CN211728271U - A new type of CNC automatic lathe - Google Patents
A new type of CNC automatic lathe Download PDFInfo
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- CN211728271U CN211728271U CN202021401555.4U CN202021401555U CN211728271U CN 211728271 U CN211728271 U CN 211728271U CN 202021401555 U CN202021401555 U CN 202021401555U CN 211728271 U CN211728271 U CN 211728271U
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Abstract
Description
技术领域technical field
本实用新型涉及数控车床技术领域,尤其是涉及一种新型数控自动车床。The utility model relates to the technical field of numerical control lathes, in particular to a novel numerical control automatic lathe.
背景技术Background technique
自动车床,是一种高性能、高精度、低噪音的走刀使车床,是通过凸轮来控制加工程序的自动加工机床;具有自动加工、自动送料、复杂零件一次性加工成型、加工精度准确可靠、生产效率高等优点;Automatic lathe is a high-performance, high-precision, low-noise tool-feeding lathe. It is an automatic processing machine tool that controls the processing program through cams; it has automatic processing, automatic feeding, one-time processing of complex parts, and accurate and reliable processing accuracy. , the advantages of high production efficiency;
现有的凸轮自动车床对加工零件的加工是通过轴向转动,利用多个方位的车刀进给车削,实现不同形状零件的加工成型,凸轮自动车床加工的零件基本为细小的精密零件,但是对加工工件进行加工时,仅仅能够实现轴向的转动来进行加工,导致对零件的侧部不能够进行钻孔;因此对细小的精密零件的加工形状具有一定的局限性。The existing cam automatic lathes process the machined parts through axial rotation, and use multiple azimuths of turning tools to feed and turn to realize the processing and forming of parts of different shapes. The parts processed by the cam automatic lathe are basically small and precise parts, but When machining the workpiece, only the axial rotation can be realized for machining, so that the side part of the part cannot be drilled; therefore, the machining shape of small precision parts has certain limitations.
实用新型内容Utility model content
本实用新型为克服上述情况不足,旨在提供一种能解决上述问题的技术方案。In order to overcome the above-mentioned shortcomings, the present invention aims to provide a technical solution that can solve the above-mentioned problems.
一种新型数控自动车床,包括加工机构、机体以及安装在机体上的主刀座、凸轮机构和驱动机构,加工机构包括用于夹持工件的主轴机构、用于对工件进行轴向钻孔或轴向功孔牙的进刀装置、用于对工件进行攻牙或切割的攻牙装置、用于对工件进行车削的车削装置、用于对工件进行侧部攻孔的铣刀装置,铣刀装置包括用于进给加工的进给机构和设置在进给机构上实现转动的转轴机构;主轴机构设置在机体上,攻牙装置设置在主轴机构上端,进刀装置、车削装置和铣刀装置均设置在主刀座上;进刀装置、攻牙装置、车削装置和进给机构均与凸轮机构动力配合;驱动机构包括第一驱动电机、第二驱动电机、第三驱动电机、第一传动带、第二传动带和第三传动带,主轴机构通过第一传动带与第一驱动电机动力连接,凸轮机构通过第二传动带与第二驱动电机动力连接,转轴机构通过第三传动带与第三驱动电机动力连接。A new type of CNC automatic lathe includes a processing mechanism, a body, a main tool seat, a cam mechanism and a driving mechanism installed on the body. Feeding device for working holes, tapping device for tapping or cutting workpiece, turning device for turning workpiece, milling cutter device for side tapping of workpiece, milling cutter device It includes a feeding mechanism for feeding and processing and a rotating shaft mechanism arranged on the feeding mechanism to realize rotation; the main shaft mechanism is arranged on the body, the tapping device is arranged on the upper end of the main shaft mechanism, and the feeding device, turning device and milling cutter device are all It is arranged on the main tool holder; the feeding device, the tapping device, the turning device and the feeding mechanism are all in dynamic cooperation with the cam mechanism; the driving mechanism includes a first driving motor, a second driving motor, a third driving motor, a first transmission belt, a Two transmission belts and a third transmission belt, the main shaft mechanism is dynamically connected to the first drive motor through the first transmission belt, the cam mechanism is dynamically connected to the second drive motor through the second transmission belt, and the rotating shaft mechanism is dynamically connected to the third drive motor through the third transmission belt.
优选的,进给机构设置有第一底座、安装在第一底座上的第一导轨、滑动设置在第一导轨上用于安装座转轴机构的转轴进给板、带动转轴进给板沿着第一导轨滑动的第一推杆,第一推杆的一端设置有第一铰接轴,第一推杆的另一端与凸轮机构动力配合,第一铰接轴铰接在转轴进给板上。Preferably, the feeding mechanism is provided with a first base, a first guide rail mounted on the first base, a rotating shaft feeding plate slidably arranged on the first guide rail for installing the base rotating shaft mechanism, and driving the rotating shaft feeding plate along the first guide rail. A first push rod sliding on a guide rail, one end of the first push rod is provided with a first hinge shaft, the other end of the first push rod is powered with the cam mechanism, and the first hinge shaft is hinged on the rotating shaft feed plate.
优选的,转轴机构设置有用于安装铣刀的铣刀轴、用于安装铣刀轴的转轴座和动力连接连接第三传动带的第三同步轮,铣刀轴活动安装在转轴座上,第三同步轮与铣刀轴同轴连接,并且第三同步轮与第三传动带传动连接,转轴座设置在转轴进给板上。Preferably, the rotary shaft mechanism is provided with a milling cutter shaft for installing the milling cutter, a rotary shaft seat for installing the milling cutter shaft, and a third synchronizing wheel for power connection and connection with the third transmission belt, the milling cutter shaft is movably installed on the rotary shaft seat, and the third The synchronizing wheel is coaxially connected with the milling cutter shaft, the third synchronizing wheel is drivingly connected with the third transmission belt, and the rotating shaft seat is arranged on the rotating shaft feeding plate.
优选的,自动车床还包括防油罩机构,防油罩机构包括支撑柱和分别设置在支撑柱两侧的防油罩;支撑柱上端安装有限位板,限位板的两侧均铰接有转动杆,防油罩与转动杆连接,防油罩通过转动杆进行上下翻转,并且防油罩上设置有限位块,限位块与限位板限位配合。Preferably, the automatic lathe further includes an oil-proof cover mechanism, and the oil-proof cover mechanism includes a support column and an oil-proof cover respectively arranged on both sides of the support column; a limit plate is installed on the upper end of the support column, and both sides of the limit plate are hinged to rotate The rod, the oil-proof cover is connected with the rotating rod, the oil-proof cover is turned up and down through the rotating rod, and a limit block is arranged on the oil-proof cover, and the limit block is matched with the limit plate.
优选的,主轴机构包括主轴座和转动连接在主轴座中用于夹持工件的主轴,主轴的后端轴向设置有第一同步轮,主轴机构通过第一同步轮与第一传动带传动连接。Preferably, the main shaft mechanism includes a main shaft seat and a main shaft rotatably connected in the main shaft seat for clamping the workpiece, the rear end of the main shaft is axially provided with a first synchronizing wheel, and the main shaft mechanism is drivingly connected with the first transmission belt through the first synchronizing wheel.
优选的,攻牙装置包括第二底座、安装在第二底座上的第二导轨、滑动安装在第二导轨上的攻牙刀安装座,铰接于攻牙刀安装座的第二铰接轴和铰接于第二铰接轴的第二推杆,第二推杆的中部与第二底座铰,接第二推杆的另一端与凸轮机构动力配合;第二底座安装在主轴座上。Preferably, the tapping device includes a second base, a second guide rail mounted on the second base, a tapping knife mounting seat slidably mounted on the second guide rail, a second hinge shaft hinged on the tapping knife mounting seat and a hinge On the second push rod of the second hinge shaft, the middle part of the second push rod is hinged with the second base, and the other end of the second push rod is in dynamic cooperation with the cam mechanism; the second base is installed on the main shaft seat.
优选的,车削装置包括第三底座、安装在第三底座上的第三导轨、滑动安装在第三导轨上的车削刀安装座,铰接于车削刀安装座的第三铰接轴和铰接于第三铰接轴的第三推杆,第三推杆的中部与第三底座铰接,第三推杆的另一端与凸轮机构动力配合,第三底座安装在主刀座上。Preferably, the turning device includes a third base, a third guide rail mounted on the third base, a turning tool mounting seat slidably mounted on the third guide rail, a third hinge shaft hinged to the turning tool mounting seat and hinged to the third The third push rod of the hinge shaft is hinged with the third base at the middle, the other end of the third push rod is powered with the cam mechanism, and the third base is installed on the main tool seat.
优选的,进刀装置包括铰接底座、铰接在铰接底座上的换刀座、滑动设置在换刀座上的进刀安装座和推动进刀安装座的第四推杆,第四推杆的中部与铰接底座铰接,第四推杆的一端与进刀安装座对接,第四推杆的另一端与凸轮机构动力配合。Preferably, the tool feeding device includes a hinged base, a tool changer seat hinged on the hinged base, a tool feeder mounting seat slidably arranged on the tool changer seat, and a fourth push rod for pushing the tool feeder mounting seat, and the middle part of the fourth push rod It is hinged with the hinge base, one end of the fourth push rod is butted with the feeder mounting seat, and the other end of the fourth push rod is in dynamic cooperation with the cam mechanism.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
通过采用凸轮机构的设计使整个设备在运行过程中进刀装置、攻牙装置、车削装置和进给装置仅通过凸轮机构进行驱动,从而控制加工程序的自动加,利用第一驱动电机、第二驱动电机和第三驱动电机分别作为动力源分别带动主轴机构、凸轮机构和转轴机构实现不同转速的操作;其操作原理为先通过将凸轮机构与进刀装置、攻牙装置、车削装置和进给装置进行基本定位,再结合第一驱动电机、第二驱动电机和第三驱动电机通过内部编码器精确定位以达精准的加工效果;其中,通过铣刀装置的设置,实现对加工工件的侧部进行钻孔类操作,从而实现更广泛的对加工细小的精密零件的加工形状。By adopting the design of the cam mechanism, the tool feeding device, tapping device, turning device and feeding device of the whole equipment are only driven by the cam mechanism during operation, so as to control the automatic processing of the processing program. The drive motor and the third drive motor are used as power sources to drive the main shaft mechanism, the cam mechanism and the rotating shaft mechanism respectively to achieve different rotational speeds; The device performs basic positioning, and then combines the first drive motor, the second drive motor and the third drive motor with precise positioning through the internal encoder to achieve accurate processing results; wherein, through the setting of the milling cutter device, the side part of the workpiece can be processed. Drilling operations are performed to achieve a wider range of machining shapes for small precision parts.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are just some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1是本实用新型的一种结构示意图。Fig. 1 is a structural schematic diagram of the present utility model.
图2是本实用新型的另一种结构示意图。Fig. 2 is another structural schematic diagram of the present invention.
图3是本实用新型中驱动机构和加工机构的结构示意图。FIG. 3 is a schematic structural diagram of the driving mechanism and the processing mechanism in the present invention.
图4是本实用新型中主轴机构的结构示意图。FIG. 4 is a schematic structural diagram of the main shaft mechanism in the present invention.
图5是本实用新型中攻牙装置的结构示意图。FIG. 5 is a schematic structural diagram of the tapping device in the present invention.
图6是本实用新型中铣刀装置的结构示意图。FIG. 6 is a schematic structural diagram of the milling cutter device in the present invention.
具体实施方式Detailed ways
下面将对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
请参阅图1-6,本实用新型实施例中,一种具有侧部加工铣刀装置90的自动车床,包括加工机构、机体10以及安装在机体10上的主刀座20、凸轮机构30和驱动机构40,加工机构包括用于夹持工件的主轴机构50、用于对工件进行轴向钻孔或轴向功孔牙的进刀装置60、用于对工件进行攻牙或切割的攻牙装置70、用于对工件进行车削的车削装置80、用于对工件进行侧部攻孔的铣刀装置90,铣刀装置90包括用于进给加工的进给机构和设置在进给机构上实现转动的转轴机构;主轴机构50设置在机体10上,攻牙装置70设置在主轴机构50上端,进刀装置60、车削装置80和铣刀装置90均设置在主刀座20上;进刀装置60、攻牙装置70、车削装置80和进给机构均与凸轮机构30动力配合;驱动机构40包括第一驱动电机41、第二驱动电机42、第三驱动电机43、第一传动带44、第二传动带45和第三传动带46,主轴机构50通过第一传动带44与第一驱动电机41动力连接,凸轮机构30通过第二传动带45与第二驱动电机42动力连接,转轴机构通过第三传动带46与第三驱动电机43动力连接。Referring to FIGS. 1-6 , in an embodiment of the present utility model, an automatic lathe with a side machining
在上述技术手段中,通过采用凸轮机构30的设计使整个设备在运行过程中进刀装置60、攻牙装置70、车削装置80和进给装置仅通过凸轮机构30进行驱动,从而控制加工程序的自动加,利用第一驱动电机41、第二驱动电机42和第三驱动电机43分别作为动力源分别带动主轴机构50、凸轮机构30和转轴机构实现不同转速的操作;其操作原理为先通过将凸轮机构30与进刀装置60、攻牙装置70、车削装置80和进给装置进行基本定位,再结合第一驱动电机41、第二驱动电机42和第三驱动电机43通过内部编码器精确定位以达精准的加工效果;其中,通过铣刀装置90的设置,实现对加工工件的侧部进行钻孔类操作,从而实现更广泛的对加工细小的精密零件的加工形状。In the above technical means, by adopting the design of the
进一步的如图6所示,进给机构设置有第一底座91、安装在第一底座91上的第一导轨92、滑动设置在第一导轨92上用于安装座转轴机构的转轴进给板93、带动转轴进给板93沿着第一导轨92滑动的第一推杆95,第一推杆95的一端设置有第一铰接轴94,第一推杆95的另一端与凸轮机构30动力配合,第一铰接轴94铰接在转轴进给板93上;进给机构通过凸轮机构30带动第一推杆95使第一推杆95沿着第一底座91翻转,从而带动第一铰接轴94推动转轴进给板93进给对工件进行加工。Further as shown in FIG. 6 , the feeding mechanism is provided with a
进一步的如图6所示,转轴机构设置有用于安装铣刀的铣刀轴96、用于安装铣刀轴96的转轴座97和动力连接连接第三传动带46的第三同步轮98,铣刀轴96活动安装在转轴座97上,第三同步轮98与铣刀轴96同轴连接,并且第三同步轮98与第三传动带46传动连接,转轴座97设置在转轴进给板93上;通过采用第三驱动电机43带动第三传动带46,对第三同步轮98进行转动,从而带动铣刀轴96转动,实现对加工工件侧部的钻孔加工操作。Further as shown in FIG. 6 , the rotating shaft mechanism is provided with a
进一步的如图1-2所示,自动车床还包括防油罩机构100,防油罩机构100包括支撑柱104和分别设置在支撑柱104两侧的防油罩102;支撑柱104上端安装有限位板101,限位板101的两侧均铰接有转动杆103,防油罩102与转动杆103连接,防油罩102通过转动杆103进行上下翻转,并且防油罩102上设置有限位块,限位块与限位板101限位配合;通过设置能够实现上下翻转的防油罩102,在需要对自动车床进行清洗、装配等作业时,往上翻转的防油罩102能够最大程度将整个车床内部裸露出来,给使用者带来便捷。Further as shown in FIGS. 1-2 , the automatic lathe further includes an oil-
进一步的如图4所示,主轴机构50包括主轴座51和转动连接在主轴座51中用于夹持工件的主轴52,主轴52的后端轴向设置有第一同步轮53,主轴机构50通过第一同步轮53与第一传动带44传动连接。Further as shown in FIG. 4 , the
进一步的如图5所示,攻牙装置70包括第二底座71、安装在第二底座71上的第二导轨72、滑动安装在第二导轨72上的攻牙刀安装座73,铰接于攻牙刀安装座73的第二铰接轴74和铰接于第二铰接轴74的第二推杆75,第二推杆75的中部与第二底座71铰,接第二推杆75的另一端与凸轮机构30动力配合;第二底座71安装在主轴座51上;攻牙装置70通过凸轮机构30带动第二推杆75使第二推杆75沿着第二底座71翻转,从而带动第二铰接轴74推动攻牙刀安装座73进给对工件进行加工。Further as shown in FIG. 5 , the
进一步的如图3所示,车削装置80包括第三底座81、安装在第三底座81上的第三导轨、滑动安装在第三导轨上的车削刀安装座82,铰接于车削刀安装座82的第三铰接轴83和铰接于第三铰接轴83的第三推杆84,第三推杆84的中部与第三底座81铰接,第三推杆84的另一端与凸轮机构30动力配合,第三底座81安装在主刀座20上;车削装置80通过凸轮机构30带动第三推杆84使第三推杆84沿着第三底座81翻转,从而带动第三铰接轴83推动车削刀安装座82进给对工件进行加工。Further as shown in FIG. 3 , the
进一步的如图3所示,进刀装置60包括铰接底座61、铰接在铰接底座61上的换刀座62、滑动设置在换刀座62上的进刀安装座63和推动进刀安装座63的第四推杆64,第四推杆64的中部与铰接底座61铰接,第四推杆64的一端与进刀安装座63对接,第四推杆64的另一端与凸轮机构30动力配合;进刀装置60通过凸轮机构30带动第四推杆64,使第四推杆64沿着铰接底座61旋转从而推动进刀安装座63进给对加工工件进行加工。Further as shown in FIG. 3 , the
对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention may be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention.
Claims (8)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517999A (en) * | 2020-12-02 | 2021-03-19 | 温州久一重工有限公司 | Automatic numerical control leather turning machine |
| CN112935809A (en) * | 2021-01-18 | 2021-06-11 | 深圳市正工精密五金塑胶有限公司 | Combined type automatic lathe |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112517999A (en) * | 2020-12-02 | 2021-03-19 | 温州久一重工有限公司 | Automatic numerical control leather turning machine |
| CN112935809A (en) * | 2021-01-18 | 2021-06-11 | 深圳市正工精密五金塑胶有限公司 | Combined type automatic lathe |
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Denomination of utility model: A new type of CNC automatic lathe Granted publication date: 20201023 Pledgee: China Co. truction Bank Corp Dongguan branch Pledgor: DONGGUAN TAIYANG PRECISION MACHINERY CO.,LTD. Registration number: Y2025980011100 |