CN216680013U

CN216680013U - Automatic binding device

Info

Publication number: CN216680013U
Application number: CN202122632014.3U
Authority: CN
Inventors: 张鹏; 魏猛
Original assignee: Himile Mechanical Manufacturing Co Ltd
Current assignee: Himile Mechanical Manufacturing Co Ltd
Priority date: 2021-10-30
Filing date: 2021-10-30
Publication date: 2022-06-07
Anticipated expiration: 2031-10-30

Abstract

The utility model provides an automatic binding device, relates to steel reinforcement cage binding device technical field, including the ram, the rigid coupling has a bundle silk dish mount pad on the ram, still is equipped with the silk machine of sending on the ram, and the output of sending the silk machine still is connected with the strapper that sets up along vertical slip, and strapper and send to be equipped with between the silk machine of tying and keep in flexible guard shield. The utility model solves the problems that the device in the traditional technology has more times of replacing the wire binding disc, and improves the labor intensity; and the consistency of the wire feeding speed and the binding speed is difficult to ensure, and the binding efficiency of the binding machine is reduced.

Description

Automatic binding device

Technical Field

The utility model relates to the technical field of reinforcement cage binding devices, in particular to an automatic binding device.

Background

In industrial production, steel bar grabbing and transferring are required in various fields, such as production of railway sleeper steel bar cages, production of concrete slabs and beam parts for buildings, and particularly production processes of steel bar cages of high-speed railway track slabs.

At present, a ballastless track adopted by a high-speed railway has the advantages of long service life, good line state, difficulty in expanding a track runway, no stone ballast splashing during high-speed running and the like, and a large amount of pavement of a ballastless track structure on the high-speed railway becomes a development trend.

The production process of the high-speed railway ballastless track plate needs a plurality of working procedures, the production process is long, meanwhile, the manual operation links are multiple, the labor intensity of workers is high, and the production efficiency is low. In the production process, reinforcing steel bars are bound into a reinforcing cage according to the size of a track plate, the conventional production mode needs manual binding according to a method and experience, the time consumption is long, and the positioning precision is poor.

The patent of a CN211413503U is disclosed in the prior art, this scheme includes servo speed reducer, frame construction below fixedly connected with mould conveying board, sliding connection mould on the mould conveying board, frame construction comprises rectangle auxiliary beam and stand, fixedly connected with X axial linear motion unit on the X direction auxiliary beam, one side Y direction auxiliary beam top is equipped with Y axial linear motion unit, be connected with Z axle ligature structure on the Y axial linear motion unit, Y axial motion unit is sliding motion at X axial linear motion unit, X axial linear motion unit one side fixedly connected with guide rail, sliding connection has the transmission drag chain on the guide rail. Automatic ligature production system through automatic ligature rifle, X axial linear motion unit and Y axial motion unit cooperation motion, realizes the automatic ligature of muscle cage, improves ligature efficiency.

The prior device gradually exposes the defects of the technology along with production and use, and mainly shows the following aspects:

first, because the steel reinforcement cage is bulky, the automation line production beat is fast, and the number of points that need the ligature is many, because the weight of bundle silk dish is big, causes the ligature machine to be difficult to drive bundle silk dish and puts the silk for can only place the little bundle silk dish of weight, increase the number of times of changing bundle silk dish, reduce work efficiency.

Secondly, the wire feeding speed of the wire feeder is required to be consistent with that of the steel bar binding machine in the binding process, and the mechanical inertia of the wire binding disc with large weight is much larger, so that the consistency of the wire feeding speed and the binding speed is difficult to ensure, and the binding efficiency of the binding machine is reduced.

In view of the above, the prior art is obviously inconvenient and disadvantageous in practical use, and needs to be improved.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects in the prior art, the utility model provides an automatic binding device, which is used for solving the problems that the device in the traditional technology has more times of replacing a wire binding disc and the labor intensity is improved; and the consistency of the wire feeding speed and the binding speed is difficult to ensure, and the binding efficiency of the binding machine is reduced.

In order to achieve the purpose, the utility model provides the following technical scheme:

the utility model provides an automatic ligature device, includes and send a machine, send the output of machine to still be connected with along the strapper of vertical slip setting, the strapper with send and be equipped with the flexible guard shield of bundling temporary storage between the machine.

As an optimized scheme, the wire feeding machine is further provided with a ram, the wire feeding machine is installed on the ram, a wire bundling disc installation seat is fixedly connected to the ram, and a wire bundling disc is connected to the wire bundling disc installation seat.

As an optimized scheme, the ram is slidably mounted on the movable cross beam through a transverse moving mechanism.

As an optimized scheme, the movable cross beam is slidably mounted on the cross beam supporting frame through a longitudinal moving mechanism.

As an optimized scheme, a cylinder with a guide rod is further vertically and fixedly connected to the ram, and the binding machine is connected with the cylinder with the guide rod through an extension rod.

As an optimized scheme, the transverse moving mechanism comprises a transverse guide rail fixedly connected to the moving beam, and the ram is slidably mounted on the transverse guide rail through a sliding block.

As an optimized scheme, a transverse rack is fixedly connected to the movable cross beam along the sliding direction of the ram, and a transverse gear meshed with the transverse rack is rotatably mounted on the ram.

As an optimized scheme, the longitudinal moving mechanism comprises a longitudinal guide rail fixedly connected to the cross beam supporting frame, and a moving seat is slidably mounted on the longitudinal guide rail.

As an optimized scheme, the positions of the two ends of the longitudinal guide rail are respectively and relatively fixedly connected with a limiting buffer.

As an optimized scheme, the positions of the two ends of the transverse guide rail are respectively and fixedly connected with a limiting block.

As an optimized scheme, the lower end part of the temporary wire-binding telescopic shield is fixedly connected to the shell of the binding machine, and the upper end part of the temporary wire-binding telescopic shield is fixedly connected to the shell of the wire feeder.

As an optimized scheme, the wire binding disc mounting seat is provided with a wire binding disc.

As an optimized scheme, a first servo speed reducer for driving the longitudinal gear to rotate is fixedly connected to the moving seat.

As an optimized scheme, a second servo speed reducer for driving the transverse gear to rotate is fixedly connected to the ram.

As an optimized scheme, a third servo speed reducer for driving the wire feeder to rotate is further fixedly connected to the wire feeder.

As an optimized scheme, the extension rod is fixedly connected to the cylinder with the guide rod through a transition plate.

Compared with the prior art, the utility model has the beneficial effects that:

the device adopts the wire feeder, so that the binding wires required for binding once are sent out in advance for temporary storage, and the problem that the consistency of the wire feeding speed and the binding speed is difficult to ensure is solved;

by arranging the temporary binding wire storage telescopic shield, the wire feeder feeds the binding wire into the temporary binding wire storage telescopic shield in advance to temporarily store the binding wire, and restrains the binding wire from being exposed, so that the binding wire required by the next binding machine is met;

the automatic binding of the reinforcement cage is realized, and the problems of high labor intensity, unstable binding quality and requirement of certain operation proficiency of workers in the traditional manual binding operation are solved;

the weight of a wire bundling disc carried by a handheld steel bar bundling machine in the current market is about 0.4kg, the wire bundling quantity is small, and the requirements of high production beat and multiple binding points of an automatic production line of a steel bar cage cannot be met, the wire bundling disc with the weight of 50kg can be used in the scheme, and the wire changing frequency is greatly reduced so as to adapt to the requirements of the automatic production line of the steel bar cage;

the production efficiency of the reinforcement cage can be improved to more than 2 times at present, and the production cost of the reinforcement cage can be reduced to 0.7 time at present;

the plurality of components are detachably mounted, so that convenience in assembly and daily maintenance is realized, the working intensity is greatly reduced, and the working efficiency is improved; the parts are few, and the process is simple and convenient; the structure is simple, and the service life is long; simple and convenient operation and control, easy large-scale manufacture and installation and wide application range.

Drawings

In order to more clearly illustrate the detailed description of the utility model or the technical solutions in the prior art, the drawings that are needed in the detailed description of the utility model or the prior art will be briefly described below. Throughout the drawings, like elements or portions are generally identified by like reference numerals. In the drawings, elements or portions are not necessarily drawn to scale.

FIG. 1 is a schematic view of the structure of the present invention;

FIG. 2 is a schematic structural diagram of the lateral shifting mechanism of the present invention;

FIG. 3 is a schematic view of the cross beam support of the present invention;

fig. 4 is an enlarged schematic view of a portion a in fig. 3.

In the figure: 1-ram; 2-wire binding disc mounting seat; 3-a wire feeder; 4-a binding machine; 5-cylinder with guide rod; 6-temporary storage of the binding wire and the telescopic shield; 7-extension rod; 8-a transition plate; 9-wire binding disc; 10-a third servo reducer; 11-a second servo reducer; 12-a transverse gear; 13-a transverse guide rail; 14-a slide block; 15-a limiting block; 16-a transverse rack; 17-moving the beam; 18-a mobile seat; 19-a limit buffer; 20-longitudinal guide rails; 21-beam support frame.

Detailed Description

Embodiments of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for illustrating the technical solutions of the present invention more clearly, and therefore are only examples, and the protection scope of the present invention is not limited thereby.

As shown in fig. 1 to 4, the automatic binding device includes a ram 1, a wire binding disk mounting seat 2 is fixedly connected to the ram 1, a wire feeding machine 3 is further provided on the ram 1, an output end of the wire feeding machine 3 is further connected to a binding machine 4 which is vertically slidably provided, a wire binding temporary telescopic shield 6 is provided between the binding machine 4 and the wire feeding machine 3, and the binding wire is restrained from being exposed.

The wire feeder 3 and the strapping machine 4 are of a structure common in daily life, and are not innovative in the scheme, so that the detailed description is omitted.

The ram 1 is slidably mounted on the movable beam 17 by a lateral movement mechanism.

The movable beam 17 is slidably mounted on a beam support frame 21 by a longitudinal movement mechanism.

The ram 1 is also vertically and fixedly connected with a cylinder 5 with a guide rod, and the binding machine is connected with the cylinder 5 with the guide rod through an extension rod.

The transverse moving mechanism comprises a transverse guide rail 13 fixedly connected to a moving beam 17, and the ram 1 is slidably mounted on the transverse guide rail 13 through a slide block 14.

The moving beam 17 is also fixedly connected with a transverse rack 16 along the sliding direction of the ram 1, and the ram 1 is rotatably provided with a transverse gear 12 meshed with the transverse rack 16.

The longitudinal moving mechanism comprises a longitudinal guide rail 20 fixedly connected to a cross beam support frame 21, and a moving seat 18 is slidably mounted on the longitudinal guide rail 20.

The longitudinal guide rails 20 are also fixedly connected with limit buffers 19 at two ends respectively.

The transverse guide rails 13 are also fixedly connected with limit blocks 15 at two ends respectively.

The lower end part of the temporary wire-binding telescopic shield 6 is fixedly connected to the shell of the binding machine 4, and the upper end part is fixedly connected to the shell of the wire feeder 3.

The wire bundling disc mounting seat 2 is provided with a wire bundling disc 9.

A first servo reducer 20 for driving the longitudinal gear 19 to rotate is fixedly connected to the movable seat 18.

The ram 1 is fixedly connected with a second servo speed reducer 11 which drives the transverse gear 12 to rotate.

The wire feeder 3 is also fixedly connected with a third servo reducer 10 for driving the wire feeder to rotate.

The extension rod is fixedly connected to the cylinder 5 with the guide rod through a transition plate 8.

The working process of the device is as follows:

leading out the binding wire in the binding wire disc 9 with the weight of 50 kilograms, penetrating the binding wire into a wire inlet of the wire feeder 3, and then penetrating the binding wire out of a wire outlet of the wire feeder 3; the binding wire passes through the binding wire temporary storage telescopic shield 6; penetrating the binding wire into a wire inlet of a steel bar binding machine 4; the preparation work of automatic binding can be completed;

if the steel bar binding machine 4 needs to consume 0.5 m of binding wire at one binding point, the third servo speed reducer 10 obtains an electric signal to control the wire feeder 3 to send out 0.5 m of binding wire, and at the moment, the 0.5 m of binding wire is temporarily stored in the binding wire temporary storage telescopic shield 6; after the wire feeding action is finished, the air cylinder 5 with the guide rod enters air to drive the steel bar binding machine 4 to descend to the binding point position; after the descending action is finished, the steel bar binding machine 4 obtains an electric signal to bind the binding points; after the binding action is finished, the air cylinder 5 with the guide rod gives out air to drive the steel bar binding machine 4 to ascend to the initial position; after the ascending action is finished, the second servo reducer 11 drives the ram 1 to move along the direction of the transverse rib and move to the position above the next binding point; thus, completing the automatic binding process of one binding point;

after the moving action is finished, the third servo speed reducer 10 obtains an electric signal to control the wire feeder 3 to send out a next section of 0.5 m binding wire, and the automatic binding step of one binding point is repeated to bind the binding points in the transverse rib direction;

after the binding of the binding points in the direction of the row of transverse ribs is finished, the first servo speed reducer 20 drives the transverse moving mechanism to move to the upper side of the next binding point in the direction of the longitudinal ribs, and the automatic binding of the cross position of each steel bar of the whole steel bar cage framework can be finished by repeating the automatic binding steps.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims

1. An automatic ligature device, its characterized in that: including sending a machine (3), the output that send a machine (3) still is provided with along vertical gliding strapper (4), strapper (4) with send and be equipped with the flexible guard shield (6) of bundling temporary storage between the machine (3).

2. An automatic banding device as claimed in claim 1, characterized in that: still include ram (1), send silk machine (3) install in ram (1), the rigid coupling has bundle silk dish mount pad (2) on ram (1), be connected with bundle silk dish on bundle silk dish mount pad (2).

3. An automatic banding device as claimed in claim 2, characterized in that: the ram (1) is arranged on the movable cross beam (17) in a sliding mode through a transverse moving mechanism.

4. An automatic banding device as claimed in claim 3, characterized in that: the movable cross beam (17) is arranged on the cross beam supporting frame (21) in a sliding mode through a longitudinal moving mechanism.

5. The automatic ligating apparatus of claim 2, wherein: and a cylinder (5) with a guide rod is also vertically and fixedly connected to the ram (1), and the binding machine (4) is connected with the cylinder (5) with the guide rod through an extension rod (7).

6. An automatic banding device as claimed in claim 3, characterized in that: the transverse moving mechanism comprises a transverse guide rail (13) fixedly connected to the moving beam (17), and the ram (1) is slidably mounted on the transverse guide rail (13) through a sliding block (14).

7. An automatic banding device as claimed in claim 6, characterized in that: and the movable cross beam (17) is fixedly connected with a transverse rack (16) along the sliding direction of the ram (1), and the ram (1) is rotatably provided with a transverse gear (12) meshed with the transverse rack (16).

8. An automatic banding device as claimed in claim 4, characterized in that: the longitudinal moving mechanism comprises a longitudinal guide rail (20) fixedly connected to the cross beam support frame (21), and a moving seat (18) is installed on the longitudinal guide rail (20) in a sliding mode.

9. An automatic banding device as claimed in claim 8, characterized in that: the positions of the two ends of the longitudinal guide rail (20) are respectively and relatively fixedly connected with a limiting buffer (19).

10. An automatic banding device as claimed in claim 6, characterized in that: and the positions of the two ends of the transverse guide rail (13) are respectively and fixedly connected with a limiting block (15).