CN216782751U - Bush living beings horizontal hydraulic baling press with compact complementary unit of vibration - Google Patents

Abstract

The utility model discloses a shrub biomass horizontal hydraulic baling press with a vibration compaction auxiliary mechanism, which comprises a case, wherein the case is transversely divided into a stable cavity, a material cavity and a compression cavity which are sequentially communicated, the stable cavity and the compression cavity are internally provided with a compression mechanism and a baling mechanism respectively, and the bottom of the material cavity is provided with a vibrating plate which can lift and vibrate. The bottom in the material chamber is equipped with in this baling press and to vibrate the compact structure to the biomass raw materials who adds in the compression chamber, and the biomass material that will get into the compression chamber is filled compactly, reduces the clearance between the material, improves material density, provides supplementary fine and close effect for hydraulic compression on next step to reduce the hydraulic compression stroke, promote compression packing efficiency, the energy saving.

Description

Bush living beings horizontal hydraulic baling press with compact complementary unit of vibration

Technical Field

The utility model relates to the technical field of packaging, in particular to a shrub biomass horizontal hydraulic packaging machine with a vibration compaction auxiliary mechanism.

Background

The shrub biomass can be a renewable energy source, the represented shrub biomass comprises lignocellulose such as salix mongolica, caragana microphylla and shrub waste, and the biomass is mainly applied to the fields of biomass power generation, heat supply, chemical fertilizers, soil improvement and the like, wherein the collection of the biomass raw material is a key link for efficient utilization of the biomass energy, and the biomass raw material is compressed and packed in the collection process due to low raw material density, so that the occupied space is large, the transportation is extremely inconvenient, the labor efficiency is improved, the manpower is saved, and the transportation cost is reduced, and the occupied space is reduced, and the transportation cost of the raw material is greatly reduced.

The utility model discloses a horizontal hydraulic full-automatic packing machine in Chinese patent CN200510095429.4, which comprises a case, a pressing device and a feeding hopper, and integrates feeding, compressing and packing into a whole. The baling press in this structure, it is when reinforced, need add down the hopper with the material earlier, in the material gets into the compression chamber of quick-witted case from down the hopper again, gives and releases the packing material behind certain pressure, accomplishes the packing process.

Because shrub biomass raw materials have large particle size of about 3-5 cm, the natural stacking density is low, and in the feeding process of the mechanism, the biomass raw materials enter from the hopper and are naturally stacked in the compression chamber, and the biomass raw materials before compression have large gaps and low density, so that the hydraulic compression stroke and time are increased, and the packing efficiency and the energy consumption of equipment are influenced.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is to provide a horizontal hydraulic baling press which can vibrate and compact the biomass raw material added into a compression chamber.

In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:

horizontal hydraulic baling press of bush living beings with fine and close complementary unit of vibration, including quick-witted case, transversely divide into stable chamber, material chamber and the compression chamber that communicates in proper order in quick-witted incasement, be equipped with the feeder hopper in the top in material chamber, be equipped with the discharge gate on the compression chamber, it is equipped with compressing mechanism and baling mechanism respectively to stabilize chamber and compression intracavity, compressing mechanism includes the drive division and pushes away the dish, the drive division drives and pushes away the dish at material chamber and compression intracavity reciprocating motion, its characterized in that: the section of the pushing disc is the same as that of the inner cavity of the case, a floating vibrating plate is arranged at the bottom of the material cavity, a fixed bottom plate is arranged below the vibrating plate, a spring is connected between the bottom plate and the vibrating plate, the vibrating plate can be higher than the bottom of the case cavity under the support of the spring, one end of the vibrating plate is abutted to the end face of the pushing disc, a vibrator is fixed in the middle of the bottom face of the vibrating plate, a telescopic portion is vertically fixed on the bottom plate, an electric sucking disc capable of being fixedly adsorbed with the vibrating plate is arranged at the top of the telescopic portion, and the telescopic portion can drive the vibrating plate to descend to be flush with the bottom of the case cavity.

The further technical scheme is as follows: and elastic rubber rings are fixed around the vibrating plate and are in sealing contact with the abutting surfaces.

The further technical scheme is as follows: and a concave-convex matched transverse moving guide structure is arranged between the driving part of the compression mechanism and the inner wall of the case.

The further technical scheme is as follows: the bottom of the case is provided with a limiting plate for limiting the descending of the vibrating plate.

The further technical scheme is as follows: the material cavity and the compression cavity are separated by a partition plate capable of ascending and descending.

The further technical scheme is as follows: the top of the case is provided with a through hole for the partition board to pass through, a winch for controlling the partition board to lift is fixed above the through hole, and the lower end of the partition board is not lower than the upper top wall of the inner cavity of the case after the partition board rises.

The further technical scheme is as follows: and a lifting guide structure in concave-convex fit is arranged between the partition plate and the inner wall of the case.

The further technical scheme is as follows: and a striker plate in sliding connection with the top wall of the inner cavity of the case is fixed at one end of the push disc facing the stable cavity.

The further technical scheme is as follows: the discharge gate is located the horizontal end in compression chamber, is equipped with top and quick-witted case rotatable coupling's revolving door in discharge gate department, both sides are equipped with the inserted bar that can the level is flexible around the machine case, can restrict the revolving door and rotate to the outside after the inserted bar extension.

The further technical scheme is as follows: and a conveying belt for outputting the materials is arranged below the discharge port.

Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:

the bottom in the material chamber is equipped with in this baling press and to vibrate the compact structure to the biomass raw materials who adds in the compression chamber, and the biomass material that will get into the compression chamber is filled compactly, reduces the clearance between the material, improves material density, provides supplementary fine and close effect for hydraulic compression on next step to reduce the hydraulic compression stroke, promote compression packing efficiency, the energy saving.

The vibrating plate is higher than the bottom of the case cavity in the vibrating process, and one end of the vibrating plate is abutted to the end face of the pushing disc, so that a gap is prevented from being generated between the stabilizing cavity and the material cavity in the vibrating process, and the material enters the stabilizing cavity. After the vibration is finished, the expansion part is extended, the electric sucker is electrified to adsorb the vibration plate, the state of the vibration plate is stable, then the expansion part is contracted, the vibration plate is driven to descend to be flush with the bottom of the case cavity, so that the material is pushed forwards by the push plate, and the material completely enters the compression cavity.

Drawings

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

Fig. 1 is a schematic structural view of the present invention.

Detailed Description

The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.

As shown in fig. 1, the horizontal hydraulic shrub biomass baler comprises a case, a stable cavity 10, a material cavity 20 and a compression cavity 30 which are sequentially communicated are transversely arranged in the case, a feed hopper is arranged at the top of the material cavity 20, a discharge port is arranged on the compression cavity 30, a compression mechanism and a baling mechanism are respectively arranged in the stable cavity 10 and the compression cavity 30, the basic structures of the compression mechanism and the baling mechanism belong to the prior art, the compression mechanism comprises a driving part 11 and a push disc 12, the driving part 11 can be hydraulically or electrically propelled, the driving part 11 drives the push disc 12 to reciprocate in the material cavity 20 and the compression cavity 30, the driving part 11 works with constant thrust, the push disc 12 pushes materials in the material cavity 20 into the compression cavity 30 to be compressed under the pushing of the driving part 11, and the compressed materials are discharged out of the compression cavity 30 after being bound by the baling mechanism.

In the press packer disclosed by the utility model, the sections of the push disc 12 and the inner cavity of the case are the same, so that the materials in the case can be pushed into the compression cavity 30 completely, and the situation that the materials are clamped into a gap between the push disc 12 and the case to cause blockage is avoided. In order to ensure that the push disc 12 runs stably in the moving process, a transverse moving guide structure in concave-convex fit is arranged between a driving part 11 (specifically, a telescopic end at the front end of the driving part 11) of the compression mechanism and the inner wall of the case, the transverse moving guide structure is specifically a groove transversely arranged on the inner wall of the case and a guide block arranged on the driving part 11, the guide block is in sliding connection in the groove, and the stability of the push disc 12 in the running process can be improved through the arrangement of the transverse moving guide structure.

A striker plate 13 which is in sliding contact with the top wall of the inner cavity of the case is fixed at one end of the push disc 12 facing the stable cavity 10. When the pushing disc 12 pushes forwards, the material blocking plate 13 is driven to move forwards synchronously, the material blocking plate 13 can block the feeding hopper, and materials are prevented from entering the stabilizing cavity 10.

In the press baler of the present disclosure, a vibration densification auxiliary mechanism is provided at the bottom of the material chamber 20. The bottom of the material cavity 20 is provided with a floating vibration plate 21, the vibration plate 21 is made of a wear-resistant plate, a fixed bottom plate 22 is arranged below the vibration plate 21, a spring 23 is connected between the bottom plate 22 and the vibration plate 21, the spring 23 is a spiral spring 23, two ends of the spring 23 are respectively fixed with the bottom plate 22 and the vibration plate 21, the vibration plate 21 can be higher than the bottom of the machine box cavity under the support of the spring 23, and one end of the vibration plate 21 is abutted against the end face of the push disc 12. The vibrator 24 is fixed at the middle of the bottom surface of the vibration plate 21, the vibrator 24 is located at the center of the vibration plate 21, the vibration plate 21 mainly vibrates vertically during vibration, the inclination amplitude is small, and the vibration plate 21 is prevented from being locked. An expansion part 25 is vertically fixed on the bottom plate 22, an electric suction cup 26 capable of being adsorbed and fixed with the vibration plate 21 is arranged at the top of the expansion part 25, the expansion part 25 can drive the vibration plate 21 to be lowered to be flush with the bottom of the cabinet cavity, and the vibration plate 21 seals the bottom of the material cavity. A stopper plate 27 for restricting the lowering of the vibration plate 21 is provided at the bottom of the cabinet, and the lowering of the vibration plate 21 to a predetermined position is further ensured.

An elastic rubber ring is fixed around the vibrating plate 21 and is in sealing contact with the contact surface to ensure that the material does not fall under the vibrating plate 21.

The bottom in material chamber 20 is equipped with in this baling press and to vibrate the compact structure to the biomass raw materials who adds in the compression chamber, and the biomass material that will get into the compression chamber is filled compactly, reduces the clearance between the material, improves material density, provides supplementary fine and close effect for hydraulic compression on next step to reduce hydraulic compression stroke, promote compression packing efficiency, the energy saving.

The material is thrown into the material cavity 20 by the feeder hopper, and vibration board 21 is higher than the bottom of the chassis cavity in the vibration process, and one end is abutted with the end face of push disc 12, so that a gap is prevented from being generated between the stabilization cavity 10 and the material cavity 20 in the vibration process, and the material enters the stabilization cavity 10. After the material enters the material cavity and falls on the vibrating plate, the controller controls the brake to start, when the vibrating plate is vibrated, the expansion part 25 is contracted and does not contact with the vibrating plate 21, the electric suction disc 26 is not electrified, the vibrating plate 21 is in a floating state, after the vibrator 24 is electrified and works, the vibrating plate 21 vibrates at high frequency, the biomass material on the vibrating plate 21 also starts to vibrate, so that the material is quickly compacted, the material gap is reduced, the material density is improved, after the vibration compaction is finished after a certain time, the controller controls the vibrator 24 to stop, the expansion part 25 is controlled to extend, the electric suction disc 26 is electrified to adsorb the vibrating plate 21, the vibrating plate 21 is in a horizontal stable state, then the expansion part 25 is contracted, the vibrating plate 21 is driven to descend to be flush with the bottom of the machine box cavity, then the controller controls the driving part to extend, the push disc 12 forwards pushes the material with constant power, so that the material completely enters the compression cavity 30 to be compressed, then the controller control pushes away set 12 and resets, continues to throw the material in the feed bin, repeats the above-mentioned action process, and after the material in compression chamber 30 reached a certain amount (accessible sensor detects, and feeds back to the controller), then the controller control pushes away set 12 and resets, and the packaging mechanism packs the material after the compression, and the discharge gate is opened after the packing is accomplished, utilizes pushing away set 12 to push away the compression chamber 30 with the material of packing.

In order to ensure that the material does not enter the compression chamber 30 during the vibration process, the material chamber 20 and the compression chamber 30 are separated by a liftable partition 28.

The top of the case is provided with a through hole for the partition board 28 to pass through, a winch 29 for controlling the partition board 28 to lift is fixed above the through hole, the winch 29 controls the retraction and release of the suspension rope to realize the lifting of the partition board 28, a lifting guide structure in concave-convex fit is arranged between the partition board 28 and the inner wall of the case, the lifting guide structure and the through hole can guide the lifting of the partition board 28, and the partition board 28 can vertically lift. The lower end of the clapboard 28 is not lower than the upper top wall of the inner cavity of the case after rising, which does not influence the propelling operation of the pushing disc 12.

The baffle plate 28 descends to block the material cavity 20 and the compression cavity 30 in the vibration process, when the material return of the push disc 12 to the compression cavity 30 is needed after the vibration densification is completed, the baffle plate 28 ascends, and after the push disc 12 pushes out the compression cavity 30, the baffle plate 28 descends again.

The discharge port is located the horizontal end of compression chamber 30, is equipped with top and quick-witted case rotatable coupling's revolving door 31 in discharge port department, the both sides are equipped with inserted bar 32 that can the horizontal flexible around the quick-witted case, and inserted bar 32 can adopt parts that can initiatively stretch out and draw back such as electric telescopic handle or pneumatic cylinder, and the fender is outside in order to restrict revolving door 31 outside rotation after the inserted bar 32 extension. A conveying belt 40 for outputting the materials is arranged below the discharge port.

After the materials are packed in the compression cavity 30, the insertion rod 32 is contracted, when the push tray 12 discharges the materials outwards, the rotary door 31 is pushed to rotate outwards to open, and the materials are discharged to fall on the conveying belt 40 and conveyed to a designated position. After the material is discharged, the revolving door 31 is rotated and closed under the action of gravity, the inserted link 32 is extended and reset, and the revolving door 31 is limited to rotate towards the outer side again.

In the device, action parts such as a compression mechanism, a packing mechanism, a vibrator 24, a telescopic part 25, an electric sucker 26, a winch 29, an inserted link 32 and the like are all connected with a control output end of a controller, and logic control among the parts can be realized through a PLC (programmable logic controller), so that the device belongs to the prior art and is not described herein any more.

The above is only a preferred embodiment of the utility model, and any simple modifications, variations and equivalents of the utility model may be made by anyone in light of the above teachings and fall within the scope of the utility model.

Claims (10)

1. Horizontal hydraulic baling press of bush living beings with fine and close complementary unit of vibration, including quick-witted case, transversely be divided into stable chamber (10), material chamber (20) and compression chamber (30) that communicate in proper order in quick-witted incasement, be equipped with the feeder hopper at the top of material chamber (20), be equipped with the discharge gate on compression chamber (30), be equipped with compressing mechanism and baling press in stable chamber (10) and compression chamber (30) respectively, compressing mechanism includes drive division (11) and pushes away set (12), drive division (11) drive push away set (12) reciprocating motion in material chamber (20) and compression chamber (30), its characterized in that: the section of the pushing disc (12) is the same as that of the inner cavity of the chassis, a floating vibrating plate (21) is arranged at the bottom of the material cavity (20), a fixed bottom plate (22) is arranged below the vibrating plate (21), a spring (23) is connected between the bottom plate (22) and the vibrating plate (21), the vibrating plate (21) can be higher than the bottom of the chassis cavity under the support of the spring (23), one end of the vibrating plate is abutted to the end face of the pushing disc (12), a vibrator (24) is fixed in the middle of the bottom face of the vibrating plate (21), a telescopic portion (25) is vertically fixed on the bottom plate (22), an electric sucking disc (26) capable of being fixedly adsorbed with the vibrating plate (21) is arranged at the top of the telescopic portion (25), and the telescopic portion (25) can drive the vibrating plate (21) to descend to be flush with the bottom of the chassis cavity.

2. A baler according to claim 1, characterised in that: elastic rubber rings are fixed on the periphery of the vibrating plate (21) and are in sealing contact with the contact surfaces.

3. A baler according to claim 1, characterised in that: and a transverse moving guide structure in concave-convex fit is arranged between a driving part (11) of the compression mechanism and the inner wall of the case.

4. A baler according to claim 1, characterised in that: the bottom of the case is provided with a limiting plate (27) for limiting the descending of the vibrating plate (21).

5. A baler according to claim 1, characterised in that: the material cavity (20) and the compression cavity (30) are also separated by a partition plate (28) capable of ascending and descending.

6. A baler according to claim 5, characterised in that: the top of the case is provided with a through hole for the partition plate (28) to pass through, a winch (29) for controlling the partition plate (28) to lift is fixed above the through hole, and the lower end of the partition plate (28) is not lower than the upper top wall of the inner cavity of the case after the partition plate rises.

7. A baler according to claim 5, characterised in that: and a lifting guide structure in concave-convex fit is arranged between the partition plate (28) and the inner wall of the case.

8. A baler according to claim 1, characterised in that: and a material baffle plate (13) in sliding connection with the top wall of the inner cavity of the case is fixed at one end of the push disc (12) facing the stable cavity (10).

9. A baler according to claim 1, characterised in that: the discharge gate is located the horizontal end in compression chamber (30), is equipped with top and quick-witted case rotatable coupling's revolving door (31) in discharge gate department, both sides are equipped with inserted bar (32) that can the horizontal flexible around the quick-witted case, can restrict revolving door (31) outside rotation after inserted bar (32) extend.

10. A baler according to claim 9, characterised in that: a conveying belt (40) for outputting the materials is arranged below the discharge hole.

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