CN216782750U - Horizontal hydraulic baling press of bush living beings with heating function - Google Patents
Horizontal hydraulic baling press of bush living beings with heating function Download PDFInfo
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- CN216782750U CN216782750U CN202123437701.6U CN202123437701U CN216782750U CN 216782750 U CN216782750 U CN 216782750U CN 202123437701 U CN202123437701 U CN 202123437701U CN 216782750 U CN216782750 U CN 216782750U
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Abstract
The utility model discloses a shrub biomass horizontal hydraulic baling press with a heating function, which comprises a case, wherein the case is transversely divided into a stable cavity, a material cavity and a compression cavity which are sequentially communicated, the top of the material cavity is provided with a feed hopper, the compression cavity is provided with a discharge hole, the stable cavity and the compression cavity are respectively provided with a compression mechanism and a baling mechanism, a heating cavity is also arranged between the feed hopper and the material cavity, and the bottom of the heating cavity is provided with a sealing plate which can horizontally move to separate or communicate the heating cavity and the material cavity. The shrub biomass raw materials that drop into are toasted around from the outside to the first electric heating board of heating intracavity, utilizes the characteristics that shrub biomass raw materials granularity is big, it is low to cause natural bulk density, blows steam through holding a heat section of thick bamboo by the outside drum of middle part to the quick biomass raw materials to heating the heating intracavity makes biomass cellulose soften and reaches the bonding effect, provides good basis for the compression packing of follow-up biomass raw materials.
Description
Technical Field
The utility model relates to the technical field of packaging, in particular to a shrub biomass horizontal hydraulic packaging machine with a heating function.
Background
The shrub biomass can be a renewable energy source, the represented shrub biomass comprises lignocellulose such as salix mongolica, caragana microphylla and shrub waste, and the biomass is mainly applied to the fields of biomass power generation, heat supply, chemical fertilizers, soil improvement and the like, wherein the collection of the biomass raw material is a key link for efficient utilization of the biomass energy, and the biomass raw material is compressed and packed in the collection process due to low raw material density, so that the occupied space is large, the transportation is extremely inconvenient, the labor efficiency is improved, the manpower is saved, and the transportation cost is reduced, and the occupied space is reduced, and the transportation cost of the raw material is greatly reduced.
The utility model discloses a horizontal hydraulic full-automatic packing machine in Chinese patent CN200510095429.4, which comprises a case, a pressing device and a feeding hopper, and integrates feeding, compressing and packing into a whole. The baling press in this structure, it is when reinforced, need add down the hopper with the material earlier, in the material gets into the compression chamber of quick-witted case from down the hopper again, gives and releases the packing material behind certain pressure, accomplishes the packing process.
Because shrub biomass raw material is low in moisture, large in gap and high in cellulose content, compression molding of the shrub biomass raw material is mainly influenced by combined action of pressure and temperature, when the temperature of the biomass raw material is 120-160 ℃, cellulose begins to soften, a natural binder is formed, and the compression and packaging effects of the biomass are enhanced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a horizontal hydraulic baler capable of heating biomass raw materials added into a discharging hopper.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows:
horizontal hydraulic baling press of bush living beings with heating function, including quick-witted case, transversely divide into stable chamber, material chamber and the compression chamber that communicates in proper order in quick-witted incasement, be equipped with the feeder hopper in the top in material chamber, be equipped with the discharge gate on the compression chamber, be equipped with compressing mechanism and packagine machine structure in stable chamber and the compression chamber respectively, compressing mechanism includes power portion and pushes away the dish, power portion drives and pushes away the dish at material chamber and compression intracavity reciprocating motion, its characterized in that:
a heating cavity is also arranged between the feed hopper and the material cavity;
a first electric heating plate is fixed on the inner wall of the heating cavity;
a heat storage barrel is fixed in the middle of the heating cavity, a second electric heating plate is arranged in the heat storage barrel, air holes are distributed in the heat storage barrel, and the heat storage barrel is externally connected with an air blower through an air guide pipe;
the heating cavity is internally provided with a temperature sensor for monitoring the internal temperature of the heating cavity, the temperature sensor is connected to the signal input end of a controller, and the first electric heating plate, the second electric heating plate, the compression mechanism, the packaging mechanism and the air blower are connected to the control output end of the controller;
the bottom of the heating cavity is provided with a sealing plate which can move horizontally to separate or communicate the heating cavity and the material cavity.
The further technical scheme is as follows: the shrouding includes two half shroudings, two half shroudings respectively with stabilize the chamber roof and compress the chamber roof sliding connection cooperation, and be connected with its horizontal migration's of drive portion on each half shrouding, the drive portion is connected with the control output of controller.
The further technical scheme is as follows: the half sealing plate comprises
The sliding seat is horizontally matched with the top wall of the corresponding stable cavity or the top wall of the corresponding compression cavity in a sliding manner and is fixed with the driving part;
the fixed bottom plate is fixed with the sliding seat;
the vibrating plate is positioned above the fixed bottom plate and is vertically matched with the sliding seat in a sliding manner;
the spring is fixed between the fixed bottom plate and the vibrating plate; and
and the vibrator is fixed in the middle of the bottom surface of the vibrating plate and is connected with the control output end of the controller.
The further technical scheme is as follows: the bottom of the heating cavity is provided with a vertical downward extending scraper plate, the height of the vibration plate supported by a spring is lower than that of the scraper plate, a vertical upward telescopic rod is fixed on the bottom plate, and the telescopic rod is connected with a control output end of the controller.
The further technical scheme is as follows: and an elastic anti-collision layer is fixed at one end of each of the two half sealing plates, which is opposite to each other.
The further technical scheme is as follows: the outer edge of the push disc is in sliding contact with the front, the rear and the bottom surface of the box body.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
this baling press has add the heating chamber between feeder hopper and material chamber, and the first electric heating board of heating intracavity is from the outside to the bush biomass raw materials who drops into around toasting, utilizes bush biomass raw materials granularity big, the characteristics that send natural bulk density low, blows steam by the outside drum in middle part through the heat accumulation section of thick bamboo to quick biomass raw materials to heating the intracavity heats, makes biomass cellulose soften and reachs the bonding effect, provides good basis for the compression packing of follow-up biomass raw materials.
In addition, a sensor for monitoring the internal temperature of the heating cavity is arranged in the heating cavity, so that the temperature in the heating cavity can be accurately adjusted in real time, the shrub biomass raw material can be fully heated, the production efficiency is improved, and meanwhile, the energy waste can be reduced.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is an enlarged schematic view of a portion a in fig. 1.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those specifically described and will be readily apparent to those of ordinary skill in the art without departing from the spirit of the present invention, and therefore the present invention is not limited to the specific embodiments disclosed below.
As shown in fig. 1 and 2, a horizontal hydraulic baler includes a case, which is horizontally divided into a stable cavity 10, a material cavity 20 and a compression cavity 30, which are sequentially communicated with each other, a feeding hopper is disposed at the top of the material cavity 20, a discharge port is disposed on the compression cavity 30, a compression mechanism and a baling mechanism are disposed in the stable cavity 10 and the compression cavity 30, the basic structures of the compression mechanism and the baling mechanism are all in the prior art, the compression mechanism includes a power portion 11 and a push plate 12, the power portion 11 drives the push plate 12 to reciprocate in the material cavity 20 and the compression cavity 30, the power portion 11 can be hydraulically or electrically propelled, the push plate 12 pushes the material in the material cavity 20 into the compression cavity 30 under the pushing of the power portion 11 for compression, and the compressed material is discharged out of the compression cavity 30 after being bound by the baling mechanism.
The horizontal shrub biomass hydraulic baler has a heating function, and a heating cavity 40 is additionally arranged between the feed hopper and the material cavity 20. The heating cavity 40 may be covered with a heat insulating layer. The inner wall of the heating cavity 40 is fixed with a first electric heating plate 41, the middle part of the heating cavity 40 is fixed with a heat storage barrel 42, and the heating barrel is fixed with the side wall of the heating cavity 40 through a connecting rod. The heat storage cylinder 42 is internally provided with a second electric heating plate 43, air holes are distributed on the heat storage cylinder 42, the heat storage cylinder 42 is externally connected with an air blower 44 through an air duct, and air blows into the heat storage cylinder 42, so that the air carries the heat of the second electric heating plate 43, blows hot air out of the air holes and permeates into materials. The lines within the heating chamber 40 may be located within an insulated pipe. Have in the bottom of heating chamber 40 can horizontal migration, in order to cut off heating chamber 40 and material chamber 20 or the shrouding of intercommunication, before throwing the material, the shrouding is closed cuts off heating chamber 40 and material chamber 20, and the material stops in heating chamber 40, and after the heating was accomplished, the shrouding was opened, with heating chamber 40 and material chamber 20 intercommunication, the material falls into in the material chamber 20.
This baling press has add heating chamber 40 between feeder hopper and material chamber 20, and heating chamber 40 is interior first electric heating board 41 centers on the baking from the outside to the bush biomass raw materials who drops into, utilizes bush biomass raw materials granularity big, the characteristics that send natural bulk density low, blows steam by the middle part is outside to drum through heat storage cylinder 42 to quick biomass raw materials to heating chamber 40 in heats, makes the softening of biomass cellulose reach the bonding effect, provides good basis for the compression packing of follow-up biomass raw materials.
The heating chamber 40 is provided therein with a temperature sensor for monitoring the internal temperature thereof, said temperature sensor is connected to a signal input terminal of a controller, and said first electric heating plate 41, second electric heating plate 43, compressing mechanism, packing mechanism and blower 44 are connected to a control output terminal of the controller. The heating cavity 40 is internally provided with a sensor for monitoring the internal temperature, the controller regulates and controls the heating temperature of the first electric heating plate 41 and the second electric heating plate 43 according to a signal fed back by the temperature sensor, the temperature in the heating cavity 40 can be accurately adjusted in real time, the temperature in the heating cavity 40 is controlled at 120-160 ℃, the shrub biomass raw material can be fully heated, the production efficiency is improved, and meanwhile, the energy waste can be reduced.
The utility model discloses a horizontal hydraulic baling press of bush living beings with heating function, the shrouding includes two half shrouding 45, two half shrouding 45 respectively with stabilize 10 roof in chamber and the cooperation of compression chamber 30 roof cunning, and be connected with its horizontal migration's of drive division 46 on each half shrouding 45, the horizontally fixing of drive division 46 is in the box, drive division 46 can be for electric telescopic handle 456 or hydraulic push rod etc. can independently flexible part, drive division 46 is connected with the control output of controller, through the logical relation that sets for in advance, the opening and shutting of shrouding is controlled by the controller. In order to avoid rigid collision of the two half seal plates 45 when the seal plates are closed, elastic anti-collision layers, such as rubber or sponge, are fixed at the opposite ends of the two half seal plates 45.
The outer edge of the push disc 12 is in sliding contact with the front, the rear and the bottom surface of the box body so as to ensure the running stability of the push disc 12.
Because shrub biomass raw materials have large particle size of about 3-5 cm, the natural stacking density is low, and in the feeding process of the mechanism, the biomass raw materials enter from the hopper and are naturally stacked in the compression chamber, and the biomass raw materials before compression have large gaps and low density, so that the hydraulic compression stroke and time are increased, and the packing efficiency and the energy consumption of equipment are influenced. Therefore, the shrub biomass horizontal hydraulic baler with the heating function can perform vibration compaction operation on biomass raw materials after the biomass raw materials are heated.
The half cover plate 45 includes a slide base 451, a fixed base plate 452, a vibration plate 453, a spring 454, and a vibrator 455. The slide 451 engages horizontally with the top wall of the corresponding stabilization chamber 10 or the top wall of the compression chamber 30 in a sliding manner and is fixed to the telescopic end of the driving portion 46. The fixed bottom plate 452 and the vibration plate 453 are disposed vertically in parallel, the fixed bottom plate 452 is fixed to the slide base 451, and the vibration plate 453 is located above the fixed bottom plate 452 and vertically slidably engaged with the slide base 451. The sliding fit mode can adopt the fit mode of the guide groove and the sliding block. Spring 454 is fixed between fixed bottom plate 452 and vibration plate 453, spring 454 is a coil spring 454, both ends of which are fixed to bottom plate and vibration plate 453, respectively, and vibration plate 453 is supported by spring 454 to realize floating installation of vibration plate 453. The vibrator 455 is fixed to the middle of the bottom surface of the vibration plate 453, and the vibration plate 453 mainly vertically vibrates during vibration, so that the vibration plate 453 is prevented from being stuck and a gap is prevented from being stuck.
The vibrator 455 is connected with a control output end of the controller, after heating is completed, before the sealing plate is opened, the controller controls the vibrator 455 to be started to perform vibration compacting operation, biomass materials before entering a compression chamber are compacted, gaps among the materials are reduced, material density is improved, an auxiliary compacting effect is provided for next-step hydraulic compression, accordingly, hydraulic compression stroke is reduced, compression packaging efficiency is improved, energy is saved, and after compacting is completed, the controller controls the vibrator 455 to stop.
The bottom of the heating chamber 40 has a scraper 457 extending vertically downward, the vibrating plate 453 is supported by a spring 454 at a lower height than the scraper 457 to facilitate the vibration of the vibrating plate 453, and a vertically upward telescopic rod 456 is fixed on the bottom plate, and the telescopic rod 456 is connected to a control output end of the controller. After the densification process is completed, the bottom plate needs to be opened to discharge the material into the material cavity 20. Before the sealing plates are opened, the controller controls the telescopic rod 456 to extend to jack up the vibrating plate 453, and then the controller controls the driving parts 46 at the two ends to contract, so that when the two half sealing plates 45 are opened, the scraper 457 can scrape down the materials on the vibrating plate 453.
After the shrouding is opened, the material falls into material chamber 20, the work of controller control compression mechanism, push away set 12 with the forward material that impels of constant power, make the complete entering compression chamber 30 of material compress, then controller control push away set 12 resets, continue to throw the material in the feed bin, repeat the action process of above-mentioned heating and vibration, after the material in compression chamber 30 reaches a certain amount (accessible sensor detects, and feed back to the controller), then controller control push away set 12 resets, the work of controller control baling mechanism, baling mechanism bundles the material after the compression, the electrically operated gate of discharge gate department is opened after the packing is accomplished, utilize push away set 12 to release compression chamber 30 with the material that packs, fall into and carry to the assigned position on the conveyer belt.
The above is only a preferred embodiment of the utility model, and any simple modifications, variations and equivalents of the utility model may be made by anyone in light of the above teachings and fall within the scope of the utility model.
Claims (6)
1. Horizontal hydraulic baling press of bush living beings with heating function, including quick-witted case, transversely be divided into stable chamber (10), material chamber (20) and compression chamber (30) that communicate in proper order in quick-witted incasement, be equipped with the feeder hopper in the top of material chamber (20), be equipped with the discharge gate on compression chamber (30), be equipped with compressing mechanism and baling mechanism in stable chamber (10) and compression chamber (30) respectively, compressing mechanism includes power portion (11) and pushes away set (12), power portion (11) drive pushes away set (12) reciprocating motion in material chamber (20) and compression chamber (30), its characterized in that:
a heating cavity (40) is also arranged between the feed hopper and the material cavity (20);
a first electric heating plate (41) is fixed on the inner wall of the heating cavity (40);
a heat storage cylinder (42) is fixed in the middle of the heating cavity (40), a second electric heating plate (43) is arranged in the heat storage cylinder (42), air holes are distributed in the heat storage cylinder (42), and the heat storage cylinder (42) is externally connected with an air blower (44) through an air duct;
the heating cavity (40) is internally provided with a temperature sensor for monitoring the internal temperature thereof, the temperature sensor is connected with a signal input end of a controller, and the first electric heating plate (41), the second electric heating plate (43), the compression mechanism, the packaging mechanism and the air blower (44) are connected with a control output end of the controller;
the bottom of the heating cavity (40) is provided with a sealing plate which can move horizontally to separate or communicate the heating cavity (40) and the material cavity (20).
2. A baler according to claim 1, characterised in that: the shrouding includes two half shrouding (45), two half shrouding (45) respectively with stabilize chamber (10) roof and compression chamber (30) roof sliding connection cooperation, and be connected with its horizontal migration's of drive portion (46) on each half shrouding (45), drive portion (46) are connected with the control output of controller.
3. A baler according to claim 2, characterised in that: the half closing plate (45) comprises
The sliding seat (451) is horizontally matched with the top wall of the corresponding stable cavity (10) or the top wall of the corresponding compression cavity (30) in a sliding way and is fixed with the driving part (46);
a fixed base plate (452) fixed to the slide base (451);
the vibrating plate (453) is positioned above the fixed bottom plate (452) and is vertically matched with the sliding seat (451) in a sliding manner;
a spring (454) fixed between the fixed base plate (452) and the vibration plate (453); and
and the vibrator (455) is fixed in the middle of the bottom surface of the vibrating plate (453), and the vibrator (455) is connected with the control output end of the controller.
4. A baler according to claim 3, characterised in that: the bottom of the heating cavity (40) is provided with a scraper (457) extending vertically downwards, the height of the vibrating plate (453) supported by a spring (454) is lower than that of the scraper (457), a vertically upward telescopic rod (456) is fixed on the bottom plate, and the telescopic rod (456) is connected with a control output end of a controller.
5. A baler according to claim 2, characterised in that: and an elastic anti-collision layer is fixed at one end, opposite to the two half sealing plates (45).
6. A baler according to claim 1, characterised in that: the outer edge of the push disc (12) is in sliding contact with the front, the rear and the bottom surface of the box body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123437701.6U CN216782750U (en) | 2021-12-31 | 2021-12-31 | Horizontal hydraulic baling press of bush living beings with heating function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123437701.6U CN216782750U (en) | 2021-12-31 | 2021-12-31 | Horizontal hydraulic baling press of bush living beings with heating function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216782750U true CN216782750U (en) | 2022-06-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123437701.6U Active CN216782750U (en) | 2021-12-31 | 2021-12-31 | Horizontal hydraulic baling press of bush living beings with heating function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216782750U (en) |
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2021
- 2021-12-31 CN CN202123437701.6U patent/CN216782750U/en active Active
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