CN216606420U

CN216606420U - Automatic ultrasonic cleaning equipment

Info

Publication number: CN216606420U
Application number: CN202123363560.8U
Authority: CN
Inventors: 邰凯平; 王春雨; 赵洋; 孙东明; 成会明
Original assignee: Liaoning Cold Core Semiconductor Technology Co ltd
Current assignee: Liaoning Cold Core Semiconductor Technology Co ltd
Priority date: 2021-12-29
Filing date: 2021-12-29
Publication date: 2022-05-27
Anticipated expiration: 2031-12-29

Abstract

The utility model relates to automatic ultrasonic cleaning equipment, in particular to a device for driving a material basket by using a rolling screw and a telescopic cylinder to realize automatic cleaning of materials in the material basket. The device comprises a material conveying system, ultrasonic 1-time and 2-time cleaning systems and a material baking system. The material conveying system comprises a material conveying system support truss structure, a rolling screw structure and the like; the ultrasonic cleaning system comprises a plurality of ultrasonic cleaning machines, and the air cylinder drives a cover plate which can be automatically turned; the material baking system comprises a plurality of baking machines. The cleaning machine can automatically and conveniently clean and dry the processed materials by utilizing the device, and the efficiency of the subsequent process of processing is effectively improved.

Description

Automatic ultrasonic cleaning equipment

Technical Field

The utility model relates to the field of intelligent manufacturing and processing of semi-finished products finished by ultrasonic automatic cleaning and processing, in particular to the field of product cleaning in industrial automation.

Background

The ultrasonic cleaning is internationally recognized as the cleaning mode with the highest efficiency and the best effect at present. The cleaning efficiency reaches more than 98%, and the cleaning cleanliness also reaches the highest level. The cleaning efficiency of the traditional manual cleaning and organic solvent cleaning is only 60-70%, and even if the gas phase cleaning and the high-pressure water jet cleaning are carried out, the cleaning efficiency is lower than 90%. Therefore, ultrasonic cleaning is selected in industries with high cleanliness requirements, such as aviation instruments, vacuum coating, optical equipment, medical appliances and the like.

Even automatic cleaning has been realized to ultrasonic wave self-cleaning's equipment on the existing market, but also need the manual work of people to put into and take out the washing basket, and this kind of washing mode can the product machining efficiency on the greatly reduced industrial production, also can increase the cost of labor simultaneously, need use special washing liquid to some products, and current ultrasonic cleaning equipment still can not satisfy on the market.

Disclosure of Invention

The utility model aims to provide automatic ultrasonic cleaning equipment, which can realize full-automatic cleaning and processing of materials and products only by putting the materials and the products into a cleaning basket.

In order to achieve the purpose, the technical scheme of the utility model is as follows:

the utility model provides an automatic ultrasonic cleaning equipment, includes the truss structure, its characterized in that, the mid-mounting of truss structure has the ball guide rail, install material transport mechanism on the ball guide rail and be connected with the washing basket structure that holds the material, it installs telescopic cylinder and can realize reciprocating of washing basket structure and correspond with the washing tank on the ultrasonic cleaning machine to wash basket structural mounting, it corresponds with the stoving groove of air heater through its telescopic cylinder to wash basket structure. The movement of the cleaning basket structure is corresponding to a cleaning tank of the ultrasonic cleaning machine and a drying tank of the hot air blower by controlling the ball screw guide rail.

Preferably, the I-shaped conveying guide rail is installed on the support truss structure, the I-shaped conveying guide rail is provided with a flexible hanging bracket and is connected with the cross beam, the flexible hanging bracket is connected with the cleaning basket structure, and the support truss structure is fixed with the ground by taking a square steel structure as a support.

Preferably, the ball screw guide rail is installed on square steel structure, the ball screw guide rail is installed the motor and is provided power for it, ball screw nut on the ball screw guide rail is connected with the structural cross axle of washing basket, first telescopic cylinder is installed to the structural cross axle of washing basket, install material washing basket on the first telescopic cylinder, and above all structures are bilateral symmetry.

Preferably, a second telescopic cylinder is installed on a shell of the ultrasonic cleaning machine and connected with a connecting rod mechanism, the turning cover structure is opened and closed through movement of the connecting rod mechanism, and the ultrasonic cleaning machine is provided with an ultrasonic vibration table to achieve ultrasonic cleaning of workpieces. The structures are symmetrical left and right and can be increased or decreased according to the material productivity.

Preferably, the hot air blower is provided with a hot air blower shell, and the hot air blower is used for drying the cleaned materials through a hot air box.

Compared with the prior art, the utility model has the following beneficial effects:

1. the cleaning basket structure connected with the rolling lead screw guide rail is driven by the rotation of the motor, so that the processing procedures of automatic cleaning, drying and the like of materials are realized, the processing efficiency is greatly improved, and the labor cost is saved.

2. The material of material cleaning basket can be changed according to the difference of cleaning material to and the type of washing liquid, link mechanism on the ultrasonic cleaning machine drives opening and closing of flip mechanism and can place volatilizing of volatile washing liquid, very big widening the processing scope of washing processing.

Drawings

FIG. 1 is a perspective view of the present invention;

FIG. 2 is an enlarged partial view of the support truss structure;

FIG. 3 is an enlarged partial view of the ball screw guide track structure;

FIG. 4 is an enlarged view of a portion of the ultrasonic cleaning machine;

FIG. 5 is an enlarged view of a portion of the air heater;

in the drawings, 1, a truss structure is supported; 2. a ball screw guide; 3. a cleaning basket structure; 4. an ultrasonic cleaning machine; 5. a hot air blower; 11. an I-shaped transport rail; 12. a flexible hanger; 13. a cross beam; 14. a square steel structure; 21. a motor; 22. a ball screw nut; 31. a horizontal axis; 32. a first telescopic cylinder; 33. a material cleaning basket; 41. a second telescopic cylinder; 42. a link mechanism; 43. an ultrasonic vibration table; 44. a flip mechanism; 51. a hot air blower housing; 52. a hot air box.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

Referring to fig. 1-5, an automatic ultrasonic cleaning apparatus mainly comprises a support truss structure 1, a ball screw guide rail 2, a cleaning basket structure 3, an ultrasonic cleaning machine 4 and a hot air blower 5;

the device comprises an I-shaped conveying guide rail 11, a flexible hanging bracket 12, a cross beam 13, a square steel structure 14, a motor 21, a ball screw nut 22, a cross shaft 31, a first telescopic cylinder 32, a material cleaning basket 33, a second telescopic cylinder 41, a link mechanism 42, an ultrasonic vibration table 43, a flip mechanism 44, a hot air blower shell 51 and a hot air box 52;

the middle part of the supporting truss structure 1 is provided with a ball screw guide rail 2, the ball screw guide rail 2 is provided with a material conveying mechanism and is connected with a cleaning basket structure 3 for containing materials, the cleaning basket structure 3 is provided with a telescopic cylinder which can realize the reciprocating of the cleaning basket structure 3 and corresponds to a cleaning tank on an ultrasonic cleaning machine 4, and the cleaning basket structure 3 corresponds to a drying tank of an air heater 5 through the telescopic cylinder. The movement of the cleaning basket structure 3 is realized corresponding to the cleaning tank of the ultrasonic cleaning machine 4 and the drying tank of the hot air blower 5 by controlling the ball screw guide rail 2. The support truss structure 1 is provided with an I-shaped conveying guide rail 11, the I-shaped conveying guide rail 11 is provided with a flexible hanging bracket 12 and is connected with a cross beam 13, the flexible hanging bracket 12 is connected with the cleaning basket structure 3, and the support truss structure 1 is fixed with the ground by taking a square steel structure 14 as a support. Ball guide rail 2 installs on square steel structure 14, ball guide rail 2 installs motor 21 and provides power for it, ball nut 22 on ball guide rail 2 is connected with the cross axle 31 of wasing on the basket structure 3, first telescopic cylinder 32 is installed to cross axle 31 on the basket structure 3 of wasing, install material washing basket 33 on the first telescopic cylinder 32, and all above structures are bilateral symmetry. Install second telescopic cylinder 41 on the casing of ultrasonic cleaning machine 4, second telescopic cylinder 41 is connected with link mechanism 42, opening and closing of flip structure 44 are realized to link mechanism 42's removal, ultrasonic cleaning machine 4 installs ultrasonic vibration platform 43, realizes the ultrasonic cleaning to the work piece. The structures are symmetrical left and right and can be increased or decreased according to the material productivity. The hot air blower 5 is provided with a hot air blower shell 51, and the hot air blower 5 dries the cleaned material through a hot air box 52.

The I-shaped conveying guide rail 11 is arranged on a cross beam 13, the cross beam 13 is connected with a square steel structure 14 fixed on the ground, a flexible hanging bracket 12 is matched with the I-shaped conveying guide rail 11, and the flexible hanging bracket 12 is connected with a transverse shaft 31 to bear the vertical gravity of the transverse shaft. Under the rotation of the motor 21, the ball screw nut 22 is moved to drive the transverse shaft 31 to move, so that the material product can reach an accurate cleaning position on the material cleaning basket 33.

When the material to be cleaned is placed in the material cleaning basket 33, the second telescopic cylinder 41 contracts at the moment, the link mechanism 42 is driven to move to open the flip mechanism, the ball screw nut 22 on the ball screw guide rail 2 is driven to move by controlling the rotation of the motor 21, so that the material cleaning basket 33 on the cleaning basket structure 3 can accurately move to the position right above the ultrasonic vibration table 43 of the ultrasonic cleaning machine 4, the motor 21 stops rotating at the moment, the first telescopic cylinder 32 works and extends out, the material cleaning basket 33 moves to the center of the ultrasonic vibration table 43, the second telescopic cylinder 41 works and extends out at the moment, the link mechanism 42 is driven to work to close the flip mechanism 44, the ultrasonic vibration table 43 starts working at the moment to clean the material to be cleaned, and the equipment needs to be noticed to work simultaneously from left to right, and all the structures are in bilateral symmetry.

Through the rotation of control motor 21, drive the removal of ball nut 22 on the ball guide rail 2 to make the material on the washing basket structure 3 wash the basket 33 and can accurately move directly over the hot-blast case 52 on the air heater 5, motor 21 stall this moment, first telescopic cylinder 32 work stretches out, makes the material wash the basket 33 and remove to hot-blast case 52 central authorities, and hot-blast case 52 begins to work this moment, dries the processing to the material that will wash.

In order to ensure the cleaning quality, the ultrasonic cleaning machine can increase the number of the ultrasonic cleaning machines in the effective working thread of the equipment according to the production requirement so as to achieve the cleanliness meeting the requirement.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.

Claims

1. An automatic ultrasonic cleaning device is characterized by mainly comprising a support truss structure (1), a ball screw guide rail (2), a cleaning basket structure (3), an ultrasonic cleaning machine (4) and a hot air machine (5);

the middle part of the supporting truss structure (1) is provided with a ball screw guide rail (2), the ball screw guide rail (2) is provided with a material conveying mechanism and is connected with a cleaning basket structure (3) for containing materials, the cleaning basket structure (3) is provided with a telescopic cylinder which can realize the up-and-down movement of the cleaning basket structure (3) and corresponds to a cleaning tank on an ultrasonic cleaning machine (4), and the cleaning basket structure (3) corresponds to a drying tank of an air heater (5) through the telescopic cylinder;

the movement of the cleaning basket structure (3) is corresponding to a cleaning tank of the ultrasonic cleaning machine (4) and a drying tank of the hot air blower (5) by controlling the ball screw guide rail (2).

2. An automatic ultrasonic cleaning apparatus according to claim 1, characterized in that the support truss structure (1) is mounted with an i-shaped conveyor rail (11), the i-shaped conveyor rail (11) is mounted with a flexible hanger (12) and connected with a cross beam (13), the flexible hanger (12) is connected with the cleaning basket structure (3), and the support truss structure (1) is fixed with the ground with a square steel structure (14) as a support.

3. The automatic ultrasonic cleaning equipment according to claim 1, wherein the ball screw guide rail (2) is installed on a square steel structure (14), the ball screw guide rail (2) is provided with a motor (21) for providing power for the ball screw guide rail, a ball screw nut (22) on the ball screw guide rail (2) is connected with a transverse shaft (31) on the cleaning basket structure (3), a first telescopic cylinder (32) is installed on the transverse shaft (31) on the cleaning basket structure (3), a material cleaning basket (33) is installed on the first telescopic cylinder (32), and all the structures are bilaterally symmetrical.

4. The automatic ultrasonic cleaning equipment according to claim 1, characterized in that a second telescopic cylinder (41) is installed on the housing of the ultrasonic cleaning machine (4), the second telescopic cylinder (41) is connected with a link mechanism (42), the movement of the link mechanism (42) realizes the opening and closing of a flip structure (44), the ultrasonic cleaning machine (4) is installed with an ultrasonic vibration table (43) to realize the ultrasonic cleaning of the workpiece;

the structures are symmetrical left and right and can be increased or decreased according to the material productivity.

5. An automatic ultrasonic cleaning device according to claim 1, characterized in that the hot air blower (5) is provided with a hot air blower housing (51), and the hot air blower (5) is used for drying the cleaned material through a hot air box (52).