CN216706640U - Pipe sizing, sawing and chamfering all-in-one machine - Google Patents

Pipe sizing, sawing and chamfering all-in-one machine Download PDF

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Publication number
CN216706640U
CN216706640U CN202220021120.XU CN202220021120U CN216706640U CN 216706640 U CN216706640 U CN 216706640U CN 202220021120 U CN202220021120 U CN 202220021120U CN 216706640 U CN216706640 U CN 216706640U
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guide rail
machine tool
chamfering
sawing
pipe
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CN202220021120.XU
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Chinese (zh)
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秦田
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Shuangdeyu Precision Machinery Suzhou Co ltd
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Kunshan Ruicarter Machinery Automation Co ltd
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Abstract

The utility model provides a pipe sizing, sawing and chamfering integrated machine which comprises a machine tool, wherein a guide rail arranged in parallel is arranged on a workbench of the machine tool, and a first moving seat and a second moving seat are respectively connected to two ends of the guide rail in a sliding manner; the first moving seat is provided with a first motor and a driving mechanism for driving the first moving seat to slide on the guide rail, and the front end of an output shaft of the first motor is connected with a chamfering tool; the second movable seat is provided with a positioning mechanism for positioning the pipe materials, a material pressing mechanism for fixing the pipe materials and a driving mechanism for driving the second movable seat to slide on the guide rail; and a feed oil cylinder is arranged right above the guide rail. According to the structure of the pipe cutting machine, the sawing mechanism and the chamfering mechanism are arranged in one machine tool, after a pipe material is fixed, the sawing mechanism and the chamfering mechanism are slidably matched on the guide rail to move on the guide rail and the sawing mechanism to complete corresponding sawing and chamfering processes, the machining accuracy is high, a large amount of machining time is saved, and the pipe material machining efficiency is improved.

Description

Pipe sizing, sawing and chamfering all-in-one machine
Technical Field
The utility model belongs to the technical field of pipe material sawing and chamfering, and particularly relates to a pipe material fixed-length sawing and chamfering integrated machine.
Background
At the present stage, the pipe materials used in many occasions need chamfering treatment, pipe fitting forming before chamfering is saw-cut from long pipe materials, the saw-cut and chamfering processes need to be completed on two devices, and therefore the pipe fitting formed by saw-cut needs to be transferred to a chamfering machining station for machining.
The existing sawing and chamfering machine tool is independent, and the sawing and chamfering processes need to be positioned twice, so that the complexity and the operation time of the whole process are increased undoubtedly, and the operation efficiency is low.
How to design pipe material scale saw cuts chamfer all-in-one, how to combine saw cutting mechanism and chamfer mechanism, reduce the complexity of whole flow, save the activity duration, increase the machining efficiency of pipe material, become the problem that the solution is badly needed.
SUMMERY OF THE UTILITY MODEL
In view of the defects of the prior art, the utility model aims to provide a pipe material sizing, sawing and chamfering all-in-one machine, which is used for solving the problems of complicated pipe material sawing and chamfering processing flow and low operation efficiency in the prior art.
In order to achieve the purpose, the utility model provides a pipe sizing, sawing and chamfering integrated machine which comprises a machine tool, wherein a guide rail is arranged on a workbench of the machine tool in parallel, and a first moving seat and a second moving seat are respectively connected to two ends of the guide rail in a sliding manner;
the first moving seat is provided with a first motor and a driving mechanism for driving the first moving seat to slide on the guide rail, and the front end of an output shaft of the first motor is connected with a chamfering tool;
the second movable seat is provided with a positioning mechanism for positioning the pipe materials, a material pressing mechanism for fixing the pipe materials and a driving mechanism for driving the second movable seat to slide on the guide rail;
a cutter feeding oil cylinder is arranged right above the guide rail, the extending end of the cutter feeding oil cylinder is connected with a second motor, and an output shaft of the second motor is connected with a saw blade with the cutting direction perpendicular to the direction of the guide rail;
by adopting the technical scheme: the pipe material sawing mechanism and the chamfering mechanism are arranged in the same machine tool, after the pipe material is placed in the machine tool, the pipe material is positioned and fixed once through the positioning mechanism and the material pressing mechanism, and then the corresponding feeding sawing can be completed through the guiding movement of the guide rail; the chamfering mechanism can directly perform chamfering processing on the pipe material end after sawing through the guide movement of the guide rail without performing secondary positioning, the carrying time of the pipe material end moved to the chamfering machine by the sawing machine is saved, the operating time of the whole flow is greatly saved, and the processing efficiency of pipe material sawing and chamfering is increased.
In an embodiment of the present invention, the driving mechanism on the first moving seat is the same as the driving mechanism on the second moving seat, the driving mechanism on the second moving seat includes a step motor installed on the second moving seat, an output shaft of the step motor is connected with a gear, the gear is engaged with a toothed plate, and the toothed plate is parallel to the guide rail and installed on one side of the guide rail;
by adopting the technical scheme: step motor drives the gear and rotates, and the gear meshing rotation can drive the second and remove the seat and remove on the guide rail on the pinion rack, and the stroke through control step motor can change the second and remove the displacement distance of seat to the cooperation is sawed the mechanism and is accomplished the scale and is saw cut.
In an embodiment of the utility model, a blanking hole is formed on the machine tool workbench right below the corresponding saw blade, and a chip collecting groove is formed in the machine tool workbench in a drawing mode below the corresponding blanking hole;
by adopting the technical scheme: the pipe material is by the waste material of saw bit excision and the piece that produces in the excision process can fall to the inside in collection bits groove by the blanking hole under the effect of self gravity, except avoiding the waste material to cause the influence to pipe material processing, still is convenient for concentrate the clearance.
In one embodiment of the utility model, a hydraulic system is arranged on the machine tool and is connected with the feed oil cylinder through an oil way;
by adopting the technical scheme: the stroke of the feed oil cylinder is controlled by a hydraulic system.
In an embodiment of the present invention, an electrical box is disposed on the machine tool, and the electrical box is electrically connected to an electrical component of the machine tool;
by adopting the technical scheme: and power is supplied to the power utilization assembly of the machine tool through the power supply in the electric box.
In an embodiment of the present invention, a touch mechanism for providing overall control of the machine tool is disposed on the machine tool;
by adopting the technical scheme: and the automatic control of the whole machine tool is carried out through the touch mechanism.
In an embodiment of the present invention, the machine tool is a cabinet type machine tool, and the machine tool is provided with a pipe material taking and placing opening;
by adopting the technical scheme: the cabinet type machine tool can increase the safety of sawing and chamfering; the taking and placing port provides a placing and taking-out position for the pipe materials.
Advantageous effects
In the structure of the utility model, the sawing mechanism and the chamfering mechanism are arranged in a machine tool, and the corresponding sawing and chamfering processes can be completed by slidably matching the movement of the chamfering mechanism on the guide rail and the sawing mechanism on the guide rail after the pipe material is fixed, so that a large amount of processing time is saved, and the processing efficiency of the pipe material is increased; the moving distance of the fixed pipe can be completed by controlling the stroke of the stepping motor, and the fixed-length sawing of the pipe can be completed by matching with the sawing mechanism; the waste materials after the pipe materials are sawed and the scraps generated in the cutting process can fall into the scrap collecting groove under the action of self gravity, so that the influence of the waste materials on the pipe material processing is avoided, and the centralized cleaning is facilitated; the popularization and the application have good economic benefit and social benefit.
Drawings
FIG. 1 is a perspective view of the machine tool of the present invention in a unclamped state.
In the figure: 1. a machine tool; 2. a guide rail; 3. a first movable base; 31. a first motor; 32. chamfering cutter; 4. a second movable base; 5. a positioning mechanism; 6. a material pressing mechanism; 7. a stepping motor; 8. a gear; 9. a toothed plate; 10. a feed cylinder; 11. a second motor; 12. a saw blade; 13. a chip collecting groove; 14. a hydraulic system; 15. an electric box; 16. a touch mechanism.
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
As shown in figure 1, the utility model provides a pipe material sizing, sawing and chamfering all-in-one machine which comprises a machine tool 1, wherein a guide rail 2 which is arranged in parallel is installed on a workbench of the machine tool 1, and a first moving seat 3 and a second moving seat 4 are respectively connected to two ends of the guide rail 2 in a sliding manner. By adopting the technical scheme: realize first removal seat 3 and the relative direction of second removal seat 4, directly carry out accurate chamfer for the later stage pipe material saw cuts the back and provide the prerequisite.
The first moving seat 3 is provided with a first motor 31 and a driving mechanism for driving the first moving seat 3 to slide on the guide rail 2, and the front end of an output shaft of the first motor 31 is connected with a chamfering tool 32. By adopting the technical scheme: the driving mechanism drives the first movable base 3 to move to one side of the pipe material sawing position on the guide rail 2, and the first motor 31 drives the chamfering tool 32 to rotate after the first movable base moves to the pipe material sawing position, so that the pipe material end can be directly chamfered.
The second movable seat 4 is provided with a positioning mechanism 5 for positioning the pipe materials, a material pressing mechanism 6 for fixing the pipe materials and a driving mechanism for driving the second movable seat 4 to slide on the guide rail 2; by adopting the technical scheme: the driving mechanism drives the second movable seat 4 to move on the guide rail 2 to the position below the saw cutting mechanism for corresponding saw cutting.
Further, actuating mechanism is the same on first removal seat 3 and the second removal seat 4, and actuating mechanism is including installing step motor 7 on second removal seat 4 on the second removal seat 4, and step motor 7's output shaft has gear 8, and gear 8 is connected with the meshing of pinion rack 9, and pinion rack 9 is parallel with guide rail 2 and installs the one side at guide rail 2. By adopting the technical scheme: step motor 7 drives gear 8 and rotates, and gear 8 meshing rotation can drive the second and remove seat 4 and remove on guide rail 2 on pinion rack 9, can change the removal distance that the second removed seat 4 through the stroke of controlling step motor 7 to the cooperation is sawed the mechanism and is accomplished the scale and is saw cut.
A cutter feeding oil cylinder 10 is arranged right above the guide rail 2, the extending end of the cutter feeding oil cylinder 10 is connected with a second motor 11, and the output shaft of the second motor 11 is connected with a saw blade 12 with the cutting direction vertical to the direction of the guide rail 2. By adopting the technical scheme: the feed cylinder 10 drives the second motor 11 to descend, and the second motor 11 is started to drive the saw blade 12 to rotate, so that the pipe material positioned below can be sawed.
A blanking hole is formed in the workbench of the machine tool 1 right below the saw blade 12, and a chip collecting groove 13 is formed in the workbench of the machine tool 1 in a drawing mode below the blanking hole. By adopting the technical scheme: the waste material that the pipe material was amputated by saw bit 12 and the piece that produces in the excision process can fall to the inside of collection bits groove 13 by the blanking hole under the effect of self gravity, except avoiding the waste material to cause the influence to pipe material processing, still is convenient for concentrate the clearance.
The machine tool 1 is provided with a hydraulic system 14, and the hydraulic system 14 is connected with the feed cylinder 10 through an oil way. By adopting the technical scheme: the stroke of the feed cylinder 10 is controlled by a hydraulic system 14.
The machine tool 1 is provided with an electrical box 15, and the electrical box 15 is electrically connected with the electric components of the machine tool 1. By adopting the technical scheme: the power consumption components of the machine tool 1 are supplied with power by an internal power supply of the electrical box 15.
The machine tool 1 is provided with a touch mechanism 16 for controlling the whole machine tool 1. By adopting the technical scheme: the entire machine tool is automatically controlled by the touch mechanism 16.
The machine tool 1 is a cabinet type machine tool, and a pipe material taking and placing opening is formed in the machine tool 1. By adopting the technical scheme: the cabinet type machine tool can increase the safety of sawing and chamfering; the taking and placing port provides a placing and taking-out position for the pipe materials.
During specific implementation, the processing end of the pipe material is placed on the second movable seat 4 through the taking and placing port of the machine tool 1, and is positioned and fixed under the action of the positioning mechanism 5 and the material pressing mechanism 6; starting the stepping motor 7 on the second moving seat 4, wherein the stepping motor 7 drives the gear 8 to rotate on the toothed plate 9 in a meshed manner, so that the second moving seat 4 is driven to move on the guide rail 2 to a position right below the position of the saw blade 12, and in the process, the moving distance of the second moving seat 4 can be changed by controlling the stroke of the stepping motor 7, so that the fixed-length sawing of the pipe material is completed by matching with the sawing mechanism; the pipe material stops after moving to the position below the saw blade 12, the feed oil cylinder 10 drives the saw blade 12 to descend, meanwhile, the second motor 11 drives the saw blade 12 to rotate, and the pipe material is sawn after descending to a certain distance; the cut waste of the pipe body directly falls into the scrap collecting groove 13 through the blanking hole for collection, so that the subsequent cleaning is convenient; after the pipe material is sawed, the saw blade 12 stops rotating and returns to the initial position; the first movable seat 3 moves towards one side of the second movable seat 4 under the action of the driving mechanism, meanwhile, the first motor 31 on the first movable seat 3 is started to drive the chamfering tool 32 to rotate, chamfering is carried out on the end part of the pipe material after the chamfering tool 32 is in contact with the pipe material, the first movable seat 3 returns to the initial position after the chamfering is finished, the sawing and chamfering processes are finished, and the pipe material is taken down when the second movable seat 4 returns to the initial position;
the groove of collecting chip 13 also can regard as the silo of collecting chip to use, and the pipe material once saw cuts the chamfer and accomplishes after, impels the pipe material forward, repeats above-mentioned step, and the inside collection that the pipe material after the front end chamfer can fall to the silo of collecting chip with the mode of waste material to this analogizes, and the distance of accomplishing the pipe material is saw cut and chamfer processing.
In conclusion, the pipe material sizing, sawing and chamfering integrated machine provided by the utility model has the advantages that the sawing mechanism and the chamfering mechanism are arranged in the machine tool 1, and after the pipe material is fixed, the corresponding sawing and chamfering processes can be completed on the guide rail 2 by the sliding fit of the chamfering mechanism on the guide rail 2 and the sawing mechanism, so that a large amount of processing time is saved, and the pipe material processing efficiency is increased; the moving distance of the fixed pipe can be completed by controlling the stroke of the stepping motor 7, and the fixed-length sawing of the pipe can be completed by matching with the sawing mechanism; the waste materials after the pipe materials are sawed and the scraps generated in the cutting process can fall into the scrap collecting groove 13 under the action of self gravity, so that the influence of the waste materials on the pipe material processing is avoided, and the centralized cleaning is facilitated; the popularization and the application have good economic benefit and social benefit. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the utility model. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.

Claims (7)

1. Pipe material scale saw cuts chamfer all-in-one, including lathe (1), its characterized in that: a guide rail (2) which is arranged in parallel is arranged on a workbench of the machine tool (1), and a first moving seat (3) and a second moving seat (4) are respectively connected to two ends of the guide rail (2) in a sliding manner;
a first motor (31) and a driving mechanism for driving the first moving seat (3) to slide on the guide rail (2) are mounted on the first moving seat (3), and the front end of an output shaft of the first motor (31) is connected with a chamfering cutter (32);
the second movable seat (4) is provided with a positioning mechanism (5) for positioning the pipe materials, a material pressing mechanism (6) for fixing the pipe materials and a driving mechanism for driving the second movable seat (4) to slide on the guide rail (2);
a cutter feeding oil cylinder (10) is arranged right above the guide rail (2), the extending end of the cutter feeding oil cylinder (10) is connected with a second motor (11), and an output shaft of the second motor (11) is connected with a saw blade (12) with a cutting direction perpendicular to the direction of the guide rail (2).
2. The pipe sizing, sawing and chamfering all-in-one machine according to claim 1, characterized in that: actuating mechanism is the same on first removal seat (3) and the second removal seat (4), actuating mechanism is including installing step motor (7) on second removal seat (4) on the second removal seat (4), the output shaft of step motor (7) has gear (8), gear (8) are connected with pinion rack (9) meshing, pinion rack (9) are parallel and install the one side at guide rail (2) with guide rail (2).
3. The pipe sizing, sawing and chamfering all-in-one machine according to claim 1, wherein: the saw blade cutting machine is characterized in that blanking holes are formed in the workbench of the machine tool (1) under the corresponding saw blade (12), and chip collecting grooves (13) are formed in the workbench of the machine tool (1) in a drawing mode below the corresponding blanking holes.
4. The pipe sizing, sawing and chamfering all-in-one machine according to claim 1, characterized in that: the machine tool (1) is provided with a hydraulic system (14), and the hydraulic system (14) is connected with the feed oil cylinder (10) through an oil way.
5. The pipe sizing, sawing and chamfering all-in-one machine according to claim 1, characterized in that: the electric control machine tool is characterized in that an electric box (15) is arranged on the machine tool (1), and the electric box (15) is electrically connected with an electricity utilization assembly of the machine tool (1).
6. The pipe sizing, sawing and chamfering all-in-one machine according to claim 1, wherein: the machine tool (1) is provided with a touch mechanism (16) for integrally controlling the machine tool (1).
7. The pipe sizing, sawing and chamfering all-in-one machine according to claim 1, wherein: the machine tool (1) is a cabinet type machine tool, and a pipe material taking and placing opening is formed in the machine tool (1).
CN202220021120.XU 2022-01-05 2022-01-05 Pipe sizing, sawing and chamfering all-in-one machine Active CN216706640U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220021120.XU CN216706640U (en) 2022-01-05 2022-01-05 Pipe sizing, sawing and chamfering all-in-one machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220021120.XU CN216706640U (en) 2022-01-05 2022-01-05 Pipe sizing, sawing and chamfering all-in-one machine

Publications (1)

Publication Number Publication Date
CN216706640U true CN216706640U (en) 2022-06-10

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CN202220021120.XU Active CN216706640U (en) 2022-01-05 2022-01-05 Pipe sizing, sawing and chamfering all-in-one machine

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GR01 Patent grant
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TR01 Transfer of patent right

Effective date of registration: 20230704

Address after: Room 4, No. 369, Zhenxin West Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province, 215000

Patentee after: Shuangdeyu precision machinery (Suzhou) Co.,Ltd.

Address before: No. 128, Juxiang Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province 215300

Patentee before: Kunshan ruicarter Machinery Automation Co.,Ltd.

CP02 Change in the address of a patent holder
CP02 Change in the address of a patent holder

Address after: Room 5, 1st Floor, No. 181-2 Dongqiu Road, Zhangpu Town, Suzhou City, Jiangsu Province, 215300

Patentee after: Shuangdeyu precision machinery (Suzhou) Co.,Ltd.

Address before: Room 4, No. 369, Zhenxin West Road, Zhangpu Town, Kunshan City, Suzhou City, Jiangsu Province, 215000

Patentee before: Shuangdeyu precision machinery (Suzhou) Co.,Ltd.