CN216779494U

CN216779494U - Full-automatic detection mechanism

Info

Publication number: CN216779494U
Application number: CN202123445308.1U
Authority: CN
Inventors: 胡家福
Original assignee: Wuxi Liufang Jinggong Technology Co ltd
Current assignee: Wuxi Liufang Jinggong Technology Co ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-06-21
Anticipated expiration: 2031-12-30

Abstract

The utility model discloses a full-automatic detection mechanism which comprises a bottom plate, wherein a feeding belt line, a dust suction device, a double-belt assembly line and a discharging belt line are arranged on the upper end surface of the bottom plate in a linear mode, products on the feeding belt line are sequentially clamped and placed on the dust suction device and the double-belt assembly line through a carrying mechanism, and an inner diameter detector, a height detector and an unqualified product removing mechanism are sequentially erected along the moving direction of the double-belt assembly line. The utility model adopts a flow line form to sequentially complete the detection of the inner diameter and the height of the product, rejects the unqualified products according to the unqualified categories and collects the unqualified products in a classified manner, and the whole process is controlled by an automatic system, thereby greatly shortening the detection time and improving the efficiency; through setting up dust extraction, with the absorbent incomplete bits clean up of processing in product surface, avoid causing the influence to the detection to improve and detect the precision.

Description

Full-automatic detection mechanism

Technical Field

The utility model relates to the field of part detection, in particular to a full-automatic detection mechanism.

Background

The part all need carry out the detection of each item index after production to reject unqualified finished product, especially some delicate parts, for example the gear in the gear train, high, all need up to standard on the internal diameter, otherwise can influence the transmission efficiency of gear train, the safety problem appears, and the part production is mostly the automated production of assembly line now, and output is big, adopt artifical the detection, not only speed is slow, and consuming time and energy, and work load is big, and because each kind of part often will carry out the detection of more than one item, adopt common automatic special item check out test set on the market, detection efficiency can't follow up the production progress at all, cause the large amount of the accumulation of undetected part easily, and then influence the sale of qualified finished product.

Disclosure of Invention

The utility model aims to: in order to overcome the defects in the prior art, the utility model provides a full-automatic detection mechanism which can automatically and sequentially carry out a plurality of detections, has high detection precision and high detection efficiency, and indirectly improves the production efficiency of products.

The technical scheme is as follows: in order to achieve the purpose, the full-automatic detection mechanism comprises a bottom plate, wherein a feeding belt line, a dust suction device, a double-belt assembly line and a discharging belt line are linearly arranged on the upper end surface of the bottom plate, products on the feeding belt line are sequentially clamped and placed on the dust suction device and the double-belt assembly line through a carrying mechanism, and an inner diameter detector, a height detector and an unqualified product removing mechanism are sequentially erected along the movement direction of the double-belt assembly line.

Furthermore, two sides of the upper end face of the feeding belt line are respectively and fixedly provided with a guide side plate, the two guide side plates are arranged in parallel, and the two guide side plates clamp a limiting product; the end of the upper end face of the feeding belt line is provided with a material baffle plate, and a V-shaped notch is formed in the side end face, close to a product, of the material baffle plate.

Further, the carrying mechanism comprises a beam support fixed on the bottom plate, a slide rail trolley is movably arranged on the beam support, a lifting driving cylinder is fixedly mounted on the side face of the slide rail trolley, and a hydraulic chuck is fixedly mounted at the telescopic end of the lifting driving cylinder through a horizontal mounting plate.

Furthermore, the hydraulic chuck comprises a cylindrical hydraulic chamber, a plurality of clamping jaws are uniformly distributed around the bottom of the hydraulic chamber, the clamping jaws are driven by hydraulic pressure to move horizontally along the radial direction of the hydraulic chamber, and the clamping jaws are supported on the inner wall of the hole in the product in multiple directions.

Further, the position that corresponds to on the two-belt assembly line internal diameter detection machine and height detection machine all is provided with supporting platform and product locating component, the holding has been seted up to supporting platform's up end two parallel arrangement conveyer belt's of two-belt assembly line recess, just supporting platform's up end with two-belt assembly line up end flush, the product is placed in the last support of supporting platform, the product passes through product locating component centre gripping location.

Further, the product locating component is including the locating support, the locating support up end is horizontal fixed to be provided with two-way cylinder, two-way cylinder is located directly over the double belt assembly line, just two flexible ends of two-way cylinder move towards respectively the double belt assembly line both sides, two flexible serving respectively through the fixed location cantilever that sets up of vertical mounting panel, location cantilever exposed core extends to directly over supporting platform, the inboard fixed grip block that is provided with of location cantilever exposed core, both sides add a cooperation centre gripping product.

Furthermore, unqualified product rejection mechanism includes the unqualified unloading cylinder of internal diameter and highly unqualified unloading cylinder, the unqualified unloading cylinder of internal diameter and highly unqualified unloading cylinder set up side by side in dual-band assembly line one side, the opposite side of dual-band assembly line corresponds respectively and is provided with the unqualified feed bin of internal diameter and highly unqualified feed bin.

Has the advantages that: according to the full-automatic detection mechanism, the inner diameter and height of the product are sequentially detected in a production line mode, unqualified products are removed according to unqualified categories and are classified and collected, the whole process is controlled by an automatic system, the detection time is greatly shortened, and the efficiency is improved; through setting up dust extraction, with the absorbent processing debris clean up in product surface, avoid causing the influence to detecting to improve and detect the precision.

Drawings

FIG. 1 is a structural diagram of a fully automatic inspection mechanism;

FIG. 2 is a structural view of a feeding belt line and a carrying mechanism;

FIG. 3 is a block diagram of a support platform and product positioning assembly;

fig. 4 is a structural diagram of a rejected product rejecting mechanism.

Detailed Description

The present invention will be further described with reference to the accompanying drawings.

The full-automatic detection mechanism comprises a bottom plate 1, wherein a feeding belt line 2, a dust suction device 3, a double-belt assembly line 4 and a discharging belt line 5 are linearly arranged on the upper end surface of the bottom plate 1, products on the feeding belt line 2 are sequentially clamped and placed on the dust suction device 3 and the double-belt assembly line 4 through a carrying mechanism 6, and an inner diameter detection machine 7, a height detection machine 8 and an unqualified product rejection mechanism 9 are sequentially erected along the movement direction of the double-belt assembly line 4;

the automatic detection assembly line is formed by arranging according to the detection process sequence, the assembly line is sequentially divided into a material feeding station, a dust collection station, a material loading station, an inner diameter detection station, a height detection station, an unqualified product discharging station and a material discharging station according to the functions of each part of equipment, product sensing devices are correspondingly arranged on the material loading station, the inner diameter detection station, the height detection station and the unqualified product discharging station, the product sensing devices sense the positions of products, and signals are sent to the equipment of the corresponding stations to complete corresponding actions, so that the full-automatic detection of the whole assembly line is realized.

Two sides of the upper end face of the feeding belt line 2 are respectively and fixedly provided with a guide side plate 10, the two guide side plates 10 are arranged in parallel, and the two guide side plates 10 clamp a limiting product; a material baffle plate 11 is arranged at the tail end of the upper end face of the feeding belt line 2, and a V-shaped notch 12 is formed in the side end face, close to a product, of the material baffle plate 11;

utilize the direction curb plate to lead to spacing to product moving direction for the product is arranged in order on the material loading belt, stops the position through the striker plate to the product and carries out comparatively accurate location, guarantees that transport mechanism can accurately press from both sides and get the product, adopts the location breach of V-arrangement, and positioning accuracy is higher.

The carrying mechanism 6 comprises the beam support 13 fixed on the bottom plate 1, a slide rail trolley 14 is movably arranged on the beam support 13, a lifting driving cylinder 15 is fixedly mounted on the side surface of the slide rail trolley 14, and a hydraulic chuck 17 is fixedly mounted at the telescopic end of the lifting driving cylinder 15 through a horizontal mounting plate 16;

realize pressing from both sides through hydraulic chuck and get, recycle and go up and down to drive actuating cylinder and realize lifting and putting, realize the transport through the slide rail dolly, mutually support in order to accomplish the material loading action.

The hydraulic chuck 17 comprises a cylindrical hydraulic chamber 18, a plurality of clamping jaws 19 are uniformly distributed around the bottom of the hydraulic chamber 18, the plurality of clamping jaws 19 are driven by hydraulic pressure to horizontally move along the radial direction of the hydraulic chamber 18, and the plurality of clamping jaws 19 are supported on the inner wall of a middle hole of a product in multiple directions;

because the product that detects is the gear part of gear train, gets through the form clamp that the inner wall supported, can avoid causing the damage to the gear part, and through evenly laying a plurality of jack catchs, guarantee the even atress of product inner wall multiple spot, avoid the product that the atress inequality leads to impaired or warp.

A supporting platform 20 and a product positioning assembly 21 are arranged on the double-belt assembly line 4 corresponding to the inner diameter detection machine 7 and the height detection machine 8, a groove 22 for accommodating two parallel conveying belts of the double-belt assembly line 4 is formed in the upper end face of the supporting platform 20, the upper end face of the supporting platform 20 is flush with the upper end face of the double-belt assembly line 4, a product is supported and placed on the supporting platform 20, and the product is clamped and positioned by the product positioning assembly 21;

the supporting limit of the supporting platform and the clamping and positioning of the product positioning assembly guarantee that the relative position of the product is fixed, external influence factors are discharged, the detection error caused by the movement of the product is avoided, and the detection precision is guaranteed.

The product positioning assembly 21 comprises a positioning support 23, a bidirectional cylinder 24 is transversely and fixedly arranged on the upper end face of the positioning support 23, the bidirectional cylinder 24 is positioned right above the double-belt production line 4, two telescopic ends of the bidirectional cylinder 24 respectively face two sides of the double-belt production line 4, a positioning cantilever 26 is fixedly arranged on the two telescopic ends respectively through a vertical mounting plate 25, a clamping end of the positioning cantilever 26 extends right above the supporting platform 20, a clamping block 27 is fixedly arranged on the inner side of the clamping end of the positioning cantilever 26, and the clamping blocks 27 on the two sides are matched with a clamping product;

through two-way cylinder drive, add about guaranteeing to hold piece synchronization action to ensure that the product location is accurate, can not be partial to arbitrary one side, and add the clamping face that holds the piece and be the V-arrangement concave surface, make the product receive four-point centre gripping location, not only the location is more accurate, and the centre gripping is more firm.

The unqualified product removing mechanism 9 comprises an unqualified inner diameter blanking cylinder 28 and an unqualified height blanking cylinder 29, the unqualified inner diameter blanking cylinder 28 and the unqualified height blanking cylinder 29 are arranged on one side of the double-belt production line 4 in parallel, and the unqualified inner diameter bin 30 and the unqualified height bin 31 are correspondingly arranged on the other side of the double-belt production line 4 respectively;

according to different unqualified types, the materials are classified and removed, and are respectively collected into corresponding bins, so that corresponding reprocessing processing can be conveniently carried out subsequently, and the efficiency is improved.

The above is only a preferred embodiment of the present invention, and it should be noted that: it will be apparent to those skilled in the art that various modifications and adaptations can be made without departing from the principles of the utility model and these are intended to be within the scope of the utility model.

Claims

1. The utility model provides a full automated inspection mechanism which characterized in that: including bottom plate (1), the upper end facial line nature of bottom plate (1) is arranged and is provided with material loading belt line (2), dust extraction (3), two belt assembly lines (4) and unloading belt line (5), the product on material loading belt line (2) is placed through transport mechanism (6) centre gripping in proper order dust extraction (3) and on two belt assembly lines (4), follow two belt assembly lines (4) direction of motion erect internal diameter detection machine (7), height detection machine (8) and unqualified product rejection mechanism (9) in proper order.

2. The full-automatic detection mechanism according to claim 1, characterized in that: two sides of the upper end face of the feeding belt line (2) are respectively and fixedly provided with a guide side plate (10), the two guide side plates (10) are arranged in parallel, and the two guide side plates (10) clamp a limiting product; the end of the upper end face of the feeding belt line (2) is provided with a material baffle plate (11), and a V-shaped notch (12) is formed in the side end face, close to a product, of the material baffle plate (11).

3. The full-automatic detection mechanism according to claim 1, characterized in that: transport mechanism (6) are including being fixed in crossbeam support (13) on bottom plate (1), the removal is provided with slide rail dolly (14) on crossbeam support (13), slide rail dolly (14) side fixed mounting has lift to drive actuating cylinder (15), lift is driven actuating cylinder (15) flexible end and is passed through horizontal mounting board (16) fixed mounting and have hydraulic chuck (17).

4. The full-automatic detection mechanism according to claim 3, characterized in that: the hydraulic chuck (17) comprises a cylindrical hydraulic chamber (18), a plurality of clamping jaws (19) are uniformly distributed at the bottom of the hydraulic chamber (18) in a surrounding mode, the clamping jaws (19) are driven to move horizontally in the radial direction of the hydraulic chamber (18) through hydraulic pressure, and the clamping jaws (19) are supported on the inner wall of a hole in a product in a multi-direction mode.

5. The full-automatic detection mechanism according to claim 1, characterized in that: the position that corresponds to on two tape assembly lines (4) internal diameter detection machine (7) and height detection machine (8) all is provided with supporting platform (20) and product locating component (21), the holding has been seted up to the up end of supporting platform (20) two recess (22) of parallel arrangement conveyer belt of two tape assembly lines (4), just the up end of supporting platform (20) with two tape assembly lines (4) up end flush, the product is placed in the support on supporting platform (20), the product passes through product locating component (21) centre gripping location.

6. The full-automatic detection mechanism according to claim 5, characterized in that: product locating component (21) is including locating support (23), locating support (23) up end horizontal fixation is provided with two-way cylinder (24), two-way cylinder (24) are located directly over two-band assembly line (4), just two flexible ends of two-way cylinder (24) are respectively towards two-band assembly line (4) both sides, two flexible serving is fixed through vertical mounting panel (25) respectively and is set up location cantilever (26), location cantilever (26) exposed core extends to directly over supporting platform (20), location cantilever (26) exposed core inboard is fixed and is provided with grip block (27), both sides grip block (27) cooperation centre gripping product.

7. The full-automatic detection mechanism according to claim 1, characterized in that: unqualified product rejection mechanism (9) include unqualified unloading cylinder of internal diameter (28) and high unqualified unloading cylinder (29), unqualified unloading cylinder of internal diameter (28) and high unqualified unloading cylinder (29) set up side by side in double-belt assembly line (4) one side, the opposite side of double-belt assembly line (4) corresponds respectively and is provided with unqualified feed bin of internal diameter (30) and high unqualified feed bin (31).