is internally provided with an inclined vibrating conveyer net, springs are respectively arranged below two ends of the vibrating conveyer net, one end of the vibrating conveyer net is provided with a sizing block, a cam on a vibrating motor shaft is pressed on the sizing block, a heater is arranged below the vibrating conveyer net, the lower part of the right end of the vibrating conveyer net is provided with a fan motor and fan blades, the right end of the vibrating conveyer net is an outlet of corn meat particles, a shell-meat separating chamber is arranged above the drying and vibrating conveyer chamber, the middle part of the shell-meat separating chamber is provided with an air dispersing plate, the top of the shell-meat separating chamber is provided with an air outlet, the left side is provided with a motor fan, and the right side is a discharge port of a corn shell; maize shell embryo knockout drum is connected to maize shells's discharge gate, the centre of knockout drum is equipped with crushing axle, it is equipped with two sets of crushing sticks to smash epaxial the top of being equipped with the motor, the bottom of knockout drum is the inclined plane, the discharge gate of inclined plane lower part is connected with the luxuriant and rich with hydrogen of maize embryo, the luxuriant and rich with hydrogen of maize embryo is the movable vibration net of slope, the spring is equipped with all around under the vibration net, the spring is fixed on the fixed block, be equipped with the parallels on the vibration net, the epaxial cam of vibrating motor presses on the parallels, it has the rich and rich with hydrogen and rich with hydrogen of embryo to open on the right of the movable vibration net of slope, the rich and rich with hydrogen and rich with hydrogen of maize embryo draws the middle part of jar and is equipped with the separation net, it is the air outlet to draw the tank deck portion, the left side of tank portion is equipped with motor and flabellum, the right is the export of maize shells powder.

This neotype beneficial effect is: the products produced by the common corn germ extraction equipment are two products of corn germ and similar corn grits, and the products produced by the novel corn germ extraction equipment are three different products, namely corn germ, corn meat grains without corn grain shells and corn grain shell powder. The extraction equipment has the advantages of simple structure, easy manufacture, batch production, continuous production, high automation degree of the production mode, high yield and high purity of the germ polyhydrophenanthrene, creates conditions for large-area use of the germ polyhydrophenanthrene, and promotes the development of health foods in China.

Description of the drawings:

the invention is further illustrated by the following figures and examples:

FIG. 1 is a schematic view of the overall structure of an extraction device for polyhydrophenanthrene from maize germs;

FIG. 2 is a schematic view of a negative pressure tank and a corn husk and meat separating tank;

FIG. 3 is a schematic view of a drying and vibrating conveyer chamber;

FIG. 4 is a schematic diagram showing the structure of a corn husk germ separation tank and a corn germ polyhydrophenanthrene extraction tank;

in the figure: 1. a spray header; 2. a conveying motor; 3. a feed inlet; 4. a tubular screw conveyor; 5. an electromagnetic closing valve; 6. an electromagnetic closing valve; 7. an electromagnetic valve; 8. a feeding port; 9; feeding a hopper; 10. a negative pressure tank; 11. a pressure sensor; 12. a corn husk and meat separating tank; 13. a vibration motor; 14. vibrating the conveying net; 15. a heater; 16. a drying vibration conveying chamber; 17. a fan blade; 18. a fan motor; 19. a corn meat grain outlet; 20. a fan; 21. a diffuser plate; 22. a shell-meat separation chamber; 23. a corn husk germ separation tank; 24. a fan motor; 25. an air outlet; 26. a corn germ polyhydrophenanthrene extraction tank; 27. a separation net; 28. a housing powder outlet; 29. a vibrating screen; 30. a germ polyhydrophenanthrene outlet; 31. a fan blade; 32. a fan motor; 33. a vibration motor; 34. a valve body; 35. a motor; 36. a motor; 37. a motor; 38. a release shaft; 39. a separation plate; 40. a release shaft; 41. a separation plate; 42. a release shaft; 43. a separation plate; 44. a valve body; 45. a cam; 46. sizing block; 47. a spring; 48. a fixed block; 49. a spring; 50. a fan blade; 51. a crushing shaft; 52. a grinding rod; 53. a grinding rod; 54. a cam; 55. sizing block; 56. a spring; 57. a fixed block; 58. a spring; 59. a fixed block; 60. a valve body; 61. a vacuum pump; 62. a discharge port; 63. a motor; 64. a discharge port; 65. and (7) air outlet.

Detailed Description

Example (b): the whole structure is shown in figure 1, and the corn husk and meat extracting device comprises a tubular spiral conveyor 4, a negative pressure tank 10, a corn husk and meat separating tank 12, a drying and vibrating conveying chamber 16, a husk and meat separating chamber 22, a corn husk and germ separating tank 23 and a corn germ polyhydrophenanthrene extracting tank 26. The tubular screw conveyor 4 is provided with a feed inlet 3 and a spray water pipe 1, a feed outlet 8 of the tubular screw conveyor 4 is aligned with a feed hopper 9 of a negative pressure tank 10, as shown in fig. 2, the negative pressure tank 10 is connected with a corn husk and meat separating tank 12 through a valve body 60, a drying vibration conveying chamber 16 is arranged below the corn husk and meat separating tank 12, as shown in fig. 3, a husk and meat separating chamber 22 is arranged above the drying vibration conveying chamber 16, and a discharge outlet 62 of the husk and meat separating chamber 22 is connected with a corn husk and germ separating tank 23. The bottom of the corn husk germ separating tank 23 is connected with the corn germ polyhydrophenanthrene extracting tank 26 through a discharge hole 64, as shown in fig. 4, the bottom of the corn germ polyhydrophenanthrene extracting tank 26 is provided with a fan motor 32, and the fan motor 32 is provided with fan blades 31. An inclined vibrating screen 29 is arranged on the fan blade 31, and a germ polyhydrophenanthrene outlet 30 is arranged on the right side of the vibrating screen 29. The left side of maize embryo many hydrogen phenanthrene extraction jar 26 upper portion is equipped with fan motor 24, is equipped with flabellum 50 on fan motor 24, and the right that the flabellum 50 corresponds is the export 28 of maize casing powder.

A valve body 34 is arranged between the discharge hopper 9 of the negative pressure tank 10 and the negative pressure tank 10, the valve body 34 is controlled by an electromagnetic closing valve 5, the negative pressure tank 10 is connected with the corn husk and meat separating tank 12 through a valve body 60, the valve body 60 on the negative pressure tank 10 is controlled by an electromagnetic valve 6, a vacuum pump 61 is arranged at the top of the negative pressure tank 10, and a pressure sensor 11 is arranged in the middle of the negative pressure tank 10. Three sets of separating

shafts

38, 40 and 42 are arranged in the corn husk and meat separating tank 12, separating

plates

39, 41 and 43 are respectively arranged on the separating shafts, and the separating shafts are respectively driven by

motors

35, 36 and 37 outside the corn husk and meat separating tank 12. An inclined vibrating conveying net 14 is arranged in the drying vibrating conveying chamber 16, springs 47 and 49 are respectively arranged below two ends of the vibrating conveying net 14, a sizing block 46 is arranged at one end of the vibrating conveying net 14, a cam 45 on a shaft of a vibrating motor 13 is pressed on the sizing block 46, and a heater 15 is arranged below the vibrating conveying net 14 and is a semiconductor heater without open flame. A fan motor 18 and fan blades 17 are arranged at the lower part of the right end of the vibration conveying net 14, an outlet 19 for corn meat particles is arranged at the right end of the vibration conveying net 14, a shell-meat separation chamber 22 is arranged above the drying vibration conveying chamber 16, an air dispersing plate 21 is arranged in the middle of the shell-meat separation chamber 22, an air outlet 65 is arranged at the top of the shell-meat separation chamber 22, a fan 20 is arranged on the left side, and a discharge port 62 of a corn shell is arranged on the right side corresponding to the fan 20; a discharge port 62 of a corn shell is connected with a corn husk germ separation tank 23, a crushing shaft 51 is arranged in the middle of the separation tank 23, two groups of crushing rods 52 and 53 are arranged on the crushing shaft 51, a motor 63 is arranged at the top of the crushing shaft 51, the bottom of the separation tank 23 is an inclined plane, a discharge port 64 at the lower part of the inclined plane is connected with a corn germ polyhydrophenanthrene extraction tank 26, an inclined movable vibration net 29 is arranged at the lower part of the corn germ polyhydrophenanthrene extraction tank 26, springs 56 and 58 are arranged around the lower part of the vibration net 29, the springs 56 and 58 are respectively fixed on fixed blocks 57 and 59, a sizing block 55 is arranged on the vibration net 29, a cam 54 on a shaft of a vibration motor 33 is pressed on the sizing block 55, a germ polyhydrophenanthrene outlet 30 is arranged on the right side of the inclined movable vibration net 29, a separation net 27 is arranged in the middle of the corn germ polyhydrophenanthrene extraction tank 26, and an air outlet 25 is arranged at the top of the extraction tank 26. The left side of the upper part of the maize germ polyhydrophenanthrene extraction tank 26 is provided with a fan motor 24, the fan motor 24 is provided with fan blades 50, and the right side corresponding to the fan blades 50 is an outlet 28 of maize shell powder.

The electronic control circuit of the extraction equipment of polyhydrophenanthrene of corn germ belongs to the known technology, and is not described in detail here.

During the use, the kernel of corn is sent into from feed inlet 3, and conveying motor 2 rotates, carries the kernel of corn to move upwards, and spray header 1 sprays water to the kernel of corn simultaneously, owing to adopted 4 upwards transport corns of tubulose screw conveyer, the kernel of corn upset is upwards moved, has increased the maize to the water

Moistening property. The wetted corn kernels fall into a discharge hopper 9 of the negative pressure tank 10 from a discharge opening 8 of the tubular spiral conveyor 4, so as to enter the negative pressure tank 10, and the valve body 34 is started by the electromagnetic closing valve 5 to close the negative pressure tank 10. The vacuum pump 61 at the top of the negative pressure tank 10 is started to pump the negative pressure tank 10 to a certain negative pressure. Under the action of negative pressure, the harder outer skin of the wetted corn kernels has a larger density difference with the pulp, and the harder outer skin of the corn kernels cracks and cracks with the pulp. The electromagnetic closing valve 6 at the lower part of the negative pressure tank 10 is started, the valve body 60 is opened, the corn kernels fall into the corn husk and meat separating tank 12, the separating

plates

39, 41 and 43 on the three groups of separating

shafts

38, 40 and 42 of the corn husk and meat separating tank are driven by the

motors

35, 36 and 37 outside to rotate, and the husks and the shells of the corn kernels are separated by the separating platesThe meat is opened and the shell is separated from the meat. The shells and the meat are separated and fall onto an inclined vibrating conveying net 14 in a drying vibrating conveying chamber 16, a semiconductor heater 15 without open fire is used for heating, and the shells and the meat are vibrated to run downwards while being dried. The lower fan motor 18 and the fan blades 17 rotate at the right end of the conveying net 14 to blow up the separated corn kernels and meat, the lighter corn kernels are scattered through the air scattering plate 21 and continue to move upwards, and the separated corn kernels are blown into the corn kernel separating tank 23 through the discharge port 62 by the wind power of the fan 20. The heavier particles of corn meat continue to shake downward and exit through outlet 19, and the shelled corn meat particles can be used directly as feed for livestock and pets, or as fine pastry material and fine flour after finishing. After entering the corn husk germ separation tank 23 through the discharge port 62, the corn kernel shell is smashed through the smashing

rods

52 and 53, falls onto the vibrating screen 29 in the corn germ polyhydrophenanthrene extraction tank 26 through the discharge port 64, and heavier corn germs move rightwards through the inclined movable vibrating screen 29 and are output through the germ polyhydrophenanthrene outlet 30. The middle part of the extraction tank 26 is provided with a separation net 27, and the top of the extraction tank 26 is provided with an air outlet 25. Bottom fan 31 rotates to blow up the ground, light corn hull powder which is also processed into livestock and pet food by fan 50 which blows the corn hull powder out of corn hull outlet 28.

The novel agricultural product popularization system not only creates conditions for large-area popularization of agricultural products, but also brings certain economic benefits and social benefits to enterprises and society.

Claims

1. The extraction equipment of the polyhydrophenanthrene corn germ comprises a tubular screw conveyor, a negative pressure tank, a corn husk and meat separation tank, a drying vibration conveying chamber, a husk and meat separation chamber, a corn husk and germ separation tank and a polyhydrophenanthrene corn germ extraction tank; the method is characterized in that: the tubular screw conveyer is provided with a feed inlet and a spray water pipe, the feed outlet of the tubular screw conveyer is aligned with the feed hopper of the negative pressure tank, the negative pressure tank is connected with the corn husk and meat separation tank through a valve body, a drying vibration conveying chamber is arranged below the corn husk and meat separation tank, a husk and meat separation chamber is arranged above the drying vibration conveying chamber, and the discharge outlet of the husk and meat separation chamber is connected with the corn husk and germ separation tank; the many hydrogen of maize germ of exit linkage maize germ below the maize hull embryo knockout drum is phenanthrene draws the jar, and the bottom that the many hydrogen of maize germ was phenanthrene draws the jar is equipped with fan motor, is equipped with the flabellum on the fan motor, is equipped with the vibrating screen of slope above the flabellum, and the right of vibrating screen is the many hydrogen phenanthrene export of embryo, and the side of the many hydrogen phenanthrene upper portion of jar that draws of maize germ is equipped with the fan, and the opposite of fan is the export of maize casing powder.

2. The corn germ polyhydrophenanthrene extraction device of claim 1, characterized in that: a valve body is arranged between the discharge hopper of the negative pressure tank and the negative pressure tank, the valve body is controlled by an electromagnetic sealing valve, the negative pressure tank is connected with the corn husk and meat separating tank through the valve body, the valve body of the negative pressure tank is controlled by an electromagnetic valve, the top of the negative pressure tank is provided with a vacuum pump, and the middle part of the negative pressure tank is provided with a pressure sensor; the corn husk and meat separating tank is internally provided with three groups of separating shafts which are respectively provided with a separating plate and are driven by a motor outside the corn husk and meat separating tank; an inclined vibration conveying net is arranged in the drying vibration conveying chamber, springs are respectively arranged below two ends of the vibration conveying net, a sizing block is arranged at one end of the vibration conveying net, a cam on a shaft of the vibration motor is pressed on the sizing block, and a heater is arranged below the vibration conveying net; the lower part of the right end of the vibrating conveying net is provided with a fan motor and fan blades, the right end of the vibrating conveying net is provided with an outlet for corn meat particles, a shell-meat separation chamber is arranged above the drying vibrating conveying chamber, the middle part of the shell-meat separation chamber is provided with an air dispersing plate, the top of the shell-meat separation chamber is provided with an air outlet, the left side is provided with a motor fan, and the right side is provided with a discharge hole of a corn shell; the discharge port of the corn shell is connected with a corn husk germ separation tank, a crushing shaft is arranged in the middle of the separation tank, two groups of crushing rods are arranged on the crushing shaft, a motor is arranged at the top of the crushing shaft, the bottom of the separation tank is an inclined plane, and the discharge port at the lower part of the inclined plane is connected with a corn germ polyhydrophenanthrene extraction tank; the many hydrogen of maize germ are fei draws the lower part of jar is the activity vibrating screen of slope, the spring is equipped with all around to the vibrating screen lower surface, the spring is fixed on the fixed block, the parallels is equipped with on the vibrating screen, the epaxial cam pressure of vibrating motor is on the parallels, it has the many hydrogen of germ to export to open on the right of the movable vibrating screen of slope, the many hydrogen of maize germ is fei draws the middle part of jar and is equipped with the separation net, it is the air outlet to draw the tank deck portion, motor and flabellum are equipped with to the lower part of the movable vibrating screen of slope, it is equipped with motor and flabellum to draw the left side of tank deck portion, the right is the export of maize casing powder.