CN206393814U - One kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod - Google Patents
One kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod Download PDFInfo
- Publication number
- CN206393814U CN206393814U CN201621332653.0U CN201621332653U CN206393814U CN 206393814 U CN206393814 U CN 206393814U CN 201621332653 U CN201621332653 U CN 201621332653U CN 206393814 U CN206393814 U CN 206393814U
- Authority
- CN
- China
- Prior art keywords
- side form
- mould
- scale
- tension rod
- reinforcement cage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model provides a kind of suitable for the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod, including end mould sidespin screw device and side form sidespin screw device.Automatic installation locking robot is after steel reinforcement cage integrally enters mould completion positioning, tension rod screws station start-up operation, side form both sides screwing device feeds and screwed to given size simultaneously, the screwing device of end mould has elevating function and is accurately positioned according to end mould tension rod height and position, two layers of tension rod above and below can screwing, quickly tension rod and presstressed reinforcing steel can be screwed together after the completion of screwing work, steel reinforcement cage conveying robot can be withdrawn from, screw device returns to equipment initial position, and mould turns sequence to next station.In batch production, phenomenon not in place is twisted or screwed without leakage using the automatic installation locking robot of track plates steel reinforcement cage tension rod, its efficiency high, quality is better than artificial, it is possible to decrease labor strength.
Description
Technical field
The utility model belongs to railway equipment technical field, relates in particular to a kind of suitable for ballastless track of high-speed railway
The automatic installation locking robot of plate steel reinforcement cage tension rod.
Background technology
At present, the non-fragment orbit that high-speed railway is used has that long lifespan, line status are good, be difficult rail swelling track, high speed
The advantages of stone tiny fragments of stone, coal, etc. splashes is not had during driving, a large amount of layings of the ballastless track structure on high-speed railway turn into development trend.
Precast track plate has the important meaning to improving railroad track laying speed, improving railway construction quality.Track plates batch
Prestressing stretching technique in amount production process is the core of track plates quality control, prestressing force integral tension and tensioning quality
Be critical to depending on tensioning system safety and precisely.
It is manually to be realized by the general utility tools such as crane and manual operations in existing track plates manufacturing process, it is therein
It is manually to link up with handling into mould that steel reinforcement cage, which is carried, and the installation of presstressed reinforcing steel and tension rod uses artificial manual operations,
Tensioning realizes that whole process time length and labor strength are big, and utilization of area rate is low using modular stretching machine.
Utility model content
The purpose of this utility model is that production efficiency is high, place in view of the above-mentioned problems, providing a kind of automation intensity height
Utilization rate is high, it is possible to decrease the automatic installation locking robot of track plates steel reinforcement cage tension rod of labor strength.
The technical solution adopted in the utility model is：One kind is applied to high speed railway fragments-free track slab steel reinforcement cage tension rod certainly
Dynamic installation locking robot, including end mould sidespin screw device and side form sidespin screw device, the end mould sidespin screw device include two
Individual scale end column, scale end column is provided between column up-down guide rail and guide rail clip, scale end column to be connected provided with column
Beam is connect, crossbeam is provided between column tie-beam lower end, two column up-down guide rails, crossbeam is connected with lifting locating oil cylinder, on crossbeam
Provided with end mould feeding sliding block, end mould feeding sliding block is determined provided with end mould feeding sliding block pressing plate and end mould scale feed arrangement, end mould
Chi feed arrangement is connected with end mould feed cylinder, and end mould feed cylinder one end is fixed on crossbeam；The side form sidespin screw device
Including side form scale end adjustment component, side form scale end base and side form scale end backing plate, it is provided with below the base of side form scale end
Side form scale end adjusts and is provided with above component and side form scale end backing plate, side form scale end base on side form guide rail, side form guide rail
Provided with side form guide rail clip and side form feeding sliding block, side form feeding sliding block feeds sliding block pressing plate provided with side form and side form scale enters
To device, side form scale feed arrangement is connected with side form feed cylinder.
It is preferred that, the end mould feed arrangement includes end mould lifting platform, and end mould lifting platform top is provided with end mould feed cylinder
It is connected on bearing, end mould scale feeding guide rail, end mould feed cylinder bearing with end mould feed cylinder, in the mould scale feeding guide rail of end
Provided with guide rail clip, end mould scale feeding guide rail one end is held below mould lifting platform provided with electricity provided with end mould scale feeding limited block
Machine A, motor A is connected with reductor A, and reductor A is connected with motor shaft end sprocket wheel A, motor shaft end sprocket wheel A by chain A with it is double
Main shaft screws A and is connected；
It is preferred that, crossbeam is provided with side form lifting slider, and side form lifting slider is provided with sliding block pressing plate, sliding block pressing plate and horizontal stroke
Beam lifting limiting plate is connected, and beam lifting limiting plate is connected with lifting locating oil cylinder；
It is preferred that, the side form scale feed arrangement includes side form and feeds slide unit, and side form feeding slide unit enters oil supply with side form
Cylinder is connected, and side form feeding slide unit is provided with motor B, and motor B is connected with reductor B, and reductor B is connected with motor shaft end sprocket wheel B,
Motor shaft end sprocket wheel B is connected with chain B, and chain B screws B with double main shafts and is connected；
It is preferred that, the side form feeding slide unit is provided with signal feedback mechanism and chain tension component；
It is preferred that, the end mould sidespin screw device front end is provided with jacking apparatus.
The beneficial effects of the utility model are：Automatic installation locking robot of the present utility model integrally enters mould in steel reinforcement cage
Complete after positioning, tension rod screws station start-up operation, side form both sides screwing device feeds and screwed to given size, end simultaneously
The screwing device of mould have elevating function and according to end mould tension rod height and position be accurately positioned, can screw above and below two layers of tensioning
Tension rod, quickly can be screwed together by bar with presstressed reinforcing steel, after the completion of screwing work, and steel reinforcement cage conveying robot can be with
Withdraw from, screw device returns to equipment initial position, mould turns sequence to next station.In batch production, using track plates
The automatic installation locking robot of steel reinforcement cage tension rod twists or screwed phenomenon not in place without leakage, and its efficiency high, quality is better than people
Work, it is possible to decrease labor strength.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is end mould scale feed arrangement structural representation of the present utility model；
Fig. 3 is side form scale feed arrangement structural representation of the present utility model.
Part explanation：1st, guide rail clip；2nd, column up-down guide rail；3rd, crossbeam；4th, beam lifting oil cylinder；5th, end mould scale enters
To device；6th, mould feed cylinder is held；7th, end mould feeding sliding block；8th, end mould feeding sliding block pressing plate；9th, column tie-beam；10th, sliding block
Pressing plate；11st, side form lifting slider；12nd, beam lifting limiting plate；13rd, scale end column；14th, expansion bolt；15th, side form scale
End adjustment component；16th, side form scale end base；17th, side form feed cylinder；18th, side form scale end backing plate；19th, side form scale enters
To device；20th, side form guide rail；21st, side form guide rail clip；22nd, side form feeding sliding block；23rd, side form feeding sliding block pressing plate；24th, rise
Locating oil cylinder drops；25th, mould feed cylinder bearing is held；26th, mould lifting platform is held；27th, mould scale feeding guide rail is held；28th, mould scale is held
Feed limited block；29th, guide rail clip；30th, motor A；31st, reductor A；32nd, motor shaft end sprocket wheel A；33rd, double main shafts screw A；
34th, chain A, 35, chain tension component；36th, signal feedback mechanism；37th, chain B；38th, motor B；39th, reductor B；40th, side form
Feed slide unit；41st, motor shaft end sprocket wheel B；42nd, double main shafts screw B.
A, track plates line conveyor；B, end mould sidespin screw device；C, railway plate die；D, side form sidespin screw device；
E, jacking apparatus.
Embodiment
For a better understanding and implementation, being further described below in conjunction with the accompanying drawings to the utility model：
Such as accompanying drawing 1, one kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod, main
The presstressed reinforcing steel for completing track plates automatic production line screws work automatically, needs track plates line conveyor a, steel reinforcement cage top
Rise the cooperation of each stations such as device e, steel reinforcement cage conveying robot.
Concrete structure：Suitable for the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod, including
Mould sidespin screw device b and side form sidespin screw device d, the end mould sidespin screw device b is held to include two scale end columns 13, scale
Hold column 13 to be provided between column up-down guide rail 2 and guide rail clip 1, scale end column 13 and be provided with column tie-beam 9, column connects
Connect and crossbeam 3 is provided between the lower end of beam 9, two column up-down guide rails 2, crossbeam 3 is connected with lifting locating oil cylinder 24, and crossbeam 3 is provided with
Mould feeding sliding block 7 is held, end mould feeding sliding block 7 is determined provided with end mould feeding sliding block pressing plate 8 and end mould scale feed arrangement 5, end mould
Chi feed arrangement 5 is connected with end mould feed cylinder 6；The one end of end mould feed cylinder 6 is fixed on crossbeam 3；Crossbeam 3 is provided with side form
Lifting slider 11, side form lifting slider 11 is provided with sliding block pressing plate 10, and sliding block pressing plate 10 is connected with beam lifting limiting plate 12, horizontal
Beam lifts limiting plate 12 and is connected with lifting locating oil cylinder 24；
Holding mould feed arrangement 5 includes end mould lifting platform 26, the top of end mould lifting platform 26 provided with end mould feed cylinder bearing 25,
Mould scale feeding guide rail 27 is held, end mould feed cylinder bearing 25 is connected with end mould feed cylinder 6, in end mould scale feeding guide rail 27
Provided with guide rail clip 29, the one end of end mould scale feeding guide rail 27 is held under mould lifting platform 26 provided with end mould scale feeding limited block 28
Side is provided with motor A30, and motor A30 is connected with reductor A31, and reductor A31 is connected with motor shaft end sprocket wheel A32, motor shaft end
Sprocket wheel A32 screws A33 with double main shafts by chain A34 and is connected；
Side form sidespin screw device d includes side form scale end adjustment component 15, side form scale end base 16 and side form scale end
Backing plate 18, the lower section of side form scale end base 16 adjusts component 15 and side form scale end backing plate 18 provided with side form scale end, and side form is fixed
The top of chi end base 16 is provided with side form guide rail 20, and side form guide rail 20 feeds sliding block 22 provided with side form guide rail clip 21 and side form,
Side form feeding sliding block 22 is provided with side form feeding sliding block pressing plate 23 and side form scale feed arrangement 19, side form scale feed arrangement 19
It is connected with side form feed cylinder 17.
Side form scale feed arrangement 19 includes side form and feeds slide unit 40, side form feeding slide unit 40 and the phase of side form feed cylinder 17
Even, side form feeding slide unit 40 is provided with motor B38, and motor B38 is connected with reductor B39, reductor B39 and motor shaft end sprocket wheel
B41 is connected, and motor shaft end sprocket wheel B41 is connected with chain B37, and chain B37 screws B42 with double main shafts and is connected；Side form feeds slide unit
40 are provided with signal feedback mechanism 36 and chain tension component 35.
Such as accompanying drawing 1 and accompanying drawing 2, end mould sidespin screw device b is mainly by 2 scale end columns 13 and column tie-beam 9 by tight
After firmware connection workspace ground is fixed on expansion bolt 14.Crossbeam 3 provides power by beam lifting oil cylinder 4, passes through column
Riser guide 2, side form lifting slider 11 realize that Z-direction is moved, and are positioned using guide rail clip 1, sliding block pressing plate 10, are limited by lifting
Position oil cylinder 24 provides power, and the spacing of Z-direction movement is carried out using beam lifting limiting plate 12.Hold mould scale feed arrangement 5
It is installed on crossbeam 3, is moved in the Z-axis direction with crossbeam 3.Hold mould scale feed arrangement 5 main by end mould lifting platform 26,
Motor A30, reductor A31, end mould scale feeding guide rail 27, guide rail clip 29, end mould scale feeding limited block 28, end mould feeding
Cylinder support 25, motor shaft end sprocket wheel A32, double main shafts screw the composition such as A33, chain A34.Motor A30 is driven through reductor A31
Drive motor shaft end sprocket wheel A32 is rotated after deceleration, is driven through chain A34 and then is driven double main shafts to screw A33 operatings, realizes end mould
Side screwing action.End mould scale feed arrangement 5 provides power by end mould feed cylinder 6, by holding mould scale feeding guide rail 27, end
Mould feeding sliding block 7 realizes that its X-direction is moved, and is positioned using guide rail clip 29, end mould feeding sliding block pressing plate 8, end mould enters oil supply
The one end of cylinder 6 is connected to crossbeam 3, and one end is connected to end mould feed cylinder bearing 25.
Such as accompanying drawing 1 and accompanying drawing 3, side form sidespin screw device e is fixed in by side form scale end base 16 with fastener
Workspace, through its fine-tuning relative position between mould of side form positioning end adjustment plate 15, side form scale end backing plate 18.Side form is determined
Chi feed arrangement 19 is main to feed slide unit 40, motor B38, reductor B39, side form feeding sliding block 35, side form sliding block pressure by side form
Plate 36, double main shafts screw B42, signal feedback mechanism 36, motor shaft end sprocket wheel B41, chain B37, chain tension component 35.Side form
Feeding slide unit 40 provides power by side form feed cylinder 17, and feeding sliding block 22 by side form guide rail 20, side form realizes Y direction
It is mobile, feed sliding block pressing plate 23 using side form guide rail clip 21, side form and realize positioning.Motor B38 drivings are slowed down through reductor B39
Sprocket wheel B41 in drive motor shaft end is rotated afterwards, is driven through chain B37 and then is driven double main shafts to screw B42 operatings, realizes side form sidespin
Turn work.
Tension rod screwing method：Railway plate die c is sent to corresponding station, reinforcing bar via track plates line conveyor a
Cage realizes that precise positioning enters after mould with jacking apparatus e, carries out tension rod and screws, is divided into end mould sidespin screw device b and side form side
Screwing device d.The screwing device of end mould has elevating function and is accurately positioned according to end mould tension rod height and position, can screw
Lower two layers of tension rod, the side form screwing device of both sides feeds and screwed to given size simultaneously, can quickly by tension rod with advance
Stress rib is screwed together.
Steel reinforcement cage end mould side is respectively distributed two rows tension rod, and its process of screwing is：There is provided dynamic by beam lifting oil cylinder 4
Power, by column up-down guide rail 2, side form lifting slider 1, crossbeam 3 realizes that Z-direction is moved.There is provided dynamic by end mould feed cylinder 6
Power, realizes that its X-direction is moved by holding mould scale feeding guide rail 27, end mould to feed sliding block 7.It is positioned under the mould side of end and arranges first
Tension rod, through motor A30 driving, reductor A31 slow down after drive motor shaft end sprocket wheel A32 rotate, through chain A34 transmission and then
The driving some pair main shafts corresponding with tension rod quantity screw A33 operatings, realize lower row's tension rod screwing action.After the completion of it is same
Upper process is positioned on the mould side of end and arranges tension rod screwing action in row row tension rod, realization.
Steel reinforcement cage side form side is respectively distributed row's tension rod, and its process of screwing is：Power is provided by side form feed cylinder 17, is led to
Cross side form guide rail 20, side form feeding sliding block 22 and realize the movement of Y direction, motor B38 drivings drive after slowing down through reductor B39
Motor shaft end sprocket wheel B41 is rotated, and is driven through chain B37 and then is driven double main shafts to screw B42 operatings, realizes that side form sidespin is turned
Make.
Above-described is only preferred embodiment of the present utility model, it is noted that for those skilled in the art
For, under the premise of the utility model general idea is not departed from, some changes and improvements can also be made, these should also be considered as
Protection domain of the present utility model.
Claims (6)
1. one kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod, it is characterised in that bag
Including end mould sidespin screw device b and side form sidespin screw device d, the end mould sidespin screw device b includes two scale end columns（13）,
Scale end column（13）It is provided with column up-down guide rail（2）And guide rail clip（1）, scale end column（13）Between provided with column connect
Connect beam（9）, column tie-beam（9）Lower end, two column up-down guide rails（2）Between be provided with crossbeam（3）, crossbeam（3）With beam lifting
Oil cylinder（4）It is connected, crossbeam（3）Provided with end mould feeding sliding block（7）, end mould feeding sliding block（7）Provided with end mould feeding sliding block pressure
Plate（8）With end mould scale feed arrangement（5）, hold mould scale feed arrangement（5）With end mould feed cylinder（6）Connection, end mould feeding
Oil cylinder（6）Crossbeam is fixed in one end（3）On；The side form sidespin screw device d includes side form scale end and adjusts component（15）, side form
Scale end base（16）With side form scale end backing plate（18）, side form scale end base（16）Lower section is provided with side form scale end adjustment group
Part（15）With side form scale end backing plate（18）, side form scale end base（16）Top is provided with side form guide rail（20）, side form guide rail
（20）It is provided with side form guide rail clip（21）Sliding block is fed with side form（22）, side form feeding sliding block（22）Feed and slide provided with side form
Block pressur plate（23）With side form scale feed arrangement（19）, side form scale feed arrangement（19）With side form feed cylinder（17）Connection.
2. it is as claimed in claim 1 a kind of suitable for the automatic installation locking machine of high speed railway fragments-free track slab steel reinforcement cage tension rod
Device people, it is characterised in that the end mould feed arrangement（5）Including end mould lifting platform（26）, hold mould lifting platform（26）Top is provided with end
Mould feed cylinder bearing（25）, end mould scale feeding guide rail（27）, hold mould feed cylinder bearing（25）With end mould feed cylinder（6）
It is connected, holds mould scale feeding guide rail（27）It is provided with guide rail clip（29）, hold mould scale feeding guide rail（27）One end is provided with end mould
Scale feeds limited block（28）, hold mould lifting platform（26）Lower section is provided with motor A（30）, motor A（30）With reductor A（31）Phase
Even, reductor A（31）With motor shaft end sprocket wheel A（32）It is connected, motor shaft end sprocket wheel A（32）Pass through chain A（34）With double main shafts
Screw A（33）It is connected.
3. one kind as claimed in claim 1 or 2 installs lock automatically suitable for high speed railway fragments-free track slab steel reinforcement cage tension rod
Tight robot, it is characterised in that the crossbeam（3）It is provided with side form lifting slider（11）, side form lifting slider（11）Provided with cunning
Block pressur plate（10）, sliding block pressing plate（10）With beam lifting limiting plate（12）It is connected, beam lifting limiting plate（12）It is spacing with lifting
Oil cylinder（24）It is connected.
4. it is as claimed in claim 1 a kind of suitable for the automatic installation locking machine of high speed railway fragments-free track slab steel reinforcement cage tension rod
Device people, it is characterised in that the side form scale feed arrangement（19）Slide unit is fed including side form（40）, side form feeding slide unit（40）
With side form feed cylinder（17）It is connected, side form feeding slide unit（40）It is provided with motor B（38）, motor B（38）With reductor B（39）
It is connected, reductor B（39）With motor shaft end sprocket wheel B（41）It is connected, motor shaft end sprocket wheel B（41）With chain B（37）It is connected, chain
B（37）B is screwed with double main shafts（42）It is connected.
5. the one kind stated such as claim 4 is applied to the automatic installation locking machine of high speed railway fragments-free track slab steel reinforcement cage tension rod
People, it is characterised in that the side form feeds slide unit（40）It is provided with signal feedback mechanism（36）With chain tension component（35）.
6. it is as claimed in claim 1 a kind of suitable for the automatic installation locking machine of high speed railway fragments-free track slab steel reinforcement cage tension rod
Device people, it is characterised in that the end mould sidespin screw device b front ends are provided with jacking apparatus e.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621332653.0U CN206393814U (en) | 2016-12-07 | 2016-12-07 | One kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621332653.0U CN206393814U (en) | 2016-12-07 | 2016-12-07 | One kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206393814U true CN206393814U (en) | 2017-08-11 |
Family
ID=59510295
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621332653.0U Withdrawn - After Issue CN206393814U (en) | 2016-12-07 | 2016-12-07 | One kind is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206393814U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493856A (en) * | 2016-12-07 | 2017-03-15 | 中铁九局集团有限公司 | It is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod |
| CN108189217A (en) * | 2017-12-29 | 2018-06-22 | 广州德亚机械制造有限公司 | Automatic pile pile molding tensioning all-in-one machine |
-
2016
- 2016-12-07 CN CN201621332653.0U patent/CN206393814U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493856A (en) * | 2016-12-07 | 2017-03-15 | 中铁九局集团有限公司 | It is applied to the automatic installation locking robot of high speed railway fragments-free track slab steel reinforcement cage tension rod |
| CN108189217A (en) * | 2017-12-29 | 2018-06-22 | 广州德亚机械制造有限公司 | Automatic pile pile molding tensioning all-in-one machine |
| CN108189217B (en) * | 2017-12-29 | 2021-04-06 | 广州德亚机械制造有限公司 | Automatic tubular pile forming and tensioning integrated machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170811 Effective date of abandoning: 20180824 |