CN216736052U

CN216736052U - Automatic change charging devices

Info

Publication number: CN216736052U
Application number: CN202123301753.0U
Authority: CN
Inventors: 冷长志; 张莎莎; 李启炎
Original assignee: Zhejiang Yundu New Material Technology Co ltd
Current assignee: Zhejiang Yundu New Material Technology Co ltd
Priority date: 2021-12-24
Filing date: 2021-12-24
Publication date: 2022-06-14
Anticipated expiration: 2031-12-24

Abstract

The utility model provides an automatic charging device, and belongs to the technical field of automatic equipment. It has solved the current problem that the material loading needs the manual work to operate, work efficiency is low. The utility model relates to an automatic charging device which comprises a rack, a carrying component, a vibrating disc, a first grabbing mechanism and a second grabbing mechanism. Wherein, the device snatchs the mechanism through vibration dish and first, can realize the automatic feeding of material piece and transport the material piece to the material box automatically, snatchs the mechanism through the second and places the baffle on the material piece automatically, so, do not need the manual work to carry out the transport of material and put, also need not the manual work to place the baffle to work efficiency has been improved, the human cost has been saved simultaneously.

Description

Automatic change charging devices

Technical Field

The utility model belongs to the technical field of automation equipment, and relates to an automatic charging device.

Background

The sintering process is a process for converting a powdery material or a material block formed by pressing the powdery material into a compact, and is widely applied to the production of ceramics, powder metallurgy, refractory materials, ultrahigh-temperature materials and the like. The conventional sintering process comprises the steps of loading, loading and sintering, wherein the loading refers to the step of placing materials or material blocks formed by pressing in a material box at intervals, a layer of partition plate needs to be placed between every two layers of materials in the loading process to prevent the materials from being adhered together in the sintering process, the traditional loading method adopts the steps of manually placing the materials and manually placing the partition plates, and the method is time-consuming, labor-consuming and low in working efficiency.

Disclosure of Invention

The utility model aims to solve the problems in the prior art and provides an automatic charging device with high working efficiency.

The purpose of the utility model can be realized by the following technical scheme: an automated charging device comprising:

the device comprises a rack, wherein a carrying component is movably arranged on the rack;

the vibrating plate is arranged on one side of the rack;

the first grabbing mechanism is arranged on the rack;

the second grabbing mechanism is arranged on the rack and comprises a material taking assembly and a conveying assembly, the conveying assembly is arranged on the rack, and the material taking assembly is arranged on the conveying assembly.

In the above automatic charging device, the first gripping mechanism includes a mechanical arm and a first suction cup, the mechanical arm is mounted on the frame, and the first suction cup is mounted at one end of the mechanical arm.

In the above automatic charging device, the conveying assembly includes a support frame and a first guide rail, the support frame is mounted on the frame, and the first guide rail is mounted on the support frame.

In an above-mentioned automatic charging devices, get the material subassembly and include lifting unit and second sucking disc, lifting unit's one end and first guide rail sliding connection, the other end at lifting unit is installed to the second sucking disc.

In the above automatic charging device, the lifting assembly includes a connecting plate, a second cylinder and a lifting frame, the connecting plate is slidably connected to the first guide rail, the second cylinder is connected to the connecting plate, and the lifting frame is connected to the second cylinder.

In the above automatic charging device, the frame is provided with the second guide rail, the loading assembly comprises a first loading platform and a material box, the first loading platform is connected with the second guide rail in a sliding manner, and the material box is placed on the first loading platform.

In the above automatic loading device, the frame is provided with a limiting member for limiting the movement of the first stage.

In the above automatic charging device, the limiting member includes a first cylinder body, a cylinder rod and a limiting block, the first cylinder body is mounted on the frame, the cylinder rod is connected with the first cylinder body, and the limiting block is connected with the cylinder rod.

In the above automatic charging device, each vibrating tray is provided with at least two feeding rails.

In the above automatic loading device, a second stage is mounted on the frame.

Compared with the prior art, the utility model has the following beneficial effects:

1. according to the automatic material loading device, the vibration disc and the first grabbing mechanism are arranged, so that automatic material loading of material blocks and automatic conveying of the material blocks to the material box can be achieved, manual material carrying and manual material placing are not needed, the working efficiency is improved, meanwhile, the labor cost is saved, and furthermore, the first grabbing mechanism adopts the first sucker to place the materials to the material box, so that material deformation caused by manual carrying is avoided.

2. The second snatchs the mechanism and includes getting material subassembly and conveyor components, snatchs the baffle through getting the material subassembly, places the baffle in the top of material piece in the material box through conveyor components, so, does not need the manual work to carry the baffle to the material box to improved work efficiency, it is further, get the material subassembly and move the baffle from the second objective table to the material box through the second sucking disc, compare the manual work and carry, avoided causing the damage to the baffle.

3. Be equipped with the locating part that is used for restricting first objective table and removes in the frame, the locating part includes first cylinder body, jar pole and stopper, move to the direction of first objective table through controlling first cylinder body drive jar pole, make jar pole promote the stopper and support first objective table, thereby make first objective table can not remove, furthermore, be equipped with a plurality of spacing bolts on the first objective table, thereby restriction material box takes place to remove for first objective table relatively, thus, make material box fix a position at the assigned position always at the charging process, thereby guarantee that first snatch mechanism and second snatch that the mechanism can be accurate place material piece and baffle in the material box.

Drawings

FIG. 1 is a schematic diagram of a preferred embodiment of the present invention.

Fig. 2 is a schematic view of the structure of fig. 1 from another view angle.

Fig. 3 is a schematic structural view of the first grasping mechanism.

Fig. 4 is a schematic structural view of the second grasping mechanism.

Fig. 5 is a schematic structural diagram of the limiting member.

Detailed Description

The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.

As shown in fig. 1 to 5, an automatic loading device according to the present invention includes a frame 100, a carrier assembly 200, a vibration plate 300, a first grasping mechanism 400, and a second grasping mechanism 500.

The rack 100 is movably provided with a carrying component 200, one side of the rack 100 is provided with at least one vibrating tray 300, the rack 100 is provided with a first grabbing mechanism 400 and a second grabbing mechanism 500, the second grabbing mechanism 500 comprises a material taking component 520 and a conveying component 510, the conveying component 510 is arranged on the rack 100, the material taking component 520 is arranged on the conveying component 510, during operation, the vibrating tray 300 is controlled to vibrate, material blocks to be sintered are conveyed to a designated position one by one, then the first grabbing mechanism 400 is controlled to transfer the material blocks to the carrying component 200 for containing the material from the designated position, when the material blocks are fully paved on one layer, the first grabbing mechanism 400 is controlled to temporarily stop working, the second grabbing mechanism 500 starts working, the second grabbing mechanism 500 conveys the material for isolating the material to the carrying component 200 and places the material blocks in the carrying component 200, when the material for isolating the materials is paved, the second grabbing mechanism 500 is controlled to pause to work, the first grabbing mechanism 400 continues to work, the operation is circulated until the material blocks are fully paved with the carrying component 200, at the moment, the first grabbing mechanism 400 and the second grabbing mechanism 500 are controlled to pause to work, and people only need to transfer the carrying component 200 to sintering equipment for sintering, so that the loading process before the material sintering is automatically completed through the vibrating disc 300, the first grabbing mechanism 400 and the second grabbing mechanism 500, the manual feeding is not needed, and the manual placing of the materials is not needed, so that the labor is saved, and the working efficiency is improved; furthermore, the material for isolating the material separates the material blocks of the upper layer and the lower layer, thereby preventing the material blocks from being adhered in the sintering process and ensuring that the sintering yield of the material blocks is improved.

Each vibrating disk 300 is provided with at least two feeding tracks 310, the first grabbing mechanism 400 comprises a mechanical arm 410 and a first sucking disk 420, the mechanical arm 410 is mounted on the rack 100, the first sucking disk 420 is mounted at one end of the mechanical arm 410, the rack 100 is provided with a second guide rail 110, the object carrying assembly 200 comprises a first object stage 210 and a material box 220, the first object stage 210 is connected with the second guide rail 110 in a sliding manner, the material box 220 is placed on the first object stage 210, specifically, when the device is used for conveying material blocks to the material box 220, the vibrating disk 300 is controlled to operate firstly, the vibrating disk 300 conveys the material blocks to the feeding tracks 310 one by one through vibration, then the feeding tracks 310 convey the material blocks to the tail ends of the feeding tracks 310, at the moment, the mechanical arm 410 is controlled to rotate to the tail ends of the feeding tracks 310, and then the mechanical arm 410 is controlled to move downwards, the first suction disc 420 sucks a plurality of material blocks located at the tail end of the feeding track 310, then the mechanical arm 410 is controlled to move upwards to a certain height and then rotates to the position above the material box 220, at the moment, the mechanical arm 410 is controlled to move downwards, so that the material blocks are placed in the material box 220 in order by the first suction disc 420, after the material blocks are placed, the mechanical arm 410 is reset to an initial position, and the operation is circulated until a layer of material blocks are fully paved in the material box 220, so that the device can realize automatic feeding and placing of the material blocks, the material is not required to be carried to the material box 220 manually, the material placing is not required to be carried out manually, and the working efficiency is improved; further, because the device adopts first sucking disc 420 to transport the material piece to material box 220 to the material that manual handling leads to is out of shape has been avoided.

The second grabbing mechanism 500 comprises a material taking component 520 and a conveying component 510, the conveying component 510 comprises a support frame 511 and a first guide rail 512, the support frame 511 is mounted on the machine frame 100, the first guide rail 512 is mounted on the support frame 511, the material taking component 520 comprises a lifting component 530 and a second suction cup 540, one end of the lifting component 530 is connected with the first guide rail 512 in a sliding manner, the second suction cup 540 is mounted at the other end of the lifting component 530, the lifting component 530 comprises a connecting plate 531, a second cylinder body 532 and a lifting frame 533, the connecting plate 531 is connected with the first guide rail 512 in a sliding manner, the second cylinder body 532 is connected with the connecting plate 531, the lifting frame 533 is connected with the second cylinder body 532, the second objective table 130 is mounted on the machine frame 100, a rodless cylinder 513 for driving the connecting plate 531 to move is mounted on the first guide rail 512, wherein, a plurality of baffles 131 for isolating materials are arranged on the second objective table 130, when the material box 220 is full of a layer of material blocks, a layer of baffles 131 for isolating materials are required to be arranged on the materials to continuously arrange the materials, specifically, the second cylinder 532 is controlled to drive the lifting frame 533 to move downwards, so that the lifting frame 533 drives the second suction disc 540 to move downwards, so that the second suction disc 540 sucks the baffles 131 on the second objective table 130, then the second cylinder 532 is controlled to drive the lifting frame 533 to move upwards to a certain height, at this time, the rodless cylinder 513 controls the connecting plate 531 to move to the upper part of the material box 220 along the first guide rail 512, because the lifting frame 533 is connected with the second cylinder 532, the second cylinder 532 is connected with the connecting plate 531, the connecting plate 531 is connected with the first guide rail 512 in a sliding manner, so that the lifting frame 533 drives the second suction disc 540 to move to the upper part of the material box 220, then, the second cylinder 532 is controlled to drive the lifting frame 533 to move downwards, so that the second suction cup 540 places the partition board 131 on the material block, then the rodless cylinder 533 and the second cylinder 532 are controlled to enable the lifting frame 533 to recover to the initial position, then the first grabbing mechanism 400 and the second grabbing mechanism 500 are sequentially operated, the operation is circulated until the material block is fully paved with the material box 220, and the operation is stopped, in the process, the partition board 131 does not need to be placed manually, time and labor are saved, and the working efficiency is improved; further, the area of the partition plate 131 is the same as the cross-sectional area inside the material box 220, and the shape of the partition plate 131 is the same as the cross-sectional shape inside the material box 220, so that the partition plate 131 can completely separate the upper and lower layers of material blocks.

The rack 100 is provided with a limiting member 120 for limiting the movement of the first object stage 210, the limiting member 120 includes a first cylinder 121, a cylinder rod 122 and a limiting block 123, the first cylinder 121 is mounted on the rack 100, the cylinder rod 122 is connected with the first cylinder 121, the limiting block 123 is connected with the cylinder rod 122, wherein the first object stage 210 is provided with a plurality of limiting bolts 211, before the material block is conveyed to the material box 220, the material box 220 needs to be placed on the first object stage 210, then the first object stage 210 slides to a specified position along the second guide rail 110, at this time, the first cylinder 121 is controlled to drive the cylinder rod 122 to move towards the first object stage 210, because the limiting block 123 is connected with the cylinder rod 122, the limiting block 123 abuts against the first object stage 210, the first object stage 210 cannot move, because the first object stage 210 is provided with a plurality of limiting bolts 211, the material box 220 is limited from moving relative to the first object stage 210, therefore, the material box 220 is always positioned at the designated position in the charging process, so that the first grabbing mechanism 400 and the second grabbing mechanism 500 can accurately place the material block and the partition plate 131 in the material box 220, and after the material block is fully paved on the material box 220, namely, after the charging step in the sintering process is completed, the material box 220 needs to be taken out of the first object stage 210, so as to conveniently and continuously complete the subsequent charging and sintering steps, at the moment, the first cylinder body 121 is controlled to drive the cylinder rod 122 to move in the direction away from the first object stage 210, so that the limit block 123 is separated from the first object stage 210, the first object stage 210 is changed into a movable state, and the material box 220 is conveniently taken out.

It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.

Furthermore, descriptions of the present invention as related to "first," "second," "a," etc. are for descriptive purposes only and are not to be construed as indicating or implying relative importance or to imply that the number of technical features indicated is indicative. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.

In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.

Claims

1. An automated charging device, comprising:

the vibration disc is arranged on one side of the rack;

the first grabbing mechanism is arranged on the rack;

2. The automated charging device according to claim 1, wherein said first gripping mechanism comprises a robotic arm mounted to the frame and a first suction cup mounted to an end of the robotic arm.

3. The automated charging device according to claim 1, wherein said transport assembly comprises a support frame mounted on the frame and a first rail mounted on the support frame.

4. The automated charging device according to claim 3, wherein said reclaiming assembly comprises a lifting assembly having one end slidably connected to the first rail and a second suction cup mounted to the other end of the lifting assembly.

5. The automated charging device according to claim 4, characterized in that the lifting assembly comprises a connecting plate, a second cylinder and a lifting frame, the connecting plate is slidably connected with the first guide rail, the second cylinder is connected with the connecting plate, and the lifting frame is connected with the second cylinder.

6. The automatic charging device according to claim 1, wherein a second guide rail is arranged on the rack, the charging assembly comprises a first stage and a material box, the first stage is slidably connected with the second guide rail, and the material box is placed on the first stage.

7. The automated loading device of claim 1, wherein the frame is provided with a stop for limiting movement of the first stage.

8. The automated charging device according to claim 7, wherein the limiting member comprises a first cylinder body, a cylinder rod and a limiting block, the first cylinder body is mounted on the frame, the cylinder rod is connected with the first cylinder body, and the limiting block is connected with the cylinder rod.

9. The automated charging device according to claim 1, characterized in that at least two feeding tracks are provided on each vibrating disk.

10. The automated loading device of claim 1, wherein a second stage is mounted to said frame.