CN216607949U - Rotary material moving gear assembling equipment for stepping speed reducing motor - Google Patents
Rotary material moving gear assembling equipment for stepping speed reducing motor Download PDFInfo
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- CN216607949U CN216607949U CN202220116856.5U CN202220116856U CN216607949U CN 216607949 U CN216607949 U CN 216607949U CN 202220116856 U CN202220116856 U CN 202220116856U CN 216607949 U CN216607949 U CN 216607949U
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Abstract
The utility model relates to rotary material moving gear assembling equipment for a stepping speed reducing motor, which comprises a rotary material moving device, and a shell feeding device, a first gear mounting device, a second gear mounting device, a third gear mounting device, a fourth gear mounting device, a detection device, an upper cover mounting device and a discharging device which are arranged around the rotary material moving device, wherein the rotary material moving device comprises a driving motor, a speed reducer and a rotating disc, the output end of the driving motor is connected with the speed reducer, the output end of the speed reducer is connected with the rotating disc, and eight mounting station jigs are distributed on the rotating disc at intervals. This equipment can realize the automatic sequencing equipment to set up first gear installation device, second gear installation device, third gear installation device, fourth gear installation device and carry out the automatic equipment of gear, improve degree of automation, reduce labour's cost, effectively promote step motor assembly efficiency.
Description
Technical Field
The utility model relates to the technical field of assembling equipment of a stepping speed reducing motor, in particular to rotating and material-moving gear assembling equipment for the stepping speed reducing motor.
Background
The stepping speed reducing motor is widely applied in daily life, and particularly serves as a driving source in daily necessities. The stepping speed reducing motor is a precise and compact mechanical part, wherein the stepping speed reducing motor comprises a plurality of transmission gears with different structures. The transmission gears are manually placed and inserted into the motor shell by workers on different stations respectively, so that the labor cost is high, the assembly efficiency is low, the condition that the transmission gears are mistakenly installed or not installed in place is easy to occur, and the product quality of the stepping speed reduction motor is influenced.
SUMMERY OF THE UTILITY MODEL
In view of the above, it is necessary to provide a rotating material transfer gear assembling apparatus for a stepping reduction motor.
In order to achieve the purpose, the rotary material moving gear assembling equipment for the stepping speed reducing motor comprises a rotary material moving device, a shell feeding device, a first gear mounting device, a second gear mounting device, a third gear mounting device, a fourth gear mounting device, a detection device, an upper cover mounting device and a discharging device, wherein the shell feeding device, the first gear mounting device, the second gear mounting device, the third gear mounting device, the fourth gear mounting device, the detection device, the upper cover mounting device and the discharging device are arranged around the rotary material moving device, the rotary material moving device comprises a driving motor, a speed reducer and a rotary disc, the output end of the driving motor is connected with the speed reducer, the output end of the speed reducer is connected with the rotary disc, and eight mounting station jigs are distributed on the rotary disc at intervals.
Preferably, the installation station jig comprises a first base plate, a first support base, a first clamp, a second clamp and a vibration source, the first base plate is fixed on the rotating disc, the first support base is fixed on the first base plate, a guide piece is arranged on the first support base, a blocking block is arranged at one end of the guide piece, the first clamp is movably arranged on the first support base, a first guide groove matched with the guide piece is arranged on the first clamp, one end of the first clamp is fixedly connected with the blocking block, the second clamp is movably arranged on the first support base, a second guide groove matched with the guide piece is arranged on the second clamp, the second clamp is connected with the first clamp through an elastic piece, the vibration source is fixed on the first base plate, and the output end of the vibration source is connected with the second clamp, and the first clamp and the second clamp jointly form a shell accommodating cavity.
Preferably, the shell feeding device comprises a first feeding vibration disc, a first connecting material channel, a first support, a first air cylinder, a first sliding block, a second air cylinder and a first air claw, the first feeding vibration disc is in butt joint with the first connecting material channel and is arranged on one side of the rotating disc, the first support is arranged on one side of the rotating disc, the first air cylinder is transversely fixed at one end of the first support, an air cylinder shaft of the first air cylinder is connected with the first sliding block to drive the first sliding block to move, the second air cylinder is longitudinally arranged on the first sliding block, and an air cylinder shaft of the second air cylinder is connected with the first air claw.
Preferably, the feeding end of the first connecting channel is symmetrically provided with a first feeding positioning block and a second feeding positioning block, a positioning groove is formed between the first feeding positioning block and the second feeding positioning block, the first feeding positioning block comprises a first inclined guide surface, the second feeding positioning block comprises a second inclined guide surface, and the first inclined guide surface and the second inclined guide surface form a structure shaped like a Chinese character 'ba'.
Preferably, the first gear mounting device comprises a second feeding vibration disc, a first rotary mechanical hand, a first transverse feeding cylinder, a first longitudinal feeding cylinder and a second gas claw, the second feeding vibration disc is arranged on one side of the rotating disc, the first rotary mechanical hand is arranged between the second feeding vibration disc and the rotating disc, the first rotary mechanical hand is connected with a first limiting sheet, the first limiting sheet is provided with a first opening, the end part of the first limiting sheet is respectively provided with a first limiting column and a first sensor, the first transverse feeding cylinder is movably connected with the output end of the first rotary mechanical hand, the first transverse feeding cylinder is arranged in the first opening, the cylinder shaft of the first transverse feeding cylinder is connected with a first connecting sheet, the first longitudinal feeding cylinder is arranged on the first connecting sheet, the cylinder shaft of the first longitudinal material taking cylinder penetrates through the first connecting piece, and the second air claw is connected to the cylinder shaft of the first longitudinal material taking cylinder.
Preferably, the second gear mounting device comprises a third feeding vibration disc, a second rotary mechanical hand, a second transverse feeding cylinder, a second longitudinal feeding cylinder and a third air claw, the third feeding vibration disc is arranged on one side of the rotating disc, the second rotary mechanical hand is arranged between the third feeding vibration disc and the rotating disc, the second rotary mechanical hand is connected with a second limiting sheet, the second limiting sheet is provided with a second opening, the end part of the second limiting sheet is respectively provided with a second limiting column and a second sensor, the second transverse feeding cylinder is movably connected with the output end of the second rotary mechanical hand, the second transverse feeding cylinder is arranged in the second opening, the cylinder shaft of the second transverse feeding cylinder is connected with a second connecting sheet, and the second longitudinal feeding cylinder is arranged on the second connecting sheet, the cylinder shaft of the second longitudinal material taking cylinder penetrates through the second connecting piece, and the third air claw is connected to the cylinder shaft of the second longitudinal material taking cylinder.
Preferably, the third gear mounting device comprises a fourth feeding vibration disc, a third rotary mechanical hand, a third transverse feeding cylinder, a third longitudinal feeding cylinder and a fourth gas claw, the fourth feeding vibration disc is arranged on one side of the rotating disc, the third rotary mechanical hand is arranged between the fourth feeding vibration disc and the rotating disc, the third rotary mechanical hand is connected with a third limiting sheet, the third limiting sheet is provided with a third opening, the end part of the third limiting sheet is respectively provided with a third limiting column and a third sensor, the third transverse feeding cylinder is movably connected with the output end of the third rotary mechanical hand, the third transverse feeding cylinder is arranged in the third opening, the cylinder shaft of the third transverse feeding cylinder is connected with a third connecting sheet, and the third longitudinal feeding cylinder is arranged on the third connecting sheet, the cylinder shaft of the third longitudinal material taking cylinder penetrates through the third connecting piece, and the fourth air claw is connected to the cylinder shaft of the third longitudinal material taking cylinder.
Preferably, the fourth gear mounting device comprises a fifth feeding vibration disc, a fourth rotary mechanical hand, a fourth transverse feeding cylinder, a fourth longitudinal feeding cylinder and a fifth gas claw, the fifth feeding vibration disc is arranged on one side of the rotating disc, the fourth rotary mechanical hand is arranged between the fifth feeding vibration disc and the rotating disc, the fourth rotary mechanical hand is connected with a fourth limiting sheet, the fourth limiting sheet is provided with a fourth opening, the end part of the fourth limiting sheet is respectively provided with a fourth limiting column and a fourth sensor, the fourth transverse feeding cylinder is movably connected with the output end of the fourth rotary mechanical hand, the fourth transverse feeding cylinder is arranged in the fourth opening, the cylinder shaft of the fourth transverse feeding cylinder is connected with a fourth connecting sheet, and the fourth longitudinal feeding cylinder is arranged on the fourth connecting sheet, the cylinder shaft of the fourth longitudinal material taking cylinder penetrates through the fourth connecting piece, and the fifth air claw is connected to the cylinder shaft of the fourth longitudinal material taking cylinder.
Preferably, the upper cover installation device comprises a sixth feeding vibration disc, an upper cover feeding conveying line, a direction detection lens and an installation manipulator, the sixth feeding vibration disc is in butt joint with the upper cover feeding conveying line and is arranged on one side of the rotating disc, the direction detection lens is arranged on the upper cover feeding conveying line, and the installation manipulator is arranged between the upper cover feeding conveying line and the rotating disc.
Preferably, the blanking device comprises a second support, a third cylinder, a second slider, a fourth cylinder, a sixth air claw and a blanking conveying line, the second support is arranged on one side of the rotating disc, the third cylinder is transversely arranged on the second support, the second slider is movably arranged on the second support, a cylinder shaft of the third cylinder is connected with the second slider, the fourth cylinder is longitudinally arranged on the second slider, a cylinder shaft of the fourth cylinder is connected with the sixth air claw, and the blanking conveying line is arranged on one side of the second support.
One or more technical solutions of the forming apparatus provided by the embodiment of the present invention have at least one of the following technical effects: this equipment can realize the equipment of automatic sequencing to set up first gear installation device, second gear installation device, third gear installation device, fourth gear installation device and carry out the automatic equipment of gear, improve degree of automation, reduce labour's cost, effectively promote step reduction motor gear packaging efficiency.
The utility model is further described with reference to the following figures and examples.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without creative efforts.
FIG. 1 is a schematic structural view of an automatic assembly apparatus in an embodiment of the present invention;
FIG. 2 is a top view of an installation station fixture in an embodiment of the present invention;
FIG. 3 is a schematic structural diagram of an installation station fixture in an embodiment of the present invention;
FIG. 4 is a schematic structural diagram of a shell loading device in an embodiment of the utility model;
FIG. 5 is a schematic view of a first connecting duct for loading in an embodiment of the present invention;
FIG. 6 is a schematic structural view of a first gear mounting arrangement in an embodiment of the utility model;
FIG. 7 is a schematic structural view of a second gear mounting arrangement in an embodiment of the utility model;
FIG. 8 is a schematic structural view of a third gear mounting arrangement in an embodiment of the utility model;
FIG. 9 is a schematic structural view of a fourth gear mounting arrangement in an embodiment of the present invention;
FIG. 10 is a schematic structural view of a blanking device in an embodiment of the present invention;
Detailed Description
As shown in fig. 1 to 10, the present embodiment provides a rotational transfer gear assembling apparatus for a stepping reduction motor, including: the device comprises a rotary material moving device 100, a shell feeding device 200, a first gear mounting device 300, a second gear mounting device 400, a third gear mounting device 500, a fourth gear mounting device 600, a detection device 700, an upper cover mounting device 800 and a blanking device 900.
The rotating material moving device 100 includes a driving motor (not shown), a speed reducer (not shown) and a rotating disc 110, the driving motor is connected with the speed reducer through a transmission belt, and an output shaft of the speed reducer is connected with the rotating disc 110. Eight mounting station jigs 120 are distributed on the rotating disc 110 at intervals. Aiming at the working principle of the rotary material moving device 100, the output of the driving motor controls the speed reducer, the output shaft of the speed reducer drives the rotating disc 110 to rotate, so that the rotating disc 110 rotates clockwise, and the mounting station jig 120 moves to the next station after each rotation, thereby improving the material moving efficiency of the workpiece assembled by the stepping speed reducer motor.
In addition, the shell feeding device 200, the first gear mounting device 300, the second gear mounting device 400, the third gear mounting device 500, the fourth gear mounting device 600, the detecting device 700, the upper cover mounting device 800 and the blanking device 900 are all arranged around the rotating material moving device 100, and the rotating material moving device 100 rotates to enable the mounting station jig 120 on the rotating disc 110 to be aligned to each processing station, so that multi-station synchronous processing is realized, and the assembling efficiency is improved.
Aiming at the assembling method of the equipment, the equipment can simultaneously assemble eight stepping speed reducing motors, and the assembling process of one stepping speed reducing motor is taken as an example. The shell loading device 200 loads the shell into the mounting station jig 120, completes positioning, and sequentially rotates the rotating disc 110. The first gear mounting means 300 mounts the first gear in the first post of the housing. The second gear mounting device 400 mounts the second gear in the second leg of the housing without intermeshing between the first and second gears. The third gear mounting means 500 mounts the third gear in the third post of the housing, with the third gear meshing with the first gear and the second gear, respectively. The fourth gear mounting device 600 mounts the fourth gear in the fourth post of the housing, and at this time, the fourth gear is engaged with the first gear and the third gear, respectively. The detection device 700 detects the position of each gear in the housing, the installation condition, the quality of the gear, and the like. The upper cover mounting means 800 mounts the upper cover on the housing. And finally, the blanking is performed by a blanking device 900.
This equipment can realize the automatic sequencing equipment to set up first gear installation device 300, second gear installation device 400, third gear installation device 500, fourth gear installation device 600 and carry out the automatic equipment of gear, improve degree of automation, reduce labour's cost, effectively promote step motor equipment efficiency.
As shown in fig. 1 to 10, the mounting station fixture 120 includes a first backing plate 121, a first supporting base 122, a first clamp 123, a second clamp 124, and a vibration source 125, the first backing plate 121 is fixed on the rotating disc 110, the first supporting base 122 is fixed on the first backing plate 121, a guide 1221 is disposed on the first supporting base 122, a blocking block 1222 is disposed at one end of the guide 1221, the first clamp 123 is movably disposed on the first supporting base 122, a first guide groove matched with the guide 1221 is disposed on the first clamp 123, one end of the first clamp 123 is fixedly connected with the blocking block 1222, the second clamp 124 is movably disposed on the first supporting base 122, a second guide groove matched with the guide 1221 is disposed on the second clamp 124, the second clamp 124 is connected with the first clamp 123 through an elastic member 126, the vibration source 125 is fixed on the first backing plate 121, and an output end of the vibration source 125 is connected with the second clamp 124, the first clamp 123 and the second clamp 124 together form a housing accommodating cavity 127.
The first pad 121 has a square structure and has a size larger than the first support base 122, the first clamp 123, and the second clamp 124. The first pad 121 is made of cork wood, and is used for buffering the vibration of the vibration source 125 acting on the second clamp 124 and effectively preventing the vibration from being transmitted to the rotating disc 110 through the first supporting base 122 and the first pad 121, so that the rotating disc 110 is ensured to rotate stably, the rotation angle of the rotating disc 110 is kept unchanged every time, and the rotation precision of the rotating disc 110 is ensured.
The vibration source 125 is a micro-vibrator. The elastic member 126 is a common spring. When the third gear is mounted, the third gear mounting device 500 holds the third gear, and then inserts the third gear between the first gear and the second gear to complete the engagement, during this process, the teeth of the third gear collide with the teeth of the first gear and the second gear, so that the third gear cannot be smoothly engaged with the first gear and the second gear. And through the mutual cooperation among the vibration source 125, the first clamp 123 and the second clamp 124 continuously vibrate the housing in the housing accommodating cavity 127, and under the vibration action, the first gear and the second gear in the housing slightly deflect due to the vibration, so that the teeth of the third gear can be inserted into the teeth gaps of the first gear and the second gear, and the meshing installation is smoothly completed. The elastic member 126 can effectively ensure that no hard collision occurs between the first clamp 123 and the second clamp 124, and effectively protect the first clamp 123 and the second clamp 124 during vibration. The installation process of the fourth gear is also the same as that of the third gear, and will not be described again. So, can guarantee that third gear, fourth gear are smooth, swiftly accomplish the meshing to do not need the manual intervention operation, it is high-efficient convenient, further promote step reduction motor's packaging efficiency.
The guide 1221 is disposed in the same axis as the vibration direction of the vibration source 125, and is disposed to prevent the second jig 124 from vibrating in a direction transverse to the direction in which the guide 1221 is disposed, thereby causing a deviation. In addition, the guide 1221 is in an inverted trapezoid shape, and the shapes of the first guide groove and the second guide groove are matched with the shape of the guide 1221, so that the second clamp 124 is effectively prevented from vibrating along a direction vertical to the installation direction of the guide 1221.
Specifically, when the third gear mounting device 500 inserts the third gear into the third pillar of the housing, the vibration source 125 is activated to drive the second clamp 124 to vibrate, the second clamp 124 is movably disposed relative to the first clamp 123, and continuously transmits the vibration to the housing, so that the first gear and the second gear in the housing are also deflected by the vibration. The third gear mounting device 500 inserts the third gear into the third pillar of the housing, and the teeth of the third gear can be aligned with the teeth gaps of the first and second gears due to the vibration, and thus can be smoothly inserted and engaged. The installation process of the fourth gear is also the same as that of the third gear, and will not be described again.
As shown in fig. 1 to 10, the shell feeding device 200 includes a first feeding vibration tray 210, a first connecting channel 220, a first bracket 230, a first cylinder 240, a first slider 250, a second cylinder 260, and a first air claw 270, the first feeding vibration tray 210 is abutted to the first connecting channel 220 and disposed on one side of the rotating tray 110, the first bracket 230 is disposed on one side of the rotating tray 110, the first cylinder 240 is transversely fixed at one end of the first bracket 230, a cylinder shaft of the first cylinder 240 is connected to the first slider 250 to drive the first slider 250 to move, the second cylinder 260 is longitudinally disposed on the first slider 250, and a cylinder shaft of the second cylinder 260 is connected to the first air claw 270.
Two first guide rails are arranged on the first bracket 230 side by side, and the first sliding block 250 is slidably arranged on the first guide rails.
A first connection block is fixed to the first slider 250, and a cylinder shaft of the first cylinder 240 is inserted into and fixed to the first connection block.
For a shell loading operation process of the shell loading device 200, before the empty mounting station jig 120 of the rotary disc 110 rotates to the shell loading device 200, the cylinder shaft of the first cylinder 240 drives the first slider 250 to move to the loading position of the first connecting channel 220. The second cylinder 260 drives the first air gripper 270 to move and pick up the housing, followed by resetting. The cylinder shaft of the first cylinder 240 drives the first sliding block 250 to move above the mounting station jig 120, and the second cylinder 260 drives the first air claw 270 to move and place the shell in the shell accommodating cavity 127 between the first clamp 123 and the second clamp 124, so that shell loading is completed. So, can realize the automatic high-efficient material loading of shell to with the cooperation of installation station tool 120 on the rolling disc 110, can be orderly with shell material loading to installation station tool 120 on, efficient, the good reliability.
As shown in fig. 1 to 10, a first feeding positioning block 221 and a second feeding positioning block 222 are symmetrically disposed at the feeding end of the first connecting material channel 220, a positioning groove 223 is formed between the first feeding positioning block 221 and the second feeding positioning block 222, the first feeding positioning block 221 includes a first inclined guide surface 2211, the second feeding positioning block 222 includes a second inclined guide surface 2212, and the first inclined guide surface 2211 and the second inclined guide surface 2212 form an "eight" shaped structure.
When the first feeding vibration tray 210 feeds the shell to the first connecting channel 220, since the width of the first connecting channel 220 is greater than that of the shell, the shell is prone to left-right deviation, which may result in the shell not being placed in the shell accommodating cavity 127 of the mounting station fixture 120. In order to avoid the above situation, the first feeding positioning block 221 and the second feeding positioning block 222 are disposed at the feeding end of the first connecting channel 220, and when the casing is deviated left and right, the casing will contact with the first feeding positioning block 221 and the second feeding positioning block 222, respectively, and finally enter the positioning groove 223 matched with the casing in shape to complete the positioning. The first feeding positioning block 221 and the second feeding positioning block 222 can correct the shell deflection direction. So, the shell just can be unanimous with the direction in shell holding chamber 127 on the installation station tool 120, and first gas claw 270 just can directly snatch the shell and put into shell holding chamber 127, need not to adjust again, and is high-efficient swift, and the reliability is high to the adjustment is with low costs, need not additionally set up other guiding mechanism.
In addition, the first inclined guiding surface 2211 and the second inclined guiding surface 2212 form a structure of a shape like a Chinese character 'ba', which is beneficial to guiding the housing to enter the positioning groove 223.
As shown in fig. 1 to 10, the first gear mounting device 300 includes a second feeding vibration plate 310, a first rotary manipulator 320, a first transverse material taking cylinder 330, a first longitudinal material taking cylinder 340 and a second air claw 350, the second feeding vibration plate 310 is disposed at one side of the rotary plate 110, the first rotary manipulator 320 is disposed between the second feeding vibration plate 310 and the rotary plate 110, the first rotary manipulator 320 is connected with a first limiting plate 360, the first limiting plate 360 is provided with a first opening, an end of the first limiting plate 360 is respectively provided with a first limiting post 370 and a first sensor 380, the first transverse material taking cylinder 330 is movably connected to an output end of the first rotary manipulator 320, the first transverse material taking cylinder 330 is disposed in the first opening, a first connecting plate is connected to a shaft of the first transverse material taking cylinder 330, the first longitudinal material taking cylinder 340 is disposed on the first connecting plate, the cylinder shaft of the first longitudinal material taking cylinder 340 penetrates through the first connecting piece, and the second air claw 350 is connected to the cylinder shaft of the first longitudinal material taking cylinder 340.
First rotary manipulator 320 includes first organism and stretches out the first rotating part of first organism, and 360 settings of first spacing pieces are on first organism, and first horizontal material cylinder 330 of getting is connected on first rotating part.
For the operation process of the first gear mounting device 300, the rotary disc 110 rotates to move the mounting station jig 120 with the housing to the side of the first rotary robot 320. Second material loading vibration dish 310 carries out the material loading to first gear, the rotatory end of first rotary mechanical hand 320 is rotatory to be driven first horizontal material cylinder 330 of getting to the material loading end top of second material loading vibration dish 310, at this moment, first horizontal material cylinder 330 of getting contacts with the first spacing post 370 of one side, after first horizontal material cylinder 330 of getting is sensed to first sensor 380 that is close to second material loading vibration dish 310, the cylinder shaft of first horizontal material cylinder 330 of getting stretches out, make first vertical material cylinder 340 of getting be located second material loading vibration dish 310 top, first vertical material cylinder 340 of getting drives second gas claw 350 and snatchs first gear. The first longitudinal material taking cylinder 340 is reset, the first rotary manipulator 320 rotates to drive the first transverse material taking cylinder 330 to the upper side of the installation station jig 120, at the moment, the first transverse material taking cylinder 330 is in contact with the first limiting column 370 on the other side, after the first sensor 380 close to the installation station jig 120 senses the first transverse material taking cylinder 330, the first longitudinal material taking cylinder 340 drives the second air claw 350 to move downwards, the first gear is installed in the first support column of the shell, and at the moment, the vibration source 125 does not vibrate.
As shown in fig. 1 to 10, the second gear mounting device 400 includes a third feeding vibration plate 410, a second rotary mechanical arm 420, a second transverse material taking cylinder 430, a second longitudinal material taking cylinder 440 and a third air claw 450, the third feeding vibration plate 410 is disposed at one side of the rotary plate 110, the second rotary mechanical arm 420 is disposed between the third feeding vibration plate 410 and the rotary plate 110, the second rotary mechanical arm 420 is connected with a second limiting plate 460, the second limiting plate 460 is provided with a second opening, an end of the second limiting plate 460 is respectively provided with a second limiting post 470 and a second sensor 480, the second transverse material taking cylinder 430 is movably connected to an output end of the second rotary mechanical arm 420, the second transverse material taking cylinder 430 is disposed in the second opening, a cylinder shaft of the second transverse material taking cylinder 430 is connected with a second connecting plate, the second longitudinal material taking cylinder 440 is disposed on the second connecting plate, the cylinder shaft of the second longitudinal material taking cylinder 440 penetrates through the second connecting piece, and the third air claw 450 is connected to the cylinder shaft of the second longitudinal material taking cylinder 440.
The second limiting piece 460 is bent at an angle of 80 °, so as to limit the rotation of the second rotary manipulator 420.
The second rotary manipulator 420 comprises a second body and a second rotary part extending out of the second body, the second limiting piece 460 is arranged on the second body, and the second transverse material taking cylinder 430 is connected to the second rotary part.
For the operation of the second gear mounting device 400, the rotary disc 110 rotates to move the mounting station jig 120 with the housing to the side of the second rotary robot 420. Third material loading vibration dish 410 carries out the material loading to the second gear, the rotation end of second rotary manipulator 420 is rotatory to drive the material loading end top of the second transversely get material cylinder 430 to third material loading vibration dish 410, at this moment, the second transversely get material cylinder 430 and the contact of the spacing post 470 of second of one side, after second sensor 480 that is close to third material loading vibration dish 410 senses the second transversely get material cylinder 430, the cylinder shaft of the second transversely get material cylinder 430 stretches out, make the second vertically get material cylinder 440 and be located third material loading vibration dish 410 top, the second vertically get material cylinder 440 drives third gas claw 450 and snatchs the second gear. The second vertical material taking cylinder 440 resets, the second rotary manipulator 420 rotates to drive the second horizontal material taking cylinder 430 to the upper side of the installation station jig 120, at this time, the second horizontal material taking cylinder 430 is in contact with the second limiting column 470 at the other side, after the second sensor 480 close to the installation station jig 120 senses the second horizontal material taking cylinder 430, the second vertical material taking cylinder 440 drives the third air claw 450 to move downwards, and the second gear is installed in the second support column of the shell, at this time, the vibration source 125 does not vibrate.
As shown in fig. 1 to 10, the third gear mounting device 500 includes a fourth feeding vibration tray 510, a third rotary mechanical arm 520, a third transverse material-taking cylinder 530, a third longitudinal material-taking cylinder 540 and a fourth air claw 550, the fourth feeding vibration tray 510 is disposed at one side of the rotary tray 110, the third rotary mechanical arm 520 is disposed between the fourth feeding vibration tray 510 and the rotary tray 110, the third rotary mechanical arm 520 is connected to a third position-limiting plate 560, the third position-limiting plate 560 is provided with a third opening, the end of the third position-limiting plate 560 is respectively provided with a third position-limiting column 570 and a third sensor 580, the third transverse material-taking cylinder 530 is movably connected to the output end of the third rotary mechanical arm 520, the third transverse material-taking cylinder 530 is disposed in the third opening, the connecting plate of the third transverse material-taking cylinder 530 is axially connected to the third air cylinder, the third longitudinal material-taking cylinder 540 is disposed on the third connecting plate, the cylinder shaft of the third longitudinal material taking cylinder 540 penetrates through the third connecting piece, and the fourth air claw 550 is connected to the cylinder shaft of the third longitudinal material taking cylinder 540.
The third limiting piece 560 is bent at an angle of 80 °, so as to limit the rotation of the third rotary manipulator 520.
The third rotary manipulator 520 comprises a third body and a third rotary part extending out of the third body, the third limiting piece 560 is arranged on the third body, and the third transverse material taking cylinder 530 is connected to the third rotary part.
For the operation of the third gear mounting device 500, the rotary disk 110 rotates to move the mounting station jig 120 with the housing to the side of the third rotary robot 520. The fourth feeding vibration plate 510 feeds the third gear, the rotating end of the third rotating manipulator 520 rotates to drive the third transverse material taking cylinder 530 to the upper portion of the feeding end of the fourth feeding vibration plate 510, at the moment, the third transverse material taking cylinder 530 is in contact with the third limiting column 570 on one side, after the third sensor 580 close to the fourth feeding vibration plate 510 senses the third transverse material taking cylinder 530, the cylinder shaft of the third transverse material taking cylinder 530 extends out, so that the third longitudinal material taking cylinder 540 is located above the fourth feeding vibration plate 510, and the third longitudinal material taking cylinder 540 drives the fourth air claw 550 to grab the third gear. The third vertical material taking cylinder 540 is reset, the third rotary manipulator 520 rotates to drive the third horizontal material taking cylinder 530 to the position above the installation station jig 120, at this time, the third horizontal material taking cylinder 530 is in contact with the third limiting column 570 on the other side, after the third sensor 580 close to the installation station jig 120 senses the third horizontal material taking cylinder 530, the third vertical material taking cylinder 540 drives the fourth air claw 550 to move downwards, and the third gear is installed in the third support column of the shell, at this time, the vibration source 125 vibrates.
As shown in fig. 1 to 10, the fourth gear mounting device 600 includes a fifth feeding vibration tray 610, a fourth rotary mechanical hand 620, a fourth transverse material taking cylinder 630, a fourth longitudinal material taking cylinder 640 and a fifth air claw 650, the fifth feeding vibration tray 610 is disposed on one side of the rotary tray 110, the fourth rotary mechanical hand 620 is disposed between the fifth feeding vibration tray 610 and the rotary tray 110, the fourth rotary mechanical hand 620 is connected with a fourth limiting plate 660, the fourth limiting plate 660 is provided with a fourth opening, the end of the fourth limiting plate 660 is respectively provided with a fourth limiting post 670 and a fourth sensor 680, the fourth transverse material taking cylinder 630 is movably connected to the output end of the fourth rotary mechanical hand 620, the fourth transverse material taking cylinder 630 is disposed in the fourth opening, the shaft of the fourth transverse material taking cylinder 630 is connected with a fourth connecting plate, the fourth longitudinal material taking cylinder 640 is disposed on the fourth connecting plate, the cylinder shaft of the fourth vertical material taking cylinder 640 penetrates through the fourth connecting piece, and the fifth air claw 650 is connected to the cylinder shaft of the fourth vertical material taking cylinder 640.
The fourth stopper 660 is bent, and the bent angle is 80 °, so that the fourth rotary manipulator 620 is restricted to rotate.
The fourth rotary manipulator 620 includes a fourth body and a fourth rotary portion extending from the fourth body, the fourth limiting piece 660 is disposed on the fourth body, and the fourth transverse material taking cylinder 630 is connected to the fourth rotary portion.
For the operation process of the fourth gear mounting device 600, the rotary disc 110 rotates to move the mounting station jig 120 with the housing to the side of the fourth rotary robot 620. Fifth material loading vibration dish 610 carries out the material loading to the fourth gear, the rotatory end that the fourth rotary mechanical hand 620 rotates drives the material loading end top of the fourth transversely getting material cylinder 630 to fifth material loading vibration dish 610, at this moment, the fourth transversely gets material cylinder 630 and the contact of the spacing post 670 of the fourth of one side, after fourth transversely getting material cylinder 630 is sensed to fourth sensor 680 that is close to fifth material loading vibration dish 610, the cylinder shaft of fourth transversely getting material cylinder 630 stretches out, make the fourth vertically get material cylinder 640 be located fifth material loading vibration dish 610 top, the fourth vertically get material cylinder 640 drive fifth gas claw 650 snatchs the fourth gear. The fourth vertical material taking cylinder 640 resets, the fourth rotary manipulator 620 rotates to drive the fourth horizontal material taking cylinder 630 to the upper side of the installation station jig 120, at the moment, the fourth horizontal material taking cylinder 630 contacts with the fourth limiting column 670 on the other side, after the fourth sensor 680 close to the installation station jig 120 senses the fourth horizontal material taking cylinder 630, the fourth vertical material taking cylinder 640 drives the fifth air claw 650 to move downwards, and a fourth gear is installed in a fourth support column of the shell, at the moment, the vibration source 125 vibrates.
As shown in fig. 1 to 10, the detecting device 700 includes a first binocular detecting lens disposed above the rotating disk 110 for detecting the installation stability of each gear.
As shown in fig. 1 to 10, the upper cover mounting device 800 includes a sixth feeding vibration tray 810, an upper cover feeding conveyor line 820, a direction detection lens 830 and a mounting manipulator, the sixth feeding vibration tray 810 is abutted to the upper cover feeding conveyor line 820 and is disposed on one side of the rotating tray 110, the direction detection lens 830 is disposed on the upper cover feeding conveyor line 820, and the mounting manipulator is disposed between the upper cover feeding conveyor line 820 and the rotating tray 110.
The upper cover feeding conveying line 820 is provided with a material pushing assembly, the material pushing assembly comprises a material pushing cylinder, a connecting slide 850 and a collecting box 860, the upper cover feeding conveying line 820 is provided with a feed opening, the material pushing cylinder is arranged on the upper cover feeding conveying line 820 and located at the other end of the feed opening, the direction detection lens 830 is arranged above the material pushing cylinder, the connecting slide 850 is connected with the collecting box 860, and one end of the connecting slide 850 is in butt joint with the feed opening.
For the operation process of the upper cover installation apparatus 800, the sixth feeding vibration tray 810 sequentially feeds the upper covers and feeds the upper covers onto the upper cover feeding conveyor line 820. The direction detection lens 830 detects the forward and reverse directions of the upper cover, if the upper cover is forward, the upper cover moves to the feeding end on the upper cover feeding conveying line 820, and the installation manipulator takes out the upper cover and loads the upper cover onto the shell of the installation station jig 120. If the upper cover is reversed, the cylinder shaft of the pushing cylinder pushes the reversed upper cover to the connecting slideway 850. The inverted cover is dropped along the connecting slide 850 into the collection tank 860 for centralized processing. Thus, the forward and reverse directions of the upper cover can be efficiently detected, and the upper cover in the reverse direction is pushed out of the upper cover feeding conveying line 820 to be collected and processed in a centralized manner. And the forward upper cover is arranged on the shell by the mounting manipulator, so that the installation is quick and reliable.
As shown in fig. 1 to 10, the blanking device 900 includes a second support 910, a third cylinder 920, a second slider 930, a fourth cylinder 940, a sixth air claw 950 and a blanking conveying line 960, the second support 910 is disposed on one side of the rotating disc 110, the third cylinder 920 is transversely disposed on the second support 910, the second slider 930 is movably disposed on the second support 910, a cylinder shaft of the third cylinder 920 is connected to the second slider 930, the fourth cylinder 940 is longitudinally disposed on the second slider 930, a cylinder shaft of the fourth cylinder 940 is connected to the sixth air claw 950, and the blanking conveying line 960 is disposed on one side of the second support 910.
The second bracket 910 is provided with a second guide rail side by side, and the second slider 930 is slidably provided on the second guide rail.
Aiming at the operation process of the blanking device 900, the third air cylinder 920 drives the sliding block to move, so that the sliding block moves to the upper part of the installation station jig 120, the fourth air cylinder 940 drives the sixth air claw 950 to move, so that the sixth air claw 950 can clamp the assembled stepping speed reduction motor in the installation station jig 120, and then the fourth air cylinder 940 drives the sixth air claw 950 to move and reset. The third cylinder 920 drives the slide block to move, so that the slide block moves to one end close to the blanking conveying line 960. The fourth cylinder 940 drives the sixth cylinder to move, so that the sixth air claw 950 can place the stepping speed reduction motor on the blanking conveying line 960. So, can be smoothly and the automation carry out the unloading, and after the unloading, the rolling disc 110 can be again the material loading again and assemble, convenient and reliable, efficient.
The foregoing is illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the utility model in any way. Those skilled in the art can make numerous possible variations and modifications to the present teachings, or modify equivalent embodiments to equivalent variations, without departing from the scope of the present teachings, using the methods and techniques disclosed above. Therefore, all equivalent changes made according to the shape, structure and principle of the present invention without departing from the technical scheme of the present invention shall be covered by the protection scope of the present invention.
Claims (10)
1. The utility model provides a rotatory material gear assembly equipment that moves for step-by-step gear motor, its characterized in that moves the material device and centers on including rotating shell loading attachment, first gear installation device, second gear installation device, third gear installation device, fourth gear installation device, detection device, upper cover installation device, unloader that move the material device setting, it includes driving motor, speed reducer and rolling disc to rotate to move the material device, driving motor's output with the speed reducer is connected, the output and the rolling disc of speed reducer are connected, interval distribution has eight installation station tools on the rolling disc.
2. The rotating material-moving gear assembling equipment for the stepping speed-reducing motor according to claim 1, wherein the mounting station jig comprises a first base plate, a first supporting base, a first clamp, a second clamp and a vibration source, the first base plate is fixed on the rotating disc, the first supporting base is fixed on the first base plate, a guide member is arranged on the first supporting base, a blocking block is arranged at one end of the guide member, the first clamp is movably arranged on the first supporting base, a first guide groove matched with the guide member is arranged on the first clamp, one end of the first clamp is fixedly connected with the blocking block, the second clamp is movably arranged on the first supporting base, a second guide groove matched with the guide member is arranged on the second clamp, and the second clamp is connected with the first clamp through an elastic member, the vibration source is fixed on the first base plate, the output end of the vibration source is connected with the second clamp, and the first clamp and the second clamp jointly form a shell accommodating cavity.
3. The rotating material shifting gear assembling device for the stepping speed reducing motor according to claim 1, wherein the shell feeding device comprises a first feeding vibration disc, a first connecting material channel, a first bracket, a first air cylinder, a first sliding block, a second air cylinder and a first air claw, the first feeding vibration disc is in butt joint with the first connecting material channel and is arranged on one side of the rotating disc, the first bracket is arranged on one side of the rotating disc, the first air cylinder is transversely fixed at one end of the first bracket, an air cylinder shaft of the first air cylinder is connected with the first sliding block to drive the first sliding block to move, the second air cylinder is longitudinally arranged on the first sliding block, and an air cylinder shaft of the second air cylinder is connected with the first air claw.
4. The rotating material-shifting gear assembling device for the stepping speed-reducing motor according to claim 3, wherein a first material-feeding positioning block and a second material-feeding positioning block are symmetrically arranged at a material-feeding end of the first material-connecting channel, a positioning groove is formed between the first material-feeding positioning block and the second material-feeding positioning block, the first material-feeding positioning block comprises a first inclined guide surface, the second material-feeding positioning block comprises a second inclined guide surface, and the first inclined guide surface and the second inclined guide surface form an arrangement of a structure like the Chinese character 'ba'.
5. The rotating material-moving gear assembling device for the stepping speed-reducing motor according to claim 1, wherein the first gear mounting device comprises a second feeding vibration disc, a first rotating manipulator, a first transverse material-moving cylinder, a first longitudinal material-moving cylinder and a second air claw, the second feeding vibration disc is arranged at one side of the rotating disc, the first rotating manipulator is arranged between the second feeding vibration disc and the rotating disc, the first rotating manipulator is connected with a first limiting piece, the first limiting piece is provided with a first opening, the end part of the first limiting piece is respectively provided with a first limiting column and a first sensor, the first transverse material-moving cylinder is movably connected to the output end of the first rotating manipulator, the first transverse material-moving cylinder is arranged in the first opening, the shaft of the first transverse material-moving cylinder is connected with a first connecting piece, the first longitudinal material taking cylinder is arranged on the first connecting piece, a cylinder shaft of the first longitudinal material taking cylinder penetrates through the first connecting piece, and the second air claw is connected to the cylinder shaft of the first longitudinal material taking cylinder.
6. The rotating material-moving gear assembling equipment for the stepping speed-reducing motor according to claim 1, wherein the second gear mounting device comprises a third feeding vibration disc, a second rotating manipulator, a second transverse material-moving cylinder, a second longitudinal material-moving cylinder and a third air claw, the third feeding vibration disc is arranged at one side of the rotating disc, the second rotating manipulator is arranged between the third feeding vibration disc and the rotating disc, the second rotating manipulator is connected with a second limiting piece, the second limiting piece is provided with a second opening, the end part of the second limiting piece is respectively provided with a second limiting column and a second sensor, the second transverse material-moving cylinder is movably connected to the output end of the second rotating manipulator, the second transverse material-moving cylinder is arranged in the second opening, and the shaft of the second transverse material-moving cylinder is connected with a second connecting sheet, the second longitudinal material taking cylinder is arranged on the second connecting piece, a cylinder shaft of the second longitudinal material taking cylinder penetrates through the second connecting piece, and the third air claw is connected to the cylinder shaft of the second longitudinal material taking cylinder.
7. The rotating material-moving gear assembling equipment for the stepping speed-reducing motor according to claim 1, wherein the third gear mounting device comprises a fourth feeding vibration disc, a third rotating manipulator, a third transverse material-moving cylinder, a third longitudinal material-moving cylinder and a fourth gas claw, the fourth feeding vibration disc is arranged at one side of the rotating disc, the third rotating manipulator is arranged between the fourth feeding vibration disc and the rotating disc, the third rotating manipulator is connected with a third limiting piece, the third limiting piece is provided with a third opening, the end part of the third limiting piece is respectively provided with a third limiting column and a third sensor, the third transverse material-moving cylinder is movably connected to the output end of the third rotating manipulator, the third transverse material-moving cylinder is arranged in the third opening, and the shaft of the third transverse material-moving cylinder is connected with a third connecting piece, the third longitudinal material taking cylinder is arranged on the third connecting piece, a cylinder shaft of the third longitudinal material taking cylinder penetrates through the third connecting piece, and the fourth air claw is connected to the cylinder shaft of the third longitudinal material taking cylinder.
8. The rotating material-moving gear assembling equipment for the stepping speed-reducing motor according to claim 1, wherein the fourth gear mounting device comprises a fifth feeding vibration disc, a fourth rotating manipulator, a fourth transverse material-moving cylinder, a fourth longitudinal material-moving cylinder and a fifth gas claw, the fifth feeding vibration disc is arranged at one side of the rotating disc, the fourth rotating manipulator is arranged between the fifth feeding vibration disc and the rotating disc, the fourth rotating manipulator is connected with a fourth limiting piece, the fourth limiting piece is provided with a fourth opening, the end part of the fourth limiting piece is respectively provided with a fourth limiting column and a fourth sensor, the fourth transverse material-moving cylinder is movably connected to the output end of the fourth rotating manipulator, the fourth transverse material-moving cylinder is arranged in the fourth opening, and the shaft of the fourth transverse material-moving cylinder is connected with a fourth connecting piece, the fourth longitudinal material taking cylinder is arranged on the fourth connecting piece, a cylinder shaft of the fourth longitudinal material taking cylinder penetrates through the fourth connecting piece, and the fifth air claw is connected to the cylinder shaft of the fourth longitudinal material taking cylinder.
9. The rotating material shifting gear assembling equipment for the stepping speed reducing motor according to claim 1, wherein the upper cover mounting device comprises a sixth feeding vibration disc, an upper cover feeding conveyor line, a direction detection lens and a mounting manipulator, the sixth feeding vibration disc is in butt joint with the upper cover feeding conveyor line and is arranged on one side of the rotating disc, the direction detection lens is arranged on the upper cover feeding conveyor line, and the mounting manipulator is arranged between the upper cover feeding conveyor line and the rotating disc.
10. The rotating material shifting gear assembling equipment for the stepping speed reducing motor according to claim 1, wherein the blanking device comprises a second support, a third air cylinder, a second sliding block, a fourth air cylinder, a sixth air claw and a blanking conveying line, the second support is arranged on one side of the rotating disc, the third air cylinder is transversely arranged on the second support, the second sliding block is movably arranged on the second support, an air cylinder shaft of the third air cylinder is connected with the second sliding block, the fourth air cylinder is longitudinally arranged on the second sliding block, an air cylinder shaft of the fourth air cylinder is connected with the sixth air claw, and the blanking conveying line is arranged on one side of the second support.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220116856.5U CN216607949U (en) | 2022-01-17 | 2022-01-17 | Rotary material moving gear assembling equipment for stepping speed reducing motor |
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| CN202220116856.5U CN216607949U (en) | 2022-01-17 | 2022-01-17 | Rotary material moving gear assembling equipment for stepping speed reducing motor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338630A (en) * | 2022-09-15 | 2022-11-15 | 宁波九菱电机有限公司 | Gear motor installation equipment and control method |
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- 2022-01-17 CN CN202220116856.5U patent/CN216607949U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115338630A (en) * | 2022-09-15 | 2022-11-15 | 宁波九菱电机有限公司 | Gear motor installation equipment and control method |
| CN115338630B (en) * | 2022-09-15 | 2024-02-27 | 宁波九菱电机有限公司 | Gear motor installation equipment and control method |
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