CN108177992A - A kind of automatic docking device on bagged material car loader - Google Patents
A kind of automatic docking device on bagged material car loader Download PDFInfo
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- CN108177992A CN108177992A CN201810091752.1A CN201810091752A CN108177992A CN 108177992 A CN108177992 A CN 108177992A CN 201810091752 A CN201810091752 A CN 201810091752A CN 108177992 A CN108177992 A CN 108177992A
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- packet
- fall
- platform
- traversing
- pendulum
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0238—Bags
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The present invention provides the automatic docking device on a kind of bagged material car loader, including the transverse moving mechanism for falling packet platform, the Luo Bao mobile mechanisms for making to fall the back-and-forth motion of packet platform, Shi Luobao mobile mechanisms transverse shifting for being used for material marshalling with falling packet, the front and back end of Luo Bao mobile mechanisms is connected with front end positioning baffle and bag pulling mechanism, the intermediate crane span structure being connect with transverse moving mechanism is equipped between bag pulling mechanism and Luo Bao mobile mechanisms, is connected on intermediate crane span structure and is stopped packet platform, send turn-up mechanism and pendulum turn-up mechanism.The present invention passes through to turn-up mechanism is sent to realize that the stacking of material diversified forms is organized into groups with putting the timing control of turn-up mechanism；It is put off by Luo Bao mobile mechanisms and the stacking for falling packet platform realization material；Realize that the stacking of material positions with bag pulling mechanism by transverse moving mechanism, front end positioning baffle；Control is accurately positioned by transverse moving mechanism, the automatic stacking between arbitrary material size and arbitrary compartment, which loads, to be realized to the neat splicing of multiple stacking cycle progress in box width direction.
Description
Technical field
The present invention relates to material transfer equipment fields, and in particular to the automatic stacking dress on a kind of bagged material car loader
It puts.
Background technology
In overwhelming majority company of China by being accomplished manually, existing semi-automatic carloader still needs to manually for the entrucking of bagged cement
By in bagged cement stacking to compartment, the labor intensity of worker is still larger, and entrucking efficiency is difficult to improve, and due to building ring
Border is severe, and the sucking of dust etc. is big to the actual bodily harm of worker.Patent 201410424111.5 discloses full-automatic bagged cement
Carloader unloads bag apparatus and includes four and unload packet gate, is that two forward directions unload packet gate and two are reversely unloaded packet gate respectively, real
Show the automatic loading of bagged cement, eliminate artificial carrying.But the carloader can only realize the laterally straight of packed water mud drum
Line arranges, it is impossible to realize vertical and horizontal mixed and alternate placing materials requirement, stacking stability is poor, since domestic boxcar is kept off
Plate is not high, and the stacking height of cement packet can be well beyond compartment baffle, this just greatly increases the danger of long-distance transport, and should
Carloader use condition is limited, it is impossible to meet the automatic loading requirement that arbitrary packed size adapts to various specifications vehicle automatically.
Invention content
Automatic docking device provided by the invention, solve the packed size of existing market various specifications and different model vehicle it
Between Full automatic loading problem, realize that arbitrary packed size meets the adaptive stacking entrucking requirement of arbitrary car sizes, realize steady
Solid crisscross stacking marshalling, realize material put off steadily, stacking is neat, and speed is fast, it is efficient wait automatic loadings require.
In order to solve the above technical problems, used technical solution is：
Automatic docking device on a kind of bagged material car loader, including being used to provide material stacking grouping activity and stacking falls packet
Operation falls packet platform, is connected to the top for falling packet platform and can make to fall packet platform and fall packet moving machine what front-rear direction moved
Structure is movably connected in the lateral shifting that above Luo Bao mobile mechanisms and energy Shi Luobao mobile mechanisms move left and right along box width direction
Motivation structure, the front and back end of the Luo Bao mobile mechanisms, which is respectively equipped with, to be connected in Luo Bao mobile mechanisms falling Bao Ping to material
The front end positioning baffle and bag pulling mechanism of front and rear positioning when being organized into groups in platform, the bag pulling mechanism fall packet platform movement when pair
Fall packet platform rear alignment material squeezed and promote in fall packet platform front end material slide, the bag pulling mechanism with
The intermediate crane span structure for extending to and falling and connecting above packet platform and with the transverse moving mechanism is equipped between Luo Bao mobile mechanisms, it is described
From rear end, extreme direction is connected in turn and receives stopping packet platform, stopping Bao Ping for material and temporary storage material forward on intermediate crane span structure
Material on platform, which is orderly sent to, falls sending turn-up mechanism and arrangement marshalling is carried out to the material that falls on packet platform on packet platform
Put turn-up mechanism.
Further, the transverse moving mechanism includes traversing frame, is arranged on traversing the traversing of frame front and rear sides and leads
Rail, the traversing connecting plate for being flexibly connected with the traversing guide rail in both sides and being fixedly connected with Luo Bao mobile mechanisms respectively, be fixed on it is traversing
Traversing transmission belt component on frame is connected on traversing frame to drive the traversing servo of the traversing transmission belt component electric
Machine and the traversing dragging briquetting for being connected to traversing transmission belt component, the traversing transmission belt component by it is traversing dragging briquetting with
The Luo Bao mobile mechanisms connect and Luo Bao mobile mechanisms are driven to be moved left and right along traversing guide rail.Wherein described traversing transmission belt group
Part include connect with traversing servo motor shaft coupling, active synchronization belt wheel, synchronous cog belt, driven synchronous pulley, pulley shaft,
Away from adjust pad, the traversing guide rail includes the linear guide and lives with the linear guide for bearing and bearing block, toothed belt installation center
The mobile sliding block of dynamic connection, the traversing connecting plate are moved with mobile sliding block rigid connection and with mobile sliding block along the linear guide is synchronous
It is dynamic, the traversing dragging briquetting with synchronous tooth profile band connection and with synchronous cog belt synchronizing moving, the traversing servo motor leads to
It crosses shaft coupling and active synchronization band wheel drive synchronous cog belt rotation and traversing dragging briquetting is driven to move Shi Luobao mobile mechanisms
It is moved left and right along traversing guide rail.
Further, the packet platform that falls includes falling packet bottom plate, even for provide that material stacking marshalling and stacking fall packet
It is connected on and falls falling packet connecting plate, being connected to both sides and fall between packet connecting plate and fall packet dragging crossbeam for packet bottom plate both sides；It is described to fall packet
Mobile mechanism include fall move frame, fall move frame at left and right sides of connect fall move guide rail, be connected to fall move frame on the shifting that falls watch
It takes motor, fall shifting transmission with falling to move servo motor and be connected and fixed to fall to move falling on frame and move transmission belt component and being connected to
Falling with component moves dragging briquetting, and the shifting frame that falls drags crossbeam equipped with the shifting that falls being connect with transverse moving mechanism, described
Packet connecting plate is fallen to move guide rail with described fall and connect, it is described fall move transmission belt component with it is described fall to move drag briquetting and connect and drive and fall
Packet platform is moved forward and backward along shifting guide rail is fallen.Wherein described fall moves transmission belt component including with falling the shaft coupling for moving servo motor and connecting
Device, active synchronization belt wheel, synchronous cog belt, driven synchronous pulley, pulley shaft, bearing and bearing block, toothed belt installation center away from
Adjust pad, the shifting guide rail that falls is made of the linear guide and the mobile sliding block being flexibly connected with the linear guide, described to fall Bao Lian
For fishplate bar with mobile sliding block rigid connection and with mobile sliding block along the linear guide synchronizing moving, described fall moves dragging briquetting and toothed belt
Connect and with synchronous cog belt synchronizing moving, it is described fall move servo motor pass through shaft coupling and active synchronization band wheel drive synchronous gear
Shape band rotate and drive fall shifting dragging briquetting movement make and fall shifting dragging briquetting it is rigidly connected fall packet dragging crossbeam synchronizing moving
And drive falls packet platform and is moved forward and backward along shifting guide rail is fallen.
Further, described to fall the inclination of packet bottom plate and be connected to and fall on packet connecting plate, angle of inclination is 4 ~ 8 °, using smooth
Plank is made of the arrangement of unpowered roller group.
Further, the bag pulling mechanism includes being connected to pushing away bag support, pushing away and connect on bag support in Luo Bao mobile mechanisms
What is connect pushes away packet cylinder and with pushing away the wrapper sheet that pushes away that packet cylinder connect, and the packet cylinder that pushes away makes to push away wrapper sheet pair when falling the movement of packet platform
Fall packet platform rear alignment material carry out squeeze promote in fall packet platform front end material slide.
Further, the intermediate crane span structure include the preceding connecting plate that is connect respectively with transverse moving mechanism front-end and back-end and
Afterwards connecting plate, be connected to the crane span structure side plates of the preceding connecting plate and rear connecting plate both sides, it is described stop packet platform, send turn-up mechanism and
Pendulum turn-up mechanism is connected on the crane span structure side plate of both sides.
Further, the packet platform that stops stops packet frame, with stopping packet frame including tilting to be connected on the crane span structure plate of both sides
Connection is for receiving and temporary storage material stops packet platen, and the packet platen that stops is using smooth plank or by unpowered roller
Group arrangement composition.
Further, it is described that turn-up mechanism is sent to send packet including being set to stop being connected on crane span structure side plate above packet platform front end
Frame, be connected to send on packet frame and with it is described stop packet platform parallel setting send band and set on send band tail end and with
Send the elasticity adjustment structure for being used for adjustment and sending band and stopping height between packet platform that packet frame connects.It is wherein described to send band packet
Motor, retarder, big small pulley peace belt are included, the elasticity adjustment structure includes connecting with both sides crane span structure side plate fixed horizontal
Bar, with sending the movable cross bar that packet frame is connect, the groups of springs of adjustable stiffness being connect with two cross bars.
Further, the pendulum turn-up mechanism includes the pendulum bag support being connected on crane span structure side plate, is connected to pendulum packet branch
The cross slide way of frame rear and front end is secondary, is flexibly connected with the cross slide way pair at both ends longitudinal rail pair, before longitudinal rail pair
It both ends are movably connected with afterwards pendulum packet lever, the pendulum packet cylinder being connect respectively with the pendulum packet lever at both ends and is led set on longitudinal direction
The pendulum wrapper sheet that the secondary lower section of rail is connect with longitudinal rail pair, the pendulum packet cylinder are each attached on pendulum bag support, the pendulum packet cylinder
Promote to put packet lever and be slided on longitudinal rail and transversely guide rail is reciprocating with movable pendulum wrapper sheet.Wherein described longitudinal rail
Secondary and cross slide way pair includes the linear guide and the mobile sliding block being flexibly connected with the linear guide, and the pendulum packet lever is by lever
The three rolling friction rotary pairs composition formed with multiple rolling bearings, the rotary pair and pendulum bag support activity of described lever one end
Connection, the rotary pair of the other end are flexibly connected with the mobile sliding block of longitudinal rail pair, intermediate rotary pair and the cylinder activity of pendulum packet
Connection, the mobile sliding block of the linear guide both ends of the longitudinal rail pair respectively with former and later two cross slide ways pair is connect, described
Two the linear guides of cross slide way pair and pendulum bag support rigid connection.
Further, the front end positioning baffle moves frame rigid connection with falling, and front end positioning baffle is used to fall packet platform
The stroke end of forward direction movement, for preventing from falling after packet platform from falling packet platform front end from the material of turn-up mechanism is sent to enter
It slides, arranges for making to fall material in packet platform when stacking is organized into groups by front-rear direction benchmark of front end positioning baffle, use
In when stacking falls packet using front end positioning baffle as front and rear benchmark carry out stacking positioning；Front end positioning baffle cooperates with pushing away wrapper sheet
Falling before packet platform moves, which is compressed in material, pushes away between wrapper sheet and front end positioning baffle and keeps stable, intensive stacking marshalling
State, fall material that extruding is kept during the movement of packet platform overcome material and fall frictional force between packet bottom plate and from recast
It is steadily fallen into compartment successively under from falling packet platform front end.
Advantageous effect：The present invention is by sending turn-up mechanism orderly to control the transmission of bagged material；By intermediate crane span structure, stop Bao Ping
Platform, send turn-up mechanism and put turn-up mechanism Collaborative Control realize multi-quantity bagged material fall it is alternately a variety of in length and breadth in packet platform
The stacking marshalling of form；Realize that material is falling the positioning of the stacking in packet platform by bag pulling mechanism, front end positioning baffle；By falling
Packet mobile mechanism, fall packet platform and bag pulling mechanism collaborative work make arrangement neat material smoothly fall into compartment, reduce punching
It hits and dust pollution, realizes that the accurate stacking of material falls packet；The arrangement of each of which layer code packet is divided by transverse moving mechanism
It solves and is organized into groups for multiple stacking, neat splicing of the multiple stacking marshalling along overall width is then completed by laterally accurate stacking positioning, it is real
The incumbent packed size of meaning adapts to the adaptive stacking entrucking requirement between arbitrary car sizes entrucking.The present invention realizes material entirely certainly
Dynamicization stacking entrucking operates, and reduces hand labor intensity, improves working efficiency, and present apparatus designing scheme is novel, structure letter
Single, practicability is wide.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the structure diagram of transverse moving mechanism of the present invention；
Fig. 3 is the structure diagram of decline packet platform of the present invention, Luo Bao mobile mechanisms and bag pulling mechanism；
Fig. 4 is the intermediate crane span structure of the present invention, stops packet platform, send turn-up mechanism and put the structure diagram of turn-up mechanism；
In figure：1st, transverse moving mechanism；11st, traversing frame；12nd, traversing guide rail；13rd, traversing connecting plate；14th, traversing servo electricity
Machine；15th, traversing transmission belt component；16th, traversing dragging briquetting；2nd, Luo Bao mobile mechanisms；21st, shifting frame is fallen；22nd, shifting is fallen to lead
Rail；23rd, shifting servo motor is fallen；24th, it falls and moves transmission belt component；25th, shifting dragging crossbeam is fallen；26th, shifting dragging briquetting is fallen；3rd, front end
Positioning baffle；4th, packet platform is fallen；41st, packet bottom plate is fallen；42nd, packet connecting plate is fallen；43rd, packet dragging crossbeam is fallen；5th, bag pulling mechanism；51、
Push away bag support；52nd, packet cylinder is pushed away；53rd, wrapper sheet is pushed away；6th, intermediate crane span structure；61st, crane span structure side plate；62nd, preceding connecting plate；Connecting plate after 63；
7th, stop packet platform；71st, stop packet frame；72nd, stop packet platen；8th, turn-up mechanism is sent；81st, packet frame is sent；82nd, band component is sent；83rd, bullet
Property adjustment structure；9th, turn-up mechanism is put；91st, bag support is put；92nd, cross slide way pair；93rd, longitudinal rail pair；94th, packet lever is put；
95th, packet cylinder is put；96th, wrapper sheet is put.
Specific embodiment
In the description of the present invention, unless otherwise indicated, the side of the instructions such as term " on " " under " " preceding " " rear " " left side " " right side "
Position or position relationship are merely to description is of the invention necessary with the device or structure of simplified description rather than instruction or hint meaning
With specific orientation, therefore it is not considered as limiting the invention.In addition, term " first " " second " etc. is only used for describing
Purpose, and it is not intended that instruction or hint relative importance.The present invention using at the positioning baffle of front end as front end, to stop packet platform
Locate as rear end.
The preferred embodiment of the present invention is described in further detail below in conjunction with the accompanying drawings, following preferred embodiment is used to illustrate
The present invention is not limited to the scope of the present invention.
As shown in Figure 1, the automatic docking device on bagged material car loader provided by the invention, including transverse moving mechanism
1st, Luo Bao mobile mechanisms 2, front end positioning baffle 3, fall packet platform 4, bag pulling mechanism 5, intermediate crane span structure 6, stop packet platform 7, send chartered plane
Structure 8 and pendulum turn-up mechanism 9, wherein transverse moving mechanism fixation is lifted on carloader.It is described fall packet platform reception send packet
The material that mechanism is sent into provides stacking grouping activity, performs stacking and falls package operation；The Luo Bao mobile mechanisms can make to fall Bao Ping
Platform is moved forward and backward falling to move on guide rail, is made to fall the material organized into groups in packet platform and is smoothly put off in conveying carriage successively；Institute
It states front end positioning baffle and falls packet positioning, dust-proof and sealing function with front end stacking, while there is prevention to fall in packet platform
From front end, free skating is fallen material before motion action is put off；The bag pulling mechanism can make to fall the material that arrangement is completed in packet platform
It is positioned with front end positioning baffle and limits it and be moved forward and backward falling in packet platform, while the mobile behaviour of packet is fallen for falling the execution of packet platform
As when the material fallen in packet platform is made to be slipped in compartment successively using front end positioning baffle to put off positioning datum；The intermediate axle
Frame is used to installation and stops packet platform and send turn-up mechanism and pendulum turn-up mechanism；The packet platform that stops is for continuous next in front of temporary storage
Expect and be snapped down to automatically to send turn-up mechanism, waiting send turn-up mechanism is intermittent to send packet；It is described that turn-up mechanism reception is sent to come on automatic stop packet platform
Material and chronologically requirement be delivered to and fall packet platform, the material that the pendulum turn-up mechanism can fall in packet platform feeding carries out laterally
Or longitudinal direction or mixing stacking marshalling are arranged；The transverse moving mechanism being capable of the left and right shifting on traversing guide rail of Shi Luobao mobile mechanisms
Dynamic, left and right stacking when marshalling material is put off in conveying carriage twice for left and right falls the positioning of packet.
As shown in figure 3, the packet platform 4 that falls receives the material that turn-up mechanism is sent to transmit using modularized design including being used for
And that is put falls packet bottom plate 41, is connected to and falls falling packet connecting plate 42, being connected to and fall between packet connecting plate for packet bottom plate both sides
Fall packet dragging crossbeam 43, it is described fall packet dragging crossbeam 43 in Luo Bao mobile mechanisms falling shifting drag briquetting 26 connect, it is described
The packet connecting plate 42 that falls of both sides is slidably connected with falling the shifting guide rail 22 that falls of shifting frame both sides in the Luo Bao mobile mechanisms, described to fall
The inclination of packet bottom plate is connected to both sides and falls on packet connecting plate, described to fall packet base plate inclination degree can guarantee material in the shorter time
Inside slide into the front end for falling packet bottom plate, preferably 4 ~ 8 °, it is described fall packet bottom plate by roller bracket component, unpowered long roller and
Unpowered short roller cylinder composition, and after the Parameters Optimal Design of unpowered short roller cylinder and unpowered long roller with can guarantee material into
It is rolling friction when entering to fall packet platform, wherein the parameter includes diameter, the length of unpowered short roller cylinder and unpowered long roller
And clipping room away from；There is multi-functional by the packet bottom plate that falls that unpowered short roller cylinder, unpowered long roller and roller stent form,
Ensure having into packet for several different locations by 3 platoon leader's short roller cylinder composite structures first under the premise of structural complexity is not increased
Packet channel is smoothly scrolled into, is secondly carried for pendulum turn-up mechanism for operating space, and behaviour is provided for crisscross stacking marshalling
Make space, finally push material for bag pulling mechanism and front end puts off positioning and provides operating space；Fall packet bottom plate overall length dimension ratio
It is slightly short to fall packet land lengths size, working efficiency can be improved to reduce Luo Bao mobile mechanisms impulse stroke；Fall packet bottom plate front end
Highly no more than 50mm, ensure that material can be smoothly put off in conveying carriage；Fall the packet preferred 2000mm of berm width size, energy
Box width under normal circumstances is adapted to require more than 2100mm vehicles automatic loading；In addition another embodiment party of packet bottom plate is fallen
Smooth steel plate and the minimum polyfluortetraethylene plate composite construction of friction coefficient may be used in formula, substitutes multiple roll barrel structure.
As shown in figure 3, the Luo Bao mobile mechanisms 2 use modularized design, frame 21 is moved including falling, it is described to fall shifting frame
The left and right sides be equipped with falls move guide rail 22, it is described fall move frame be equipped with fall move servo motor 23, it is described fall move servo motor be used for
Driving is fixed on to fall and moves falling on frame and move transmission belt component 24, it is described fall to move on transmission belt component to be connected with fall shifting dragging briquetting
26, the packet connecting plate that falls fallen on packet platform is slidably connected with the shifting guide rail that falls, described to fall shifting dragging briquetting 26 and Luo Bao
Falling packet dragging crossbeam 43 on platform connects, and falls to move servo motor driving synchronous belt component and drive and entirely falls packet platform 4 and move along falling
Guide rail 22 slides, practice process i.e. along transport vehicle carriage length direction be moved forward and backward, it is described fall move frame be equipped with
The shifting that falls of traversing dragging briquetting connection on transverse moving mechanism drags crossbeam 25.As shown in figure 3, the bag pulling mechanism 5 uses
Modularized design pushes away bag support 51 including what is connect with Luo Bao mobile mechanisms back-end framework both sides, and described push away connects on bag support
Have it is double push away packet cylinder 52, it is described it is double push away packet cylinder and connect with pushing away wrapper sheet 53, the packet cylinder that pushes away makes to push away wrapper sheet and fall on packet platform
Material contact.As shown in figure 3, being connected with front end positioning baffle 3 in the front end of Luo Bao mobile mechanisms mobility framework, falling
Packet platform has material into fashionable, prevents material since inertia is slided along land packet bottom plate and is slid from front end, while pushed away described
Make to fall under turn-up mechanism synergistic effect one group of material having been organized into groups on packet bottom plate stacking fall in packet procedures using front end positioning baffle as
Benchmark starts to fall into compartment designated position successively.During practice, bag pulling mechanism makes what stacking had been organized into groups when working
Bagged material, which is maintained at, to be pushed away between wrapper sheet and front end positioning baffle, the material marshalling arrangement knot that one group to be put off on packet bottom plate is fallen
Shu Hou, it is described to push away wrapper sheet forward movement, there is angle of inclination due to falling packet bottom plate, push away the material that the marshalling of wrapper sheet compress somewhat has been arranged
One group of material to be put off may be fixed on to push away between wrapper sheet and front end positioning baffle, moves backward fall Bao Ping at this time
Platform, fixation material smoothly fall into compartment designated position successively under Gravitative Loads, and packet function is fallen so as to fulfill stacking.
As shown in figure 4, the intermediate crane span structure 6 includes the preceding connecting plate being connect respectively with transverse moving mechanism front-end and back-end
62 with rear connecting plate 63, the both sides of the preceding connecting plate and rear connecting plate with falling shifting guide rail direction in Luo Bao mobile mechanisms by putting down
Two blocks of capable crane span structure side plates 61 connect, described to stop packet platform, send turn-up mechanism and pendulum turn-up mechanism along after the intermediate crane span structure
Extreme direction is connected in turn on crane span structure side plate forward at end.
As shown in figure 4, the packet platform 7 that stops is stopped using modularized design including tilting to be connected on the crane span structure plate of both sides
Packet frame 71 connect to receive and temporary storage material stops packet platen 72 with stopping packet frame, and the packet platen that stops is using light
Sliding plank is made of the arrangement of unpowered roller group, and diameter, spacing, quantity and the integral installation inclination angle of in the middle of the roller are according to feelings
Depending on condition, can guarantee the sufficient amount of material of temporary storage, and ensure that material has enough sliding forces and makes material automatic
The front end for sending turn-up mechanism is slipped down to, while does not occur at the lower material of inertia force effect and goes out and send turn-up mechanism.As shown in figure 4, institute
It states and send turn-up mechanism using modularized design, packet frame 81 is sent, with sending what packet frame connect to send packet including what is connect with crane span structure side plate
With 82 and it is connected between on crane span structure for adjusting elasticity adjustment structure 83 of the material by height, wherein described send band packet
Motor, retarder, big small pulley peace belt are included, the elasticity adjustment structure includes connecting with both sides crane span structure side plate fixed horizontal
Bar, with sending the movable cross bar that packet frame is connect, the groups of springs of adjustable stiffness being connect with two cross bars.Send band parameter optimization
After design, it not only can guarantee enough acceleration and accelerating travel, but also damage is not generated to container packing bag, and sent going out for turn-up mechanism
Speed packet is not less than 1.5 meter per seconds, and turn-up mechanism is sent the material and follow-up supplied materials being parked on packet platform can chronologically to be required
It is fallen in packet platform along the axis of symmetry of turn-up mechanism is sent accurately to be sent into.
As shown in figure 4, the pendulum turn-up mechanism 9 uses modularized design, including the pendulum bag support being connected on crane span structure side plate
91st, the cross slide way pair 92 for being connected to pendulum bag support rear and front end, the longitudinal direction being flexibly connected with the cross slide way pair at both ends
Guideway 93, with the pendulum packet lever 94 of longitudinal rail pair rear and front end flexible connection, connect respectively with the pendulum packet lever at both ends
Packet cylinder 95 and the pendulum wrapper sheet 96 being connected under longitudinal rail pair are put, wherein the longitudinal rail pair and cross slide way pair are wrapped
The mobile sliding block for including the linear guide and being flexibly connected with the linear guide, the pendulum packet lever are made of lever and multiple rolling bearings
Three rolling friction rotary pairs composition, the rotary pair of described lever one end is flexibly connected with putting bag support, the revolution of the other end
Pair is flexibly connected with the mobile sliding block of longitudinal rail pair, and intermediate rotary pair is flexibly connected with pendulum packet cylinder, the longitudinal rail
Mobile sliding block of the secondary the linear guide both ends respectively with former and later two cross slide ways pair is connect, and two of the cross slide way pair are straight
Line guide rail and pendulum bag support rigid connection, the pendulum packet cylinder promote pendulum packet lever to be slided in the linear guide of longitudinal rail pair
And the linear guide with movable pendulum wrapper sheet transversely guideway is reciprocating.The pendulum turn-up mechanism, can using horizontal layout designs
To reduce the size of short transverse, allow the leftward or rightward bidirectional swinging of pendulum wrapper sheet using the design of single pendulum plate bidirectional swinging；
Putting packet lever has displacement and speed amplification, magnification ratio 1：6, the impulse stroke and swing speed of increase pendulum wrapper sheet；
Several damping modules are inlayed in pendulum wrapper sheet both sides, reduces the impact that pendulum wrapper sheet reaches left and right stroke end, is driven using double cylinders
Improve pendulum packet ability.
As shown in Fig. 2, the transverse moving mechanism 1 uses modularized design, including traversing frame 11, it is arranged on traversing frame
The traversing guide rail 12 of frame front and rear sides, is fixed on traversing frame the traversing connecting plate 13 being connect respectively with the traversing guide rail in both sides
Traversing transmission belt component 15, the traversing transmission belt component is driven by traversing servo motor 14, the traversing transmission
The traversing dragging briquetting 16 being fixedly connected with transmission belt is equipped with component, the traversing dragging briquetting falls shifting frame with being fixed on
The shifting dragging crossbeam 25 that falls on 21 connects, and the traversing connecting plate is fixedly connected with falling shifting frame 21, the traversing transmission belt group
Part is connect and with falling the shifting dragging crossbeam that falls moved on frame by the traversing biography of traversing servo motor driving by traversing dragging briquetting
Send band component that entire Luo Bao mobile mechanisms is driven to be moved left and right along traversing guide rail, i.e. along a vehicle width direction left side during practice
It moves right.To solve automatic stacking entrucking requirement between arbitrary bagged material size and arbitrary compartment, first by intelligent control system
System plans optimal stacking type automatically according to material and car sizes, and so-called optimal stacking type means the entrucking in a manner of stacking,
The each layer of material arrangement of the pile formed with more packet materials can utilize compartment efficient loading space, crisscross row to greatest extent
Cloth forms neat, firm pile, while it is easy to control succinct to take into account automatic docking device operation；Secondly the stacking class planned
Each layer of code packet in type is decomposed into the two stacking group schemes in left and right, and the stacking marshalling of left and right two is respectively by falling packet moving machine
Structure, bag pulling mechanism and fall packet platform three collaboration along box width direction complete left and right stacking twice fall package operation, two subcategory numbers
Pile falls package operation and neatly splices one layer of code packet task in completion palletization, and left side stacking falls packet and the right stacking falls the neat of packet
Splicing is controlled by the accurate stacking positioning trip in transverse moving mechanism along box width direction and realized.
The use process of the present invention：Before automatic docking device brings into operation, background intelligent system is according to the packed of material
Size and car sizes cook up optimal stacking type, while each layer of code packet in stacking type is decomposed into left and right stacking and is compiled
Group or multiple stackings marshalling；Before starting palletization operations every time, the advanced traveling packet positioning action of automatic docking device falls packet movement
Mechanism drive falls packet platform and moves forward to front end positioning baffle position, completes car length direction and is positioned into packet, while laterally
Mobile mechanism drives by Luo Bao mobile mechanisms, falls the bag apparatus that falls that packet platform and bag pulling mechanism form and moved along box width direction
To the left side or the right into packet anchor point, complete laterally to position into packet, be to ensure subsequently to enter to fall packet platform into packet locating effect
Material be not introduced into and be arranged in fall packet bottom plate material stop its enter channel；Start to hold after positioning into packet
Row stacking grouping activity, have bagged material at regular intervals with certain initial velocity continuously from the conveying device of carloader into
Enter to stop packet platform, the front end for sending band is snapped down in inertia force and sliding force effect, if band is sent to be currently running, material is kept
Certain speed directly falls packet platform by the way that band is sent to enter, if band is sent to be in stop phase, the material temporary storage that enters
On packet platform is stopped, longitudinal direction or the 5 lateral materials of packet can be wrapped with temporary storage 3, when band is sent to start operation, the material that is introduced into
It is sent into after being accelerated by the effect for sending band and falls packet platform, subsequent material under sliding force effect moves to and send band automatically
Place, what is be operated send band continuously to fall material feeding on packet platform, and packet is sent after falling packet platform and filling up material into packet channel
Mechanism shuts down, and send turn-up mechanism that can identify the material packet number continuously sent out, and is sent into the material for falling packet platform at first in inertia force
It is slided under being acted on sliding force and falls the front end of packet bottom plate and limited by front end positioning baffle and stop sliding, be parked in and fall packet platform
Front end, the material being subsequently sent into sequentially enter into packet channel and form end to end resting state, put turn-up mechanism at this time and are connecing
It receives after turn-up mechanism is sent to send one group of material information, according to stacking type decision, control pendulum wrapper sheet is swung to the left or to the right, will be fallen
Packet bottom plate previous group material of being taken in puts the arrangement positions of stacking type projects, repeats to send packet pendulum packet loop after putting end-of-packet,
Until one group of stacking marshalling is completed；Stacking comes into effect stacking positioning action after organizing into groups, and is fallen by transverse moving mechanism drive
Bag apparatus is moved to stacking type along box width direction and plans the current stacking position location specified, completes box width side
To stacking position, while start bag pulling mechanism, push away the material that wrapper sheet compress somewhat has been organized into groups, be maintained at material and push away wrapper sheet
It maintains to stablize intensive marshalling state between the positioning baffle of front end, realize in the front-back direction on the basis of the positioning baffle of front end
Stacking positions；Stacking starts execution stacking and falls package operation after positioning, Luo Bao mobile mechanisms start, and synchronous belt passes through link block
Packet platform is fallen with dragging crossbeam drive to move backward along car length direction, since material is pushed away wrapper sheet and front end positioning baffle limit
System and it is immovable, the material fallen on packet bottom plate smoothly falls into compartment successively under self gravitation effect since front end
It is interior.Fallen into packet positioning, stacking marshalling, stacking positioning and stacking wrap four procedures constitute it is primary during automatic stacking entrucking
Stacking circulate operation.In practical stacking entrucking operation, along box width direction each layer of material entrucking in stacking type
Procedure decomposition for left and right stacking marshalling or more stacking marshalling, appoint by the entrucking that the cycle of stacking each time completes a stacking marshalling
One layer of stacking task is realized in business, the neat splicing that multiple stackings are grouped in compartment, and stacking marshalling splices by accurate stacking
Location control ensures that the neat splicing of left and right stacking marshalling or more stacking marshalling realizes arbitrary packed size and arbitrary vehicle
Adaptive stacking entrucking requirement between the size of compartment.
Since bagged material shape and size uncertainty exist, the elasticity adjustment structure of turn-up mechanism is sent according to the height of supplied materials
Degree, which can automatically adjust, send band briquetting height, and guarantee send turn-up mechanism to stablize running；By sending turn-up mechanism and pendulum turn-up mechanism collaboration behaviour
Make, realize in length and breadth mixing stacking marshalling of the bagged material of primary up to 12 packet quantity on packet bottom plate is fallen.
In order to make the objectives, technical solutions, and advantages of the present invention more concise, present invention embodiments above
It illustrates, is used only for the description present invention, it is impossible to be interpreted as limiting the scope of the present invention.It should be pointed out that it is all
All any modification, equivalent and improvement done within the spirit and principles in the present invention etc. should be included in the protection of the present invention
Within the scope of.Therefore, the protection domain of patent of the present invention should be determined by the appended claims.
Claims (9)
1. the automatic docking device on a kind of bagged material car loader, which is characterized in that provide material stacking marshalling including being used for
What operation and stacking fell package operation falls packet platform（4）, be connected to the top for falling packet platform and can make to fall packet platform in front-rear direction
Mobile Luo Bao mobile mechanisms（2）, be movably connected in above Luo Bao mobile mechanisms and can Shi Luobao mobile mechanisms in left-right direction
Mobile transverse moving mechanism（1）, the front and back end of the Luo Bao mobile mechanisms is respectively equipped with to be connected in Luo Bao mobile mechanisms and use
In to material fall organized into groups in packet platform when front and rear positioning front end positioning baffle（3）And bag pulling mechanism（5）, it is described to push away packet
Mechanism, which squeezes the material for falling packet platform rear alignment when falling the movement of packet platform and promotes to be in, falls packet platform front end
Material slides, be equipped between the bag pulling mechanism and Luo Bao mobile mechanisms extend to fall above packet platform and with the transverse shifting
The intermediate crane span structure of mechanism connection（6）, from rear end, extreme direction is connected in turn and receives material and interim forward on the intermediate crane span structure
That parks material stops packet platform（7）, the material stopped on packet platform is orderly sent to fall on packet platform and send turn-up mechanism（8）And
The pendulum turn-up mechanism of arrangement marshalling is carried out to the material fallen on packet platform（9）.
2. the automatic docking device on bagged material car loader according to claim 1, which is characterized in that described laterally to move
Motivation structure includes traversing frame（11）, be arranged on the traversing guide rails of traversing frame front and rear sides（12）, respectively with both sides are traversing leads
The traversing connecting plate that rail is flexibly connected and is fixedly connected with Luo Bao mobile mechanisms（13）, the traversing transmission that is fixed on traversing frame
Band component（15）, be connected on traversing frame to drive the traversing servo motor of the traversing transmission belt component（14）And even
It is connected on the traversing dragging briquetting of traversing transmission belt component（16）, the traversing transmission belt component by it is traversing dragging briquetting with it is described
Luo Bao mobile mechanisms connect and Luo Bao mobile mechanisms are driven to be moved left and right along traversing guide rail.
3. the automatic docking device on bagged material car loader according to claim 1, which is characterized in that described to fall Bao Ping
Platform includes falling packet bottom plate for provide that material stacking marshalling and stacking fall packet（41）, be connected to fall packet bottom plate both sides fall Bao Lian
Fishplate bar（42）, be connected to both sides and fall between packet connecting plate and fall packet dragging crossbeam（43）；The Luo Bao mobile mechanisms include falling shifting
Frame（21）, fall move frame at left and right sides of connect fall shifting guide rail（22）, be connected to fall move frame on fall shifting servo motor
（23）, with fall move servo motor be connected and fixed to fall move frame on falling move transmission belt component（24）And it is connected to and falls shifting biography
The dynamic shifting that falls on component drags briquetting（26）, it is described fall move frame be equipped with connect with transverse moving mechanism fall shifting dragging horizontal stroke
Beam（25）；The packet connecting plate that falls is connect with the shifting guide rail that falls, and the shifting transmission belt component that falls falls shifting dragging briquetting with described
Connect and drive fall packet platform along fall move guide rail be moved forward and backward.
4. the automatic docking device on bagged material car loader according to claim 3, which is characterized in that described to fall packet bottom
Plate inclination, which is connected to, to be fallen on packet connecting plate, and angle of inclination is 4 ~ 8 °, using smooth plank or by unpowered roller group arrangement group
Into.
5. the automatic docking device on bagged material car loader according to claim 1, which is characterized in that the bag-pushing mechanism
Structure includes being connected in Luo Bao mobile mechanisms pushing away bag support（51）, push away connected on bag support push away packet cylinder（52）And with pushing away
The connection of packet cylinder pushes away wrapper sheet（53）, it is described push away packet cylinder fall packet platform movement when make to push away wrapper sheet to falling packet platform rear alignment
Material carry out squeeze promote in fall packet platform front end material slide.
6. the automatic docking device on bagged material car loader according to claim 1, which is characterized in that the intermediate axle
Frame includes the preceding connecting plate being connect respectively with transverse moving mechanism front-end and back-end（62）With rear connecting plate（63）, be connected to it is described
Preceding connecting plate and the crane span structure side plate of rear connecting plate both sides（61）, it is described to stop packet platform, turn-up mechanism and pendulum turn-up mechanism is sent to be connected to
On the crane span structure side plate of both sides.
7. the automatic docking device on bagged material car loader according to claim 6, which is characterized in that described to stop Bao Ping
Platform includes tilting to be connected on the crane span structure side plate of both sides stopping packet frame（71）, be connected to stop on packet frame for receive and stop temporarily
Put material stops packet platen（72）, the packet platen that stops formed using smooth plank or by the arrangement of unpowered roller group.
8. the automatic docking device on bagged material car loader according to claim 6, which is characterized in that described to send chartered plane
Structure, which includes being set to stopping being connected on crane span structure side plate above packet platform front end, send packet frame（81）, be connected to and send on packet frame simultaneously
With it is described stop packet platform parallel setting send band（82）And set on sending band tail end and adjusted with sending that packet frame connect
The whole elasticity adjustment structure for sending band and stop height between packet platform（83）.
9. the automatic docking device on bagged material car loader according to claim 6, which is characterized in that the pendulum chartered plane
Structure includes the pendulum bag support being connected on crane span structure side plate（91）, be connected to the cross slide way pair of pendulum bag support rear and front end
（92）, the longitudinal rail pair that is flexibly connected with the cross slide way pair at both ends（93）, longitudinal rail pair rear and front end respectively activity
The pendulum packet lever of connection（94）, the pendulum packet cylinder that connect respectively with the pendulum packet lever at both ends（95）And under longitudinal rail pair
The pendulum wrapper sheet that side is connect with longitudinal rail pair（96）, the pendulum packet cylinder is each attached on pendulum bag support, described to put packet cylinder rush
Pendulum packet lever is made to be slided on longitudinal rail and transversely guide rail is reciprocating with movable pendulum wrapper sheet.
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| CN201810091752.1A CN108177992B (en) | 2018-01-30 | 2018-01-30 | Automatic stacking device on bagged material loading machine |
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|---|---|---|---|
| CN201810091752.1A CN108177992B (en) | 2018-01-30 | 2018-01-30 | Automatic stacking device on bagged material loading machine |
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| CN108177992B CN108177992B (en) | 2023-05-23 |
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| CN111776694A (en) * | 2020-07-02 | 2020-10-16 | 浙江兴宇机械科技有限公司 | Stripping mechanism |
| CN114644210A (en) * | 2022-05-20 | 2022-06-21 | 新合海机械(江苏)有限公司 | Stacking equipment for processing bagged cement |
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