CN216671607U - Power field effect transistor (Mosfet) double-sided cooling application structure - Google Patents
Power field effect transistor (Mosfet) double-sided cooling application structure Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型属于散热技术领域,特别涉及一种功率场效应晶体管(Mosfet)双面冷却应用结构。The utility model belongs to the technical field of heat dissipation, in particular to a double-sided cooling application structure of a power field effect transistor (Mosfet).
背景技术Background technique
随着新能源汽车技术的蓬勃发展,动力系统功率器件的制造和应用拥有了广阔的空间,特别是功率场效应晶体管,常被应用于新能源汽车动力总成系统中,并在机械设备、工业控制、机器人等领域被广泛使用。现在的功率场效应晶体管在使用过程中,会产生大量热量,导致温度升过快过高,进而导致使用寿命短,因此,如何解决这一问题成为了研发人员一直在研究的课题。With the vigorous development of new energy vehicle technology, there is a broad space for the manufacture and application of power system power devices, especially power field effect transistors, which are often used in new energy vehicle powertrain systems, and are used in mechanical equipment, industrial Control, robotics and other fields are widely used. The current power field effect transistor will generate a lot of heat during use, which will cause the temperature to rise too fast and cause a short service life. Therefore, how to solve this problem has become a topic that researchers have been studying.
现在的功率场效应晶体管冷却结构仍然存在的诸多问题,例如,现在的冷却应用结构大多存在冷却能力不足的问题,散热慢,散热不均匀,由此带来的后果往往使晶体管所搭载的产品功能容易发生失效,或使用寿命缩短,严重的话还可能会导致功率器件甚至产品损坏和烧毁。同时,现在的冷却结构大多存在导热性能差的问题,由于常规散热器无法完美贴合功率场效应管,导致热传递效率低,影响散热。因此,本申请就以上问题,对功率场效应晶体管冷却结构进行了创新和改进。There are still many problems in the current cooling structure of power field effect transistors. For example, most of the current cooling application structures have the problem of insufficient cooling capacity, slow heat dissipation, and uneven heat dissipation. It is prone to failure, or the service life is shortened, and in severe cases, power devices and even products may be damaged and burned. At the same time, most of the current cooling structures have the problem of poor thermal conductivity. Because conventional heat sinks cannot perfectly fit the power field effect transistors, the heat transfer efficiency is low and the heat dissipation is affected. Therefore, the present application makes innovations and improvements to the cooling structure of the power field effect transistor in view of the above problems.
现在的冷却结构,主要存在以下几个问题:The current cooling structure mainly has the following problems:
1、现在的冷却结构大多存在冷却能力不足的问题,散热慢,散热不均匀,功率场效应晶体管容易发生功能失效、性能降低、寿命减短,也有可能发生由散热导致功率器件甚至产品的损坏和烧毁。1. Most of the current cooling structures have the problem of insufficient cooling capacity, slow heat dissipation, uneven heat dissipation, power field effect transistors are prone to functional failure, performance degradation, and shortened lifespan, and it is also possible to cause damage to power devices and even products due to heat dissipation. burn.
2、现在的水冷结构大多存在导热性能差的问题,由于常规散热器无法完美贴合晶体管,导致热传递效率无法提升,散热面积不均匀,影响散热。2. Most of the current water-cooling structures have the problem of poor thermal conductivity. Because the conventional radiator cannot fit the transistor perfectly, the heat transfer efficiency cannot be improved, and the heat dissipation area is uneven, which affects heat dissipation.
发明内容SUMMARY OF THE INVENTION
发明目的:为了克服以上不足,本实用新型的目的是提供一种功率场效应晶体管(Mosfet)双面冷却应用结构,一方面采用双面冷却结构,大幅提高散热效果,同时有效避免散热不均的问题,在PCB上开过孔既能解决散热传导问题,又能很好地确保功率场效应晶体管不发生形变,使用寿命长,另一方面采用导热胶填缝和灌封,大幅拓宽晶体管与散热器之间的热传递通路,提高散热效率,避免功率管损坏。Purpose of the invention: In order to overcome the above deficiencies, the purpose of this utility model is to provide a power field effect transistor (Mosfet) double-sided cooling application structure, on the one hand, the double-sided cooling structure is adopted to greatly improve the heat dissipation effect, and at the same time effectively avoid uneven heat dissipation. The problem is that opening a via hole on the PCB can not only solve the problem of heat dissipation and conduction, but also ensure that the power field effect transistor is not deformed and has a long service life. The heat transfer path between the devices improves the heat dissipation efficiency and avoids the damage of the power tube.
技术方案:为了实现上述目的,本实用新型提供了一种功率场效应晶体管双面冷却应用结构,包括:第一散热器、第一导热界面材料、PCB板、功率场效应管金属散热基板、功率场效应管、第二导热界面材料和第二散热器,所述PCB板上设置有过孔,所述过孔设置有多个,所述PCB板上设置有功率场效应管,所述功率场效应管底部设置有功率场效应管金属散热基板,所述功率场效应管金属散热基板接触PCB板;所述功率场效应管顶部包覆设置有第二导热界面材料,所述第二导热界面材料顶部设置有第二散热器;所述PCB板底部设置有第一导热界面材料,所述第一导热界面材料延伸至所述过孔内,所述第一导热界面材料底部设置有第一散热器。Technical scheme: In order to achieve the above purpose, the utility model provides a double-sided cooling application structure of a power field effect transistor, including: a first radiator, a first heat conduction interface material, a PCB board, a power field effect transistor metal heat dissipation substrate, a power field effect transistor A field effect transistor, a second thermal interface material and a second heat sink, the PCB board is provided with via holes, the via holes are provided with a plurality of via holes, the PCB board is provided with a power field effect transistor, and the power field The bottom of the effect tube is provided with a power field effect tube metal heat dissipation substrate, and the power field effect tube metal heat dissipation substrate contacts the PCB board; the top of the power field effect tube is covered with a second heat conduction interface material, and the second heat conduction interface material A second heat sink is arranged on the top; a first thermal interface material is arranged at the bottom of the PCB board, the first thermal interface material extends into the via hole, and a first radiator is arranged at the bottom of the first thermal interface material .
本实用新型中所述冷却结构的设置,采用双面冷却的结构,大幅提高散热效果,同时避免散热不均的问题,功率器件不易发生形变,且提高了产品可靠性,进而提高了产品的使用寿命。The arrangement of the cooling structure in the utility model adopts the double-sided cooling structure, which greatly improves the heat dissipation effect, and at the same time avoids the problem of uneven heat dissipation, the power device is not easily deformed, and the reliability of the product is improved, thereby improving the use of the product. life.
本实用新型中所述的过孔与功率场效应管金属散热基板对应,所述第一导热界面材料填充所述过孔。The via hole described in the present invention corresponds to the metal heat dissipation substrate of the power field effect transistor, and the first heat conducting interface material fills the via hole.
本实用新型中所述的第一导热界面材料覆盖第一散热器顶部,所述第一导热界面材料采用填缝法填充第一散热器顶部空间。The first heat-conducting interface material described in the present invention covers the top of the first heat sink, and the first heat-conducting interface material fills the space at the top of the first heat sink by using a caulking method.
本实用新型中所述的第二导热界面材料以灌封法延伸至第二散热器进行灌封。The second heat-conducting interface material described in the present invention is extended to the second radiator by potting method for potting.
本实用新型中所述的第一导热界面材料采用导热胶,所述第二导热界面材料同样采用导热胶。The first thermally conductive interface material in the present invention adopts thermally conductive adhesive, and the second thermally conductive interface material also adopts thermally conductive adhesive.
本实用新型中所述导热界面材料的设置,采用导热胶填缝和灌封,大幅拓宽功率场效应晶体管与散热器之间的热传递通路,提高散热效率,同时,由于使用了此两种胶,且利用周围结构对功率场效应管进行支撑保护,这种结构从机械上能够有效避免功率场效应晶体管损坏。The heat-conducting interface material in the utility model is arranged by using heat-conducting glue for filling and potting, which greatly widens the heat transfer path between the power field effect transistor and the radiator and improves the heat-dissipation efficiency. , and the surrounding structure is used to support and protect the power field effect transistor, and this structure can effectively avoid the damage of the power field effect transistor mechanically.
本实用新型中所述的第一散热器可以是风冷散热器,所述第一散热器可以埋入水管成为水冷散热器。The first radiator in the present invention can be an air-cooled radiator, and the first radiator can be embedded in a water pipe to become a water-cooled radiator.
本实用新型中所述的第一散热器内设置有第一水冷管。The first radiator described in the present invention is provided with a first water cooling pipe.
本实用新型中所述第一散热器的设置,压缩第一导热界面材料在功率场效应晶体管下方PCB板周围的空间,提高功率场效应晶体管周围的压力,保证功率场效应晶体管与第一导热界面材料的接触。The arrangement of the first heat sink in the present invention compresses the space around the PCB board below the power field effect transistor by the first heat conduction interface material, increases the pressure around the power field effect transistor, and ensures the power field effect transistor and the first heat conduction interface material contact.
本实用新型中所述第一散热器的设置,当散热功率要求不高时使用散热翅片特征,使用风冷散热,当散热功率要求高时,直接在第一散热器底部开水槽或放入容置式冷却水管,使用水冷散热。For the arrangement of the first radiator in the present invention, when the heat dissipation power requirement is not high, the heat dissipation fin feature is used, and air cooling is used for heat dissipation. When the heat dissipation power requirement is high, a water tank is directly opened at the bottom of the first radiator or placed Containerized cooling water pipe, using water cooling to dissipate heat.
本实用新型中所述的第二散热器可以是铝合金钣金件,也可以是压铸铝合金件及铝合金型材散热器。The second radiator in the present invention can be an aluminum alloy sheet metal part, or can be a die-casting aluminum alloy part and an aluminum alloy profile radiator.
本实用新型中所述的第二散热器内设置有第二水冷管。The second radiator described in the present invention is provided with a second water cooling pipe.
上述技术方案可以看出,本实用新型具有如下有益效果:As can be seen from the above technical solutions, the present invention has the following beneficial effects:
1、本实用新型中所述的一种功率场效应晶体管(Mosfet)双面冷却应用结构,采用双面冷却的结构,大幅提高散热效果,同时避免散热不均的问题,功率器件不易发生形变,使用寿命长。1. The double-sided cooling application structure of a power field effect transistor (Mosfet) described in the present utility model adopts a double-sided cooling structure, greatly improving the heat dissipation effect, avoiding the problem of uneven heat dissipation, and the power device is not easily deformed, long lasting.
2、本实用新型中所述的一种功率场效应晶体管(Mosfet)双面冷却应用结构,采用导热胶填缝和灌封,大幅拓宽晶体管与散热器之间的热传递通路,提高散热效率,同时由于有胶的防护,有效避免了功率场效应晶体管在使用过程中发生损坏的概率。2. The double-sided cooling application structure of a power field effect transistor (Mosfet) described in this utility model adopts thermal conductive glue to fill the gap and potting, which greatly widens the heat transfer path between the transistor and the radiator, and improves the heat dissipation efficiency. At the same time, due to the protection of glue, the probability of damage to the power field effect transistor during use is effectively avoided.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型过孔的结构示意图;2 is a schematic structural diagram of a via hole of the present invention;
图3为本实用新型单面散热结构剖面示意图;3 is a schematic cross-sectional view of the single-sided heat dissipation structure of the present invention;
图4为本实用新型双面散热结构剖面示意图;4 is a schematic cross-sectional view of the double-sided heat dissipation structure of the present invention;
图5为本实用新型水冷管的结构示意图;Fig. 5 is the structural representation of the water cooling pipe of the present utility model;
图6为本实用新型水冷散热结构剖面示意图;6 is a schematic cross-sectional view of the water-cooled heat dissipation structure of the present invention;
图中:第一散热器-1、第一水冷管-11、第一导热界面材料-2、PCB板-3、功率场效应管金属散热基板-4、功率场效应管-5、第二导热界面材料-6、第二散热器-7、第二水冷管-71。In the figure: the first radiator-1, the first water cooling tube-11, the first thermal interface material-2, the PCB board-3, the power field effect tube metal heat dissipation substrate-4, the power field effect tube-5, the second heat conduction Interface material-6, second radiator-7, second water cooling tube-71.
具体实施方式Detailed ways
下面结合附图和具体实施例,进一步阐明本实用新型。The present utility model will be further illustrated below in conjunction with the accompanying drawings and specific embodiments.
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary, and are intended to be used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", The orientation or positional relationship indicated by "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "clockwise", "counterclockwise", etc. is based on The orientation or positional relationship shown in the accompanying drawings is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood To limit the utility model.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, the meaning of "plurality" is two or more, unless otherwise clearly defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integral connection; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be internal communication between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may include the first and second features in direct contact, or may include the first and second features The features are not in direct contact but through additional features between them. Also, the first feature being "above", "over" and "above" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature is "below", "below" and "below" the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature has a lower level than the second feature.
实施例1Example 1
如图1-6所示的一种功率场效应晶体管Mosfet双面冷却应用结构,包括:第一散热器1、第一导热界面材料2、PCB板3、功率场效应管金属散热基板4、功率场效应管5、第二导热界面材料6和第二散热器7,所述PCB板3上设置有过孔,所述过孔设置有多个,所述PCB板3上设置有功率场效应管5,所述功率场效应管5底部设置有功率场效应管金属散热基板4,所述功率场效应管金属散热基板4接触PCB板3;所述功率场效应管5顶部包覆设置有第二导热界面材料6,所述第二导热界面材料6顶部设置有第二散热器7;所述PCB板3底部设置有第一导热界面材料2,所述第一导热界面材料2延伸至所述过孔内,所述第一导热界面材料2底部设置有第一散热器1。As shown in Figure 1-6, a double-sided cooling application structure of a power field effect transistor Mosfet includes: a
本实施例中所述的过孔与功率场效应管金属散热基板4对应,所述第一导热界面材料2填充所述过孔。The via holes in this embodiment correspond to the metal
本实施例中所述的第一导热界面材料2覆盖第一散热器1顶部,所述第一导热界面材料2采用填缝法填充第一散热器1顶部空间。The first
本实施例中所述的第二导热界面材料6以灌封法延伸至第二散热器7进行灌封。The second
本实施例中所述的第一导热界面材料2采用导热胶,所述第二导热界面材料6同样采用导热胶。The first thermally
本实施例中所述的散热器第一散热器1可以是风冷散热器,所述第一散热器1可以埋入水管成为水冷散热器。The
本实施例中所述的第一散热器1内设置有第一水冷管11。The
本实施例中所述的第二散热器7可以是铝合金钣金件,也可以是压铸铝合金件及铝合金型材散热器。The
本实施例中所述的第二散热器7内设置有第二水冷管71。The
实施例2Example 2
如图1和2所示的一种功率场效应晶体管Mosfet双面冷却应用结构,包括:第一散热器1、第一导热界面材料2、PCB板3、功率场效应管金属散热基板4、功率场效应管5、第二导热界面材料6和第二散热器7,所述PCB板3上设置有过孔,所述过孔设置有多个,所述PCB板3上设置有功率场效应管5,所述功率场效应管5底部设置有功率场效应管金属散热基板4,所述功率场效应管金属散热基板4接触PCB板3;所述功率场效应管5顶部包覆设置有第二导热界面材料6,所述第二导热界面材料6顶部设置有第二散热器7;所述PCB板3底部设置有第一导热界面材料2,所述第一导热界面材料2延伸至所述过孔内,所述第一导热界面材料2底部设置有第一散热器1。As shown in Figures 1 and 2, a power field effect transistor Mosfet double-sided cooling application structure includes: a
本实施例中所述的过孔与功率场效应管金属散热基板4对应,所述第一导热界面材料2填充所述过孔。The via holes in this embodiment correspond to the metal
本实施例中所述的第一导热界面材料2覆盖第一散热器1顶部,所述第一导热界面材料2采用填缝法填充第一散热器1顶部空间。The first
本实施例中所述的第二导热界面材料6以灌封法延伸至第二散热器7进行灌封。The second
本实施例中所述的第一导热界面材料2采用导热胶,所述第二导热界面材料6同样采用导热胶。The first thermally
实施例3Example 3
如图1和4所示的一种功率场效应晶体管Mosfet双面冷却应用结构,包括:第一散热器1、第一导热界面材料2、PCB板3、功率场效应管金属散热基板4、功率场效应管5、第二导热界面材料6和第二散热器7,所述PCB板3上设置有过孔,所述过孔设置有多个,所述PCB板3上设置有功率场效应管5,所述功率场效应管5底部设置有功率场效应管金属散热基板4,所述功率场效应管金属散热基板4接触PCB板3;所述功率场效应管5顶部包覆设置有第二导热界面材料6,所述第二导热界面材料6顶部设置有第二散热器7;所述PCB板3底部设置有第一导热界面材料2,所述第一导热界面材料2延伸至所述过孔内,所述第一导热界面材料2底部设置有第一散热器1。As shown in Figures 1 and 4, a double-sided cooling application structure of a power field effect transistor Mosfet includes: a
本实施例中所述的第二散热器7为铝合金型材散热器。The
实施例4Example 4
如图1、5和6所示的一种功率场效应晶体管Mosfet双面冷却应用结构,包括:第一散热器1、第一导热界面材料2、PCB板3、功率场效应管金属散热基板4、功率场效应管5、第二导热界面材料6和第二散热器7,所述PCB板3上设置有过孔,所述过孔设置有多个,所述PCB板3上设置有功率场效应管5,所述功率场效应管5底部设置有功率场效应管金属散热基板4,所述功率场效应管金属散热基板4接触PCB板3;所述功率场效应管5顶部包覆设置有第二导热界面材料6,所述第二导热界面材料6顶部设置有第二散热器7;所述PCB板3底部设置有第一导热界面材料2,所述第一导热界面材料2延伸至所述过孔内,所述第一导热界面材料2底部设置有第一散热器1。As shown in Figures 1, 5 and 6, a double-sided cooling application structure of a power field effect transistor Mosfet includes: a
本实施例中所述的散热器第一散热器1为水冷散热器。The
本实施例中所述的第一散热器1内设置有第一水冷管11。The
本实施例中所述的第二散热器7内设置有第二水冷管71。The
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进,这些改进也应视为本实用新型的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, some improvements can be made without departing from the principles of the present invention, and these improvements should also be considered as This is the scope of protection of the utility model.
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