CN216780963U - Flat-open window processing production line equipment - Google Patents
Flat-open window processing production line equipment Download PDFInfo
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- CN216780963U CN216780963U CN202123009115.1U CN202123009115U CN216780963U CN 216780963 U CN216780963 U CN 216780963U CN 202123009115 U CN202123009115 U CN 202123009115U CN 216780963 U CN216780963 U CN 216780963U
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Abstract
The utility model is suitable for the technical field of casement window processing production and provides casement window processing production line equipment and a casement window processing production method. The flat-open window processing production line equipment comprises a frame splicing device, a frame sash overturning device, a conversion frame installing device, a combined debugging device and an accessory installing device, wherein the frame splicing device is used for splicing a frame sash and horizontally transferring the frame sash, the frame sash overturning device is used for overturning the frame sash from a flat state to a longitudinal state, the conversion frame installing device is used for longitudinally transferring the frame sash and installing a conversion frame, the combined debugging device is used for debugging the conversion frame and the frame sash, and the accessory installing device is used for installing a sash accessory; the frame splicing device, the frame fan overturning device, the conversion frame mounting device, the combination debugging device and the accessory mounting device are all provided with conveying parts used for conveying materials to a next station. According to the casement window processing production line equipment and the casement window processing production method, a production line type production mode can be adopted, and the production efficiency is improved and the cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of casement window processing production, and particularly relates to casement window processing production line equipment and a casement window processing production method.
Background
In the existing industry, most enterprises adopt traditional sub-process type production in the process of processing bridge-cut-off casement doors and windows. The production is carried out in a split-process mode, due to mode defects in the production process, front and rear production sections are disjointed, logistics plates depend on too many transport vehicles in the product processing process, a workshop is messy, and the process of connecting an upper working table and a lower working table between the working procedures wastes great carrying cost; the production efficiency is low.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provides a casement window processing production line device and a casement window processing production method, which improve the production efficiency and reduce the production cost.
The technical scheme of the utility model is as follows: a flat-open window processing production line device comprises a frame splicing device, a frame sash overturning device, a conversion frame installation device, a combined debugging device and an accessory installation device, wherein the frame splicing device is used for splicing a frame sash and horizontally transferring the frame sash, the frame sash overturning device is used for overturning the frame sash from a flat state to a longitudinal state, the conversion frame installation device is used for longitudinally transferring the frame sash and installing a conversion frame, the combined debugging device is used for debugging the conversion frame and the frame sash, and the accessory installation device is used for installing a sash accessory; the frame splicing device, the frame sash turning device, the conversion frame mounting device, the combination debugging device and the accessory mounting device are all provided with conveying parts for conveying materials to a next station.
Specifically, the accessory mounting device is provided with a turning member for turning the frame fan and the conversion frame from the longitudinal direction to the flat state.
Specifically, along the direction of the production line, the rear end of the accessory installation device is provided with a quality inspection platform device.
Specifically, piece together frame device and include along the center pillar piece together frame platform and the frame equipment platform that production water line adjacent interval set up
Frame platform and frame equipment platform are pieced together to the center pillar all including piecing together frame equipment platform and many interval arrangement's driving belt, driving belt sets up along the direction of assembly line, just driving belt is protruding in the mesa of piecing together frame equipment platform.
Specifically, frame fan turning device with it is adjacent to piece together the frame device interval, just the center pillar piece frame platform with be provided with the fluent strip part that is used for the material to pass through between the frame equipment platform.
Specifically, a jacking rotary table is arranged in the middle of the frame assembling table; and two sides of the frame assembling table are connected with movable support rods which can rotate outwards and open.
Specifically, the frame fan turnover device comprises a turnover table used for positioning the frame fan and a turnover driving component used for driving the turnover table to be placed flat and erected.
Specifically, conversion frame installation device includes the mounting bracket, the bottom of mounting bracket is provided with the bottom driving roller that is used for bearing frame fan, conversion frame, is close to the top department of mounting bracket is provided with the slider clamp plate of detaining in frame fan, conversion frame upper end and can go up and down.
Specifically, a material storage rack is arranged at one side of the frame splicing device; one side of the combination debugging device and the accessory installation device is provided with a conversion frame storage rack, a glass sash storage rack and a numerical control batten saw device; the frame splicing device, the frame sash turning device, the conversion frame mounting device, the combination debugging device and the accessory mounting device are provided with electronic signboards.
According to the flat-open window processing production line equipment provided by the utility model, a production line type production mode can be adopted, so that the stations are orderly and efficiently connected, the disconnection is avoided, too much dependence on a transport vehicle is not required, a workshop is simple and orderly, too much upper table top transportation is not required, the transportation cost is greatly reduced, the production efficiency is favorably improved, and the cost is favorably reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic plan layout view of a head section of a flat-open window processing production line device provided by an embodiment of the utility model;
fig. 2 is a schematic plan layout view of a middle section of a flat-open window processing production line device provided by an embodiment of the utility model;
fig. 3 is a schematic plan layout view of a tail section of a casement window processing production line device provided by an embodiment of the utility model;
fig. 4 is a schematic plan layout view of a center pillar sash frame assembly table of the casement window processing production line device provided by the embodiment of the utility model;
fig. 5 is a schematic plan layout view of a center pillar frame splicing table of the casement window processing production line device provided by the embodiment of the utility model;
fig. 6 is a schematic plan layout view of a frame assembly table of the casement window processing production line device provided by the embodiment of the utility model;
fig. 7 is a schematic plan layout view of a frame assembly table of the casement window processing production line device provided by the embodiment of the utility model;
fig. 8 is a schematic plan layout view of a switching frame installation device of a casement window processing production line apparatus according to an embodiment of the present invention;
fig. 9 is a schematic plan layout view of a switching frame installation device of a casement window processing production line device provided in an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
As shown in fig. 1 to 9, a flat-open window processing production line device provided in an embodiment of the present invention includes a frame assembling device 100 for assembling a frame sash and transferring the frame sash in a translation manner, a frame sash turning device 200 for turning the frame sash from a flat state to a longitudinal state, a conversion frame mounting device 300 for transferring the frame sash in the longitudinal direction and mounting a conversion frame, a combination debugging device 400 for debugging the conversion frame and the frame sash, and an accessory mounting device 500 for mounting a sash accessory, which are sequentially arranged along a production line; the frame splicing device 100, the frame sash turning device 200, the conversion frame mounting device 300, the combination debugging device 400 and the accessory mounting device 500 are all provided with conveying parts for conveying materials to a next station, and the conveying parts can directly convey the materials to the next station without manual carrying. In production, a flat frame fan can be assembled on the frame splicing device 100, and the frame fan is conveyed to the frame fan turnover device 200 through the conveying component of the frame splicing device 100; the frame fan turnover device 200 turns over the horizontally placed frame fan to the side, so that the frame fan is switched to the longitudinal direction and is transmitted to the conversion frame installation device 300, and the conversion frame is conveniently installed; installing the conversion frame outside the frame fan on the conversion frame installation device 300, then transmitting the frame fan and the conversion frame to the combination debugging device 400 through the aisle rack, debugging the frame fan and the conversion frame on the combination debugging device 400, and transmitting the frame fan and the conversion frame to the accessory installation device 500 after debugging; on accessory installation device 500, can overturn fore-and-aft frame fan, conversion frame to the state of keeping flat to install accessories such as adhesive tape, rubber thread and hardware on accessory installation device 500, obtain flat-open window finished product, like this, can adopt pipelined's production mode, make each station orderly, high-efficient link up, avoid taking off the festival, also need not too much to rely on the transport vechicle, the workshop is succinct orderly, need not too much upper table face transport, handling cost greatly reduced does benefit to and improves production efficiency and reduce cost.
Specifically, accessory installation device 500 is provided with the upset part that is used for with frame fan and conversion frame by vertical upset to the state of keeping flat, and the upset part can include the centre gripping platform and be used for driving the rotatable parts of centre gripping platform to one side upset, and the rotatable parts can include motor, reduction gear group or include pneumatic push rod, rotatory guide way etc.. The clamping table can be turned over by 90 degrees to one side of the production line, so that the clamping table and the frame fan and the conversion frame on the clamping table are longitudinally facing to production line workers, and the production line workers can conveniently install and check accessories.
Specifically, along the production line direction, accessory installation device 500's rear end is provided with quality testing platform device 600, and quality testing platform device 600 includes the multiunit transmission platform, and the transmission platform can be provided with many parallel interval arrangement's driving roller. The both ends of transmission platform can be flat head form or inclined plane form, and in this embodiment, the both ends of transmission platform are (about) 45 degrees/135 degrees inclined plane forms, and the plane shape of transmission platform is parallelogram approximately promptly, like this, can be convenient for arrange a plurality of transmission platforms along the extending direction of production line in proper order, and the part of flat-open window finished product spare can be pressed in the driving roller of two transmission platforms simultaneously, and the transmission is steady reliable, and can satisfy different production demands. Of course, the drive stage may have a rectangular (planar) configuration. The driving roller may be connected with a power member such as a motor, a driving belt, etc. Certainly, the driving roller can also be a freely rotating structure, the finished casement window piece is pulled manually to slide on the driving platform to the tail end, and then the qualified products are moved to the bearing platform or the transfer trolley through the carrying device so as to be stored and transported to a storage area in a centralized manner. And for the products which do not pass the quality inspection, the products are moved to the repair bearing table through the carrying device to be subjected to subsequent treatment.
Specifically, the frame splicing device 100 includes a center pillar splicing table 110 and frame assembling tables 120 and 130, which are disposed at intervals adjacent to each other along the production line, and are used for splicing the center pillar and the frame, respectively.
Specifically, frame platform 110 and frame equipment platform 120, 130 are pieced together to the center pillar all including the driving belt who pieces together frame equipment platform and many interval arrangements, driving belt sets up along the direction of assembly line, just driving belt is protruding in the mesa of piecing together frame equipment platform, and conveying effect is good, avoids the frame fan to be scraped the flower. A plurality of bearing shafts which are arranged at intervals are arranged between at least two transmission belts, so that the transmission effect is further improved.
Specifically, the sash turning device 200 is spaced adjacent to the frame splicing device 100, and a fluency strip part 140 (also called a bar or a fluency strip, having a plurality of rolling wheels rotating at parallel intervals for conveying materials) for material transition is arranged between the central column frame splicing platform 110 and the frame splicing platform 120, 130, the fluency strip part 140 can be provided with at least two groups, at least positioned at two sides of the sash turning device 200 and the frame splicing device 100, and two ends of the fluency strip part 140 are at least overlapped with the conveying belt in a staggered way, even if the materials are pressed at the front end of the fluency strip part 140 before leaving the end part of the conveying belt and pressed at the front end of the other conveying belt before leaving the rear end of the fluency strip part 140, the continuity of the conveying belt is good.
Specifically, a jacking rotary table 121 is arranged in the middle of the frame assembling tables 120 and 130; the both sides of frame assembly platform are connected with can outwards rotate open movable stay bar 122, and jacking revolving stage 121 can rotate the side of difference to orientation in producers, and producers stand in one side, need not to make a round trip to walk and can install different frames, and producers' intensity of labour reduces, production efficiency is higher. The rotary jacking table 121 may be connected to a rotation control component for controlling the lifting and forward and reverse rotation of the rotary jacking table 121, and the range of each rotation of the rotary jacking table 121 may be 90 degrees and may be controlled by a control button or a knob.
Specifically, the frame fan turning device 200 includes a turning table 210 for positioning the frame fan and a turning driving member for driving the turning table 210 to lay flat and stand, and the turning table 210 may be in a rack shape, and the frame fan may be fixed by a clamping block or the like. The overturning driving part can be a motor or an air cylinder and the like. A buckle 220 for fixing the sash may be disposed at one side of the flipping table 210 close to the conversion frame mounting device 300, and the buckle 220 may be electrically or mechanically operated, and may press the sash against the top of the flipping table 210 to prevent the sash from falling off accidentally.
Specifically, conversion frame installation device 300 includes mounting bracket 310, the bottom of mounting bracket 310 is provided with the bottom driving roller 320 that is used for bearing frame fan, conversion frame, is close to the top department of mounting bracket 310 is provided with detains in frame fan, conversion frame upper end and the slider clamp plate 330 that can go up and down to prevent that frame fan, conversion frame outwards and empty. After the frame sash is turned by 90 degrees by the frame sash turning device 200, the frame sash is conveyed forwards, and a production worker can place the conversion frame in the conversion frame mounting device 300 and connect and fix the frame sash and the conversion frame. The mounting frame 310 may be provided with an intelligent height measuring device for measuring a product, which may be a laser range finder or the like.
Specifically, a material storage rack 710 is disposed at one side of the frame splicing device 100, and can be used for storing materials such as frame beams and columns.
Specifically, the merging and debugging device 400 and one side of the accessory installation device 500 are provided with a conversion frame storage rack 720, a glass sash storage rack 730 and a numerical control batten saw device 740, and the numerical control batten saw device 740 can be used for processing materials on site as required, and particularly can be efficiently completed when the materials need to be cut during debugging. One side of quality control platform device 600 is provided with hardware material rack 750.
Specifically, the frame splicing device 100, the frame fan turning device 200, the conversion frame mounting device 300, the combination debugging device 400 and the accessory mounting device 500 are provided with electronic boards (display screens), and various visual perception information which is vivid, intuitive and appropriate in color is utilized to organize field production activities so as to reduce production errors, and the production device is favorable for realizing paperless production, and is energy-saving and environment-friendly.
The embodiment of the utility model also provides a casement window processing production method, and the casement window processing production line equipment comprises the following steps:
assembling the frame assembling device 100 to form a horizontally-placed frame fan, and conveying the frame fan to the frame fan overturning device 200 through a conveying component of the frame assembling device 100;
the frame fan turnover device 200 turns over the horizontally placed frame fan to the side, so that the frame fan is switched to the longitudinal direction and is transmitted to the conversion frame installation device 300;
installing the conversion frame outside the frame fan on the conversion frame installation device 300, and transferring the frame fan and the conversion frame to the combination debugging device 400 through the aisle rack, debugging the frame fan and the conversion frame on the combination debugging device 400, and transferring the frame fan and the conversion frame to the accessory installation device 500 after debugging;
the accessory installation device 500 turns the longitudinal frame sash and the conversion frame to a horizontal state, adhesive tapes, adhesive lines and hardware are installed on the accessory installation device 500 to obtain a finished casement window product, the finished casement window product is conveyed to the quality inspection platform device 600 for quality inspection, and after the quality inspection, qualified products are moved to a bearing table or a transfer trolley through a conveying device to be stored and transported to a storage area in a centralized mode. And for the products which do not pass the quality inspection, the products are moved to the repair bearing table through the carrying device to be subjected to subsequent treatment. The handling device may be a robotic arm.
The flat-open window processing production line equipment and the flat-open window processing production method provided by the embodiment of the utility model can be used in the field of door and window processing, and provide a novel flexible flow production line, the production processes are orderly separated, the logistics and production are matched, the production mode is flexible flow processing, the whole line can adopt a belt type conveying mode, and a rotating device (a jacking rotating table 121) is added in an assembly frame table; the debugging process adopts intelligent height measurement debugging frame, and each process accessory intelligent (AGV) supplies, and supporting processing uses wind batch, technology electron billboard, can improve production machining efficiency, and the commodity circulation is convenient labour saving and time saving, has reduced and has produced line operation cost, and the circulation reduces the tail list with higher speed, and the paperless function is faster, reduces required personnel quantity, reduces personnel intensity of labour, has improved production efficiency and has reduced manufacturing cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents or improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (9)
1. A flat-open window processing production line device is characterized by comprising a frame splicing device, a frame sash overturning device, a conversion frame mounting device, a combined debugging device and an accessory mounting device, wherein the frame splicing device is used for splicing a frame sash and horizontally transferring the frame sash, the frame sash overturning device is used for overturning the frame sash from a flat state to a longitudinal state, the conversion frame mounting device is used for longitudinally transferring the frame sash and mounting a conversion frame, the combined debugging device is used for debugging the conversion frame and the frame sash, and the accessory mounting device is used for mounting a sash accessory; the frame splicing device, the frame sash turning device, the conversion frame mounting device, the combination debugging device and the accessory mounting device are all provided with conveying parts for conveying materials to a next station.
2. A casement window processing line apparatus as recited in claim 1, wherein said accessory mounting means is provided with a turning member for turning the frame sash and the convertible frame from a longitudinal direction to a flat state.
3. A flat-open window processing production line apparatus as claimed in claim 1, wherein a quality inspection platform device is provided at a rear end of said fitting installation device in a direction of the production line.
4. The flat-open window processing production line equipment as claimed in claim 1, wherein the frame splicing device comprises a central column frame splicing table and a side frame assembling table which are adjacently arranged at intervals along the production line,
frame platform and frame equipment platform are pieced together to the center pillar all including piecing together frame equipment platform and many interval arrangement's driving belt, driving belt sets up along the direction of assembly line, just driving belt is protruding in the mesa of piecing together frame equipment platform.
5. The casement window processing production line equipment according to claim 4, wherein the frame sash turnover device is adjacent to the frame splicing device at intervals, and a fluency strip part for material transition is arranged between the central column frame splicing table and the side frame assembling table.
6. The casement window processing production line equipment according to claim 4, wherein a jacking rotary table is arranged in the middle of the frame assembling table; and two sides of the frame assembling table are connected with movable support rods which can rotate outwards and open.
7. The apparatus of claim 1, wherein the sash turning device comprises a turning table for positioning the sash and a turning driving means for driving the turning table to lay flat and erect.
8. The flat-open window processing production line equipment as claimed in claim 1, wherein the conversion frame installation device comprises an installation frame, a bottom driving roller for bearing the frame sash and the conversion frame is arranged at the bottom of the installation frame, and a sliding block pressing plate which is buckled at the upper end of the frame sash and the conversion frame and can be lifted is arranged at the position close to the top of the installation frame.
9. The flat-open window processing production line equipment as claimed in claim 1, wherein a material storage rack is arranged at one side of the frame splicing device; one side of the combination debugging device and one side of the accessory installation device are provided with a conversion frame storage rack, a glass sash storage rack and a numerical control batten saw device; the frame splicing device, the frame sash turning device, the conversion frame mounting device, the combination debugging device and the accessory mounting device are provided with electronic signboards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123009115.1U CN216780963U (en) | 2021-12-01 | 2021-12-01 | Flat-open window processing production line equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123009115.1U CN216780963U (en) | 2021-12-01 | 2021-12-01 | Flat-open window processing production line equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216780963U true CN216780963U (en) | 2022-06-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123009115.1U Active CN216780963U (en) | 2021-12-01 | 2021-12-01 | Flat-open window processing production line equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216780963U (en) |
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2021
- 2021-12-01 CN CN202123009115.1U patent/CN216780963U/en active Active
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