CN217750308U - Sliding door processing lines equipment - Google Patents
Sliding door processing lines equipment Download PDFInfo
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- CN217750308U CN217750308U CN202123009114.7U CN202123009114U CN217750308U CN 217750308 U CN217750308 U CN 217750308U CN 202123009114 U CN202123009114 U CN 202123009114U CN 217750308 U CN217750308 U CN 217750308U
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Abstract
The utility model is suitable for a push-and-pull door, window production technical field provide a push-and-pull door and window processing production line equipment and push-and-pull door and window processing production method. The production line equipment comprises a frame and accessory assembly line and an adjacent glass feeding line, wherein the frame and accessory assembly line comprises a first accessory mounting table for mounting accessories on the frame, a frame assembly table for mounting the frame to form a window sash frame, and a glass loading table for receiving the window sash frame and glass and conveying the window sash frame and the glass to a next station; the first accessory mounting table, the frame assembling table and the glass loading table are provided with conveying parts; the glass feeding line is connected with the glass feeding table and comprises an automatic glass feeding device, a turnover conveying device for turning the glass and a sheet arranging device for conveying the glass to the glass conveying table; the utility model provides a sliding door processing production line equipment and sliding door processing production method has improved production efficiency and has reduced manufacturing cost.
Description
Technical Field
The utility model belongs to the technical field of push-and-pull door, austral window, sliding sash production, especially, relate to a push-and-pull door and window processing production line equipment and push-and-pull door and window processing production method.
Background
In the existing industry, most enterprises adopt traditional production in a process mode in processing aluminum alloy sliding doors and windows (sliding doors and sliding windows). The production is divided into working procedures, and due to mode defects, front and rear production working sections are disconnected in the production process, production equipment is relatively backward, and all the production working procedures are island operation; the carrying and transferring depend on manpower, the labor intensity is high, the informatization is low, and the data statistics and the butt joint depend on the manpower; the production efficiency is low, the action is repeated, and the production efficiency and the production cost are high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned prior art not enough, provide a sliding door processing lines equipment and sliding door processing production method, its production efficiency is higher, manufacturing cost is lower.
The technical scheme of the utility model is that: the sliding door and window processing production line equipment comprises a frame, an accessory assembly line and an adjacent glass feeding line, wherein the frame and accessory assembly line comprises a first accessory installation table for installing accessories on the frame, a frame assembly table for installing the frame to form a sash frame, and a glass loading table for bearing the sash frame and glass and conveying the sash frame and the glass to a next station; the first accessory installation table, the frame assembly table and the glass loading table are provided with transmission parts; the glass feeding line is connected with the glass feeding table and comprises an automatic glass feeding device, a turnover conveying device for turning the glass and a sheet arranging device for conveying the glass to the glass conveying table; the glass conveying table is connected to the side face of the glass loading table, and one end of the glass loading table is adjacent to the frame assembling table; the frame and accessory assembly line further comprises a frame and sash combination workbench and a second accessory installation table which are sequentially arranged, wherein the frame and sash combination workbench is arranged at the other end of the glass loading table.
Specifically, two side frames and two accessory assembly lines are arranged in parallel, one glass feeding line is arranged, and the glass feeding line is arranged between the two side frames and the accessory assembly line in parallel; the glass conveying table is transversely arranged, and two ends of the glass conveying table are close to the two frames and the opposite side faces of the glass loading table of the accessory assembly line respectively.
Specifically, the end of the frame and the accessory assembly line is provided with a quality inspection conveying platform.
Specifically, first annex mount table is including wearing wool top mount table, angle sign indicating number mount table and tool to lock mount table divide locate the conveyer belt both sides and set gradually along the conveyer belt.
Specifically, a conveyor belt is arranged between the frame assembling table and the first accessory mounting table.
Specifically, the frame assembly table is provided with a jacking rotating device.
Specifically, the frame and sash combination workbench is provided with a positioning component for centering and aligning glass.
Specifically, quality testing conveying platform is provided with a set ofly, two the end-to-end connection of frame and annex assembly line has the conveying platform that converges, quality testing conveying platform connect in the middle part of conveying platform converges, the conveying platform that converges transversely sets up and both ends are close to respectively in two frames and the first annex mount tables of annex assembly line.
Specifically, the quality inspection conveying platform comprises a turnover platform; and the tail end of the quality inspection conveying platform is provided with a sorting manipulator.
The utility model provides a sliding door processing lines equipment forms flexible flow production line, including production processes partition, production commodity circulation, production supporting, adopt flexible continuous-flow type processing, wherein whole line can adopt belt formula transfer mode, can become 5 processes to the split of sliding door's processing, and auxiliary tool such as the supporting wind of each process is criticized, electric drill, technology electron billboard is to the key process of sliding door processing: matching the glass, and adopting automatic sheet feeding and sorting; supporting automatic transport control system etc. can make the workshop in good order, improves production machining efficiency, and the commodity circulation is convenient and labour saving and time saving, reduces the operation cost, and circulation reduces the tail list with higher speed, and paperless operation is faster, reduces personnel's quantity, reduces personnel intensity of labour to improve production efficiency and reduction in production cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic plan layout view of a sliding door and window processing production line device provided by the embodiment of the invention;
fig. 2 is a schematic plan layout view of a head section of a sliding door and window processing production line device provided by the embodiment of the invention;
fig. 3 is a schematic view of a middle-section plane layout of the sliding door and window processing production line device provided by the embodiment of the present invention;
fig. 4 is a schematic view of a layout of a rear section of a sliding door/window processing production line device provided by the embodiment of the utility model.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
As shown in fig. 1 to 4, the sliding door and window processing production line apparatus provided in the embodiment of the present invention can be used for the production line of sliding doors and sliding windows, and includes a frame and accessory assembly line 100 and an adjacent glass loading line 200, where the frame and accessory assembly line 100 includes a first accessory installation table 110 for installing accessories (such as at least one of wool tops, corner joints, and locks) on a frame (profile), a frame assembly table 130 for installing the frame to form a sash frame (semi-finished product), and a glass loading table 140 for receiving the sash frame and glass and transferring the sash frame and glass to a next station; the first accessory mounting table 110, the frame assembling table 130 and the glass loading table 140 each have a conveying part for transferring the component or the semi-finished product to the next station, the conveying part may be an electric conveyor belt, and the work tables of the adjacent stations may also be provided with fluency strips for joining.
The glass feeding line 200 is connected to the glass loading platform 140, and the glass feeding line 200 comprises an automatic loading device 210, a turnover conveying device 220 for turning the glass over and a sheet arranging device 230 for conveying the glass to a glass conveying platform 240; the glass conveying table 240 is connected to the side surface of the glass loading table 140, one end of the glass loading table 140 is adjacent to the frame assembling table 130, the frame and the glass can be loaded from two directions, and the efficiency is higher. The automatic loading device 210 may employ a robot having a suction cup, which can stack the glass on the glass rack in a set manner and call up according to a control command. The frame and accessory assembly line 100 further includes a frame and sash combination workbench 150 and a second accessory installation platform 180, which are sequentially disposed, wherein the frame and sash combination workbench 150 is disposed at the other end of the glass loading platform 140. The sash-frame combination workbench 150 can assemble glass to the sash frame, and the second accessory mounting table 180 can be used for mounting accessories such as upper wheels, lower wheels, hooked rabbet and the like. The glass upper stage 140 may have a double-layer transfer structure, a lower layer for transferring the sash and an upper layer for transferring the glass. The glass can be adsorbed, positioned and lifted through the vacuum chuck, and the combination and assembly are convenient. The sash binding station 150 and the second accessory mounting station 180 may be provided with an assembly station 160 and a transfer station 170.
In this embodiment, two side frames and accessory assembling lines 100 are arranged in parallel, one glass feeding line 200 is arranged, and the glass feeding line 200 is located between the two side frames and accessory assembling lines 100 in parallel; the glass conveying table 240 is transversely arranged, and two ends of the glass conveying table are respectively close to the opposite side surfaces of the two side frames and the glass loading table 140 of the accessory assembling line 100; that is, the two vertically arranged frames and the accessory assembling line 100 share one glass loading line 200, the glass loading line 200 is longitudinally arranged between the two frames and the accessory assembling line 100, and the glass transfer table 240 is transversely connected to the two glass loading tables 140. That is, the glass arranging device 230 moves the glass to the middle section of the glass conveying table 240, and the glass conveying table 240 alternately conveys the glass to one of the glass loading tables 140 towards one end and conveys the glass to the other glass loading table 140 towards the other end, so that the utilization rate of the equipment is improved. The middle section of the glass conveying table 240 is provided with a vertical and horizontal reversing table to convey the glass after horizontally rotating by 90 degrees.
Specifically, the end of the frame and accessory assembly line 100 is provided with a quality inspection conveying platform 300, synchronous quality inspection is performed in a production line, unqualified products are labeled, and the qualified products can be moved to a stacking platform area by a manipulator 400. And a glass cement beating working section is arranged at the rear side of the stacking platform area.
Specifically, first annex mount table 110 is including wearing wool top mount table, angle sign indicating number mount table and tool to lock mount table are located the conveyer belt both sides respectively and are set gradually along the conveyer belt, and operating personnel can carry out corresponding installation operation on wool top mount table, angle sign indicating number mount table and the tool to lock mount table.
Specifically, a conveyor belt is arranged between the frame assembly table 130 and the first accessory mounting table 110, the conveyor belt can convey the frame profiles to the frame assembly table 130 according to groups (two long sides and two short sides), the frame profiles of the two long sides and the short side can be assembled on the frame assembly table 130, and the frame profile of the other short side is assembled after the glass is mounted. The conveyer belt can be provided with full material response stop device, and in specific application, can judge through modes such as CCD vision AI discernment.
Specifically, the frame assembly table 130 may be provided with a jacking rotation device, and the jacking rotation device may jack up and rotate a semi-finished product of the sliding door by a set angle (e.g., 90, 180, 270 degrees, etc.), so that a manufacturer may perform operations such as assembly on each side of the sliding door.
Specifically, the sash joint table 150 is provided with an alignment member for centering the glass. The alignment parts can be oppositely arranged sliding push blocks which can align the glass in the center.
Specifically, the quality inspection conveying platform 300 is provided with a group, the end of the two frames and the accessory assembly line 100 is connected with a confluence conveying platform 310, the quality inspection conveying platform 300 is connected to the middle of the confluence conveying platform 310, the confluence conveying platform 310 is transversely arranged, and two ends of the confluence conveying platform 310 are respectively close to the second accessory installation platforms 180 of the two frames and the accessory assembly line 100, namely, the two frames and the accessory assembly line 100 can share one quality inspection conveying platform 300 (quality inspection line), so that the equipment utilization rate is high, the number of quality inspection personnel is favorably reduced, and the production cost is low. In the concrete application, can carry out intelligent quality control through the mode of artifical detection, also can adopt CCD formation of image to carry out contrastive analysis's mode after image recognition, can be provided with dimension measurement appearance, for example laser measurement distancer on the quality control conveying platform 300 to detect the inspection. Specifically, an electronic billboard can be disposed on one side of the two frames and the accessory assembly line 100 and one side of the quality inspection conveying platform 300, and detection information such as the type specification, the picture and the size of the sliding door and the sliding window can be intelligently displayed on the electronic billboard.
Specifically, the quality inspection conveying platform 300 comprises a conveying platform 320 and a turnover platform 330; the turnover platform 330 can adopt a structure of a manipulator 400 or a turnover table, and is beneficial to quality inspection of two sides of the sliding door and window. The end of the quality inspection transfer platform 300 is provided with a sorting robot 400. Sorting manipulator 400 can be provided with or be connected with the vision recognition camera, can utilize the AI discernment unqualified label to the sliding door that will paste unqualified label moves to the storage rack of reprocessing, moves qualified sliding door to the storage rack. In this embodiment, quality control conveying platform 300 is including sweeping yard platform 340 by the limit, is provided with on sweeping yard platform 340 by the limit and is used for pushing away the push-and-pull door and window to the marginal limit pushing mechanism that leans on, leans on the limit to sweep yard platform 340 top and is provided with and sweeps a yard device to whether sweep a yard judgement for qualified product. The quality inspection conveying platform 300 further comprises a discharging platform 350, and a centering pushing mechanism for pushing the sliding door and window to the middle is arranged on the discharging platform 350. The side-leaning pushing mechanism and the centering pushing mechanism can adopt a sliding block pushing mode. The sorting robot 400 may rotate 360 degrees, and a plurality of stacking areas (stacking racks) arranged in a circumferential direction may be formed around the sorting robot 400.
In the specific application, a sorting and sleeve aligning area is arranged in front of the first accessory mounting table 110, and the main materials of each sliding door and window can be placed in a tray of the material rack in a sleeved sorting mode. The place ahead of the neat cover district of letter sorting is for cutting saw milling holes integration processing district, and this department can be provided with cutting saw processing equipment, bores and mills processing equipment etc. to satisfy different production demands, and arrange rationally, do benefit to the reduction transport.
The embodiment of the utility model provides a sliding door processing production method adopts foretell sliding door processing production line equipment still provided, including following step:
moving the frame material to the first accessory mounting table 110, and mounting the wool tops, the corner connectors and the lockset on the frame material on the first accessory mounting table 110;
the frame material is moved to the frame assembling station 130, and the frame material is assembled at the frame assembling station 130 to form a frame semi-finished product;
the semi-finished frame product is moved to the glass loading platform 140, and meanwhile, the glass loading line 200 moves the glass from the glass loading platform 140 to the glass loading platform 140 through the automatic loading device 210, the turnover conveying device 220 and the sheet arranging device 230;
and assembling the glass and the frame semi-finished product on the frame and sash combined workbench 150 to obtain a semi-finished product of the sliding door and window.
In the specific application, a flexible production line is adopted to automatically reform the existing process and auxiliary materials; related man-machine matching devices can be added, including but not limited to a sawing all-in-one machine, a manipulator 400, an auxiliary arm and the like; a related automatic transmission and sorting matching center can be additionally arranged, so that the reduction of the number of personnel and the labor intensity is facilitated; in the concrete application, can also newly increase relevant intelligent, automatic visual detection and verifying attachment, supervise and manage production process and quality comprehensively, can realize that the product overall flow can be traceed back, do benefit to and manage the quality.
The embodiment of the utility model provides a sliding door processing lines equipment and sliding door processing production method, production lines equipment form flexible flow production line, including production processes partition, production commodity circulation, production supporting, adopt flexible continuous-flow type processing, wherein whole line can adopt belt formula transfer mode, can become 5 processes to the split of sliding door's processing, auxiliary tool such as the supporting wind batch of each process, electric drill, technology electron billboard, to the key process of sliding door processing: matching the glass, and adopting automatic sheet feeding and sorting; supporting automatic transport control system etc. can make the workshop in good order, improves production machining efficiency, and the commodity circulation is convenient and labour saving and time saving, reduces the operation cost, and circulation reduces the tail list with higher speed, and paperless operation is faster, reduces personnel's quantity, reduces personnel intensity of labour to improve production efficiency and reduction in production cost.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention, which is intended to cover any modifications, equivalent substitutions or improvements made within the spirit and scope of the present invention.
Claims (9)
1. The sliding door and window processing production line equipment is characterized by comprising a frame, an accessory assembly line and an adjacent glass feeding line, wherein the frame and accessory assembly line comprises a first accessory installation table for installing accessories on the frame, a frame assembly table for installing the frame to form a sash frame, and a glass loading table for bearing the sash frame and glass and conveying the sash frame and the glass to the next station; the first accessory installation table, the frame assembly table and the glass loading table are provided with transmission parts;
the glass feeding line is connected with the glass feeding table and comprises an automatic glass feeding device, a turnover conveying device for turning the glass and a sheet arranging device for conveying the glass to the glass conveying table; the glass conveying table is connected to the side face of the glass loading table, and one end of the glass loading table is adjacent to the frame assembling table;
the frame and accessory assembly line further comprises a frame and sash combination workbench and a second accessory mounting table which are sequentially arranged, and the frame and sash combination workbench is arranged at the other end of the glass loading table.
2. The sliding door and window machining production line device as claimed in claim 1, wherein two frame and accessory assembly lines are arranged in parallel, one glass loading line is arranged, and the glass loading line is arranged between the two frame and accessory assembly lines in parallel; the glass conveying table is transversely arranged, and two ends of the glass conveying table are close to the two frames and the opposite side faces of the glass loading table of the accessory assembly line respectively.
3. The sliding door and window processing production line equipment as claimed in claim 2, wherein the end of the frame and accessory assembly line is provided with a quality inspection conveying platform.
4. The sliding door and window processing production line equipment as claimed in claim 1, wherein the first accessory mounting platform comprises a wool top mounting platform, an angle code mounting platform and a lock mounting platform, and the angle code mounting platform and the lock mounting platform are respectively arranged on two sides of the conveyor belt and are sequentially arranged along the conveyor belt.
5. A sliding door and window manufacturing line apparatus as claimed in claim 1, wherein a conveyor belt is provided between said frame assembly station and said first accessory mounting station.
6. A sliding door and window manufacturing line apparatus as claimed in claim 1, wherein said frame assembly station is provided with a jacking rotation device.
7. A sliding door and window manufacturing line apparatus as claimed in claim 1, wherein the sash joining station is provided with an alignment means for centering the glass.
8. The sliding door and window processing production line device according to claim 3, wherein the quality inspection conveying platform is provided with a group, the ends of the two frames and the accessory assembly line are connected with a confluence conveying platform, the quality inspection conveying platform is connected to the middle of the confluence conveying platform, and the confluence conveying platform is transversely arranged and two ends of the confluence conveying platform are respectively close to the first accessory mounting platforms of the two frames and the accessory assembly line.
9. A sliding door and window manufacturing line apparatus as claimed in claim 3, wherein said quality testing conveyor platform comprises a turn-over platform; and the tail end of the quality inspection conveying platform is provided with a sorting manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123009114.7U CN217750308U (en) | 2021-12-01 | 2021-12-01 | Sliding door processing lines equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123009114.7U CN217750308U (en) | 2021-12-01 | 2021-12-01 | Sliding door processing lines equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217750308U true CN217750308U (en) | 2022-11-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123009114.7U Active CN217750308U (en) | 2021-12-01 | 2021-12-01 | Sliding door processing lines equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217750308U (en) |
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2021
- 2021-12-01 CN CN202123009114.7U patent/CN217750308U/en active Active
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