CN208492351U - A kind of device systems being cleaned and dried automatically for facing - Google Patents
A kind of device systems being cleaned and dried automatically for facing Download PDFInfo
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- CN208492351U CN208492351U CN201720988091.3U CN201720988091U CN208492351U CN 208492351 U CN208492351 U CN 208492351U CN 201720988091 U CN201720988091 U CN 201720988091U CN 208492351 U CN208492351 U CN 208492351U
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- facing
- cleaned
- tooling basket
- device systems
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- 238000004140 cleaning Methods 0.000 claims abstract description 57
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 29
- 230000001954 sterilising effect Effects 0.000 claims abstract description 25
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 24
- 238000000034 method Methods 0.000 claims abstract description 20
- 230000008569 process Effects 0.000 claims abstract description 14
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 13
- 239000000126 substance Substances 0.000 claims abstract description 9
- 239000012530 fluid Substances 0.000 claims abstract description 7
- 238000000926 separation method Methods 0.000 claims abstract description 7
- 238000012545 processing Methods 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 claims description 21
- 230000033001 locomotion Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
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- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
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- 230000005587 bubbling Effects 0.000 claims description 5
- 230000000712 assembly Effects 0.000 claims description 4
- 238000000429 assembly Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000003595 mist Substances 0.000 claims description 3
- 230000001788 irregular Effects 0.000 claims description 2
- 238000013519 translation Methods 0.000 claims description 2
- 239000002453 shampoo Substances 0.000 claims 1
- 238000001704 evaporation Methods 0.000 abstract description 4
- 230000008020 evaporation Effects 0.000 abstract description 4
- 238000001035 drying Methods 0.000 description 21
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 3
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 3
- 238000007605 air drying Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 239000012188 paraffin wax Substances 0.000 description 3
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 3
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- 230000002000 scavenging effect Effects 0.000 description 2
- -1 Alcohol ester Chemical class 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 241000276489 Merlangius merlangus Species 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
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- 238000000746 purification Methods 0.000 description 1
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Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides a kind of device systems being cleaned and dried automatically for facing.The device systems include: automatic feeding platform, for the tooling basket that facing to be cleaned is housed to be transported to designated position;Automatic shift module, for grabbing the tooling basket and being transferred to each process station;Cleaning module, including ultrasonic cleaning module and pressure pulse cleaning module, for being cleaned to the facing to remove facing remained on surface substance;Compressed air cuts water module, for the facing big quantity of fluid remained on surface after removal cleaning;Hot air circulation irradiation modules use the dry residual moisture to evaporate the facing surface of circulating air;It is dried in vacuo sterilization module, using vacuum ultraviolet sterilization mode, sterilization processing further evaporation water simultaneously is carried out to the facing;And blanking bench is sent certainly, toilet is transported to for the tooling basket for being cleaned and dried the facing finished will to be equipped with for the separation facing and the tooling basket.
Description
Technical field
The utility model relates to facing cleaning equipment more particularly to a kind of equipment systems being cleaned and dried automatically for facing
System.
Background technique
Stealth correction is generally completed using a series of stealthy facing to realize.Stealthy facing is transparent by the elasticity of safety
High molecular material is made, and high molecular material type mainly includes polycarbonate (PC), glycol-modified-poly terephthalic acid second two
Alcohol ester (PETG), thermoplastic polyurethane (TPU) etc..
It is as shown in Figure 1 the shape and structure of stealthy facing at present, cleaning way mainly has directly washing, high temperature and pressure to steam
Vapour flushing, purge etc., drying means is mainly dried, is dried.The following aspects that these methods are primarily present
Problem:
1, cleaning way poor universality: it is limited to existing stealthy orthodontic tooth crown production technology, is needed before facing is hot-forming
The undercut region of tooth mould is carried out filling up the substances such as paraffin or artificial stone, these substances after high temperature hot pressing, Ya Mo and rectify
Easily remain on facing inner surface when controlling separation, facing is polluted, it is therefore desirable to dispose residual substance.For different residual
It stays substance often to purge using high-temperature steam using different cleaning ways, such as paraffin residual, will cause because vapor (steam) temperature is excessively high
Facing deformation of products reduces product quality or direct scrap products, brings larger difficulty to artificial cleaning operation;Artificial stone residual
Object often uses normal temperature high voltage water backwashing manner.Existing cleaning way versatility is poor, causes production cleaning link to complicate, no
Conducive to production link.
2, it is cleaned and dried low efficiency, large labor intensity: facing needs the cleaning-drying of operator one by one, and cleaning process
In need to observe cleaning-drying effect frequently, increase the labor intensity of operator.
3, drying mode falls behind, and easily there is dead angle: often being wiped at present using artificial spin-drying dewatering and hygienic cotton (degerming)
The mode for wiping water off, because facing structure is more complicated, especially there are some dead angles to wipe for facing inner surface, easily causes
Tiny drops of water residual.
4, technology stability is poor, does over again frequently: cleaning-drying mode is larger to the dependence of operator at present, operator
Member work long hours easily causes fatigue or man-hour manually hand-held cleaning, it is dry when in order to pursue efficiency, be easy to ignore facing surface small
Impurity and droplet, can not reach a standard palpus reworked processing in quality inspection, greatly wasting manpower and material resources.
5, disinfection way: at present using traditional alcohol cleaning disinfection mode, and facing is easy for high molecular material and alcohol
It chemically reacts, causes facing surface whiting, influence facing appearance and performance.
Utility model content
For the disadvantages mentioned above of the prior art, the utility model combines stealthy facing various shapes, material capability special
Property proposes a kind of device systems being cleaned and dried automatically for facing and method, can be realized to facing product automatic batch
Cleaning, drying, improve and are cleaned and dried effect and production efficiency, can satisfy the initial bacterium demand for control of certain product.
A kind of device systems being cleaned and dried automatically for facing of the utility model, comprising: automatic feeding platform, being used for will
Tooling basket equipped with facing to be cleaned is transported to designated position;Automatic shift module, for grabbing the tooling basket and being transferred to
Each process station;Cleaning module, including ultrasonic cleaning module and pressure pulse cleaning module, for the facing cleaned with
Remove facing remained on surface substance;Compressed air cuts water module, for facing a large amount of liquid remained on surface after removal cleaning
Body;Hot air circulation irradiation modules use the dry residual moisture to evaporate the facing surface of circulating air;Vacuum drying sterilizing
Module carries out sterilization processing further evaporation water simultaneously to the facing using vacuum ultraviolet sterilization mode;Certainly blanking is sent
Platform is transported to toilet for will be equipped with the tooling basket for being cleaned and dried the facing finished for the separation facing and institute
State tooling basket.
Preferably, further comprise multiple tooling basket rotary modules, be arranged in each process station, for rotating the work
Basket is filled to drive the facing to roll in the tooling basket.
It preferably, further comprise automatic passback pipeline, for empty tooling basket to be passed back to the automatic feeding platform.
Preferably, the tooling basket be cylinder shape structure, cross section be polygon or round or other shapes, tooling basket
Surface has multiple holes, and the multiple hole is rule or irregular arrangement.
Preferably, the capacity of the tooling basket is greater than 5 facings, and the amount of holding of the tooling basket must not be filled
Tooling basket volume is advisable in order to rotate cleaning.
Preferably, identification information is provided on the tooling basket for the recognition of identification information reader, the identification information
Including but not limited to two dimensional code, bar code, digital coding, RFID and image, the acquisition for facing information in cleaning process
And tracking.
Preferably, the tooling basket rotary module includes driving part, transmission part and throwing frame, the driving part with
To convey power, the transmission part drives the throwing frame movement so that on the throwing frame for the transmission part connection
Tooling basket rolling.
Preferably, the driving part is motor driven, hydraulic motor driving or air pressure motor driving, the transmission part
For V belt translation or chain conveyer, the throwing frame is rectangular configuration, by 2 parallel brackets and 2 with the support vertical
Round bar is constituted, and the both ends of the round bar are inserted into respectively in the aperture on the bracket.
Preferably, the transmission part is contacted with the round bar, and the transmission part passes through between the two when moving
Frictional force drives the round bar rotation, and the tooling basket being placed on 2 round bars is made accordingly to roll.
Preferably, the automatic shift module is fully automatic manipulator, robot or the automatic transfer tooling basket of other realizations
Function any equipment.
Preferably, the fully automatic manipulator is made of pedestal, support portion, telescopic rod and crawl section, is set on the pedestal
It is equipped with sliding slot, for moving the fully automatic manipulator along guide rail;The support portion is set on the base;The telescopic rod setting
Moving up and down for vertical direction can be carried out on the support portion;The telescopic rod is arranged in the crawl section in the horizontal direction
Top end part, there are two hold assemblies for crawl section tool, are grabbed by controlling the distance between described two hold assemblies
The tooling basket.
Preferably, in cleaning module, ultrasonic cleaning module slightly washed, rinsed, fine purifiation, also, is passed through in the facing
Enter before ultrasonic wave fine purifiation after ultrasonic gross rinse, rinsing and bubbling Rapid Cleaning is carried out by pressure pulse cleaning module, in a short time
It generates a large amount of bubbles and makes impurity and facing surface quick separating.
Preferably, it includes air compression plant, air knife, anti-corrosion demister, automatic row that the compressed air, which cuts water module,
Water installations, for the air compression plant for generating compressed air, which forms a face thinner thickness after entering air knife
Air-flow thin slice high speed blow out;The air knife is arranged in enclosed slot to generate airflow, so that liquid quickly divides with workpiece
From;The anti-corrosion demister generates a large amount of fog during cutting water for removing;The self-draining arrangement is used for wind
The water mist to hit is discharged in time.
Preferably, the facing is functional instrument in stealthy facing, MRC facing, high molecular material facing or other mouths.
Preferably, the automatic passback pipeline uses transmission belt or chain mode of movement.
It preferably, further comprise the split automatically-controlled door of mutually friendship being arranged between the blanking bench and the toilet.
The utility model has the following beneficial effects:
1, the complicated variety of the utility model combination facing structure is designed, both using the structure of tooling basket rotary-cleaning
Quick unordered feeding is realized, also realizes the comprehensive no dead angle cleaning of facing.
2, the application of the utility model robot manipulator structure is not necessarily to manual intervention during ensuring cleaning-drying, has liberated people
Work labour has saved a large amount of labor costs, while avoiding artificial secondary contact stain during being cleaned and dried and guaranteeing
The quality that product is cleaned and dried.
3, compared with existing artificial cleaning-drying, production efficiency is greatly improved automatic cleaning-drying mode.
4, the ultrasonic cleaning mode of the utility model is good compared to existing cleaning way versatility, and production capable of washing remains on
The multiple pollutant of facing product surface, and cleaning temperature it is adjustable be lower than facing product deformation temperature, eliminate product because
Cleaning generates the risk of deformation.Facing interiors of products residual stress can be reduced during ultrasonic cleaning simultaneously, helps to produce
The promotion of moral character energy.
5, for vacuum ultraviolet sterilization mode compared with wiping alcohol in high concentration sterilization mode, bactericidal effect is more preferable, eliminates
Facing product chemically reacts risk, improves facing appearance quality.
6, tooling basket conveys input and output material platform automatically and automatic cycle is all made of automation control, improves the automatic of equipment
Degree.
7, automatic blanking platform and toilet's infall reduce outside air using mutually handing over split automatically-controlled door to design to greatest extent
Immerse toilet.
8, the device systems of the utility model have identification information read functions, can be acquired just to creation data information
In production scene tracking and the important component of facing production comprehensive automation layout.
Detailed description of the invention
Fig. 1 is stealthy facing schematic diagram.
Fig. 2 is the tooling basket structural schematic diagram of one embodiment of the utility model.
Fig. 3 is the robot manipulator structure schematic diagram of one embodiment of the utility model.
Fig. 4 is the tooling basket rotary module structural schematic diagram of one embodiment of the utility model.
Fig. 5 is the structural representation of the device systems being cleaned and dried automatically for facing of one embodiment of the utility model
Figure, wherein (a) is side view, (b) is top view.
Fig. 6 is the perspective view of the device systems being cleaned and dried automatically for facing of one embodiment of the utility model.
Fig. 7 is the flow chart of the method being cleaned and dried automatically for facing of one embodiment of the utility model.
Specific embodiment
Below by embodiment, the utility model is described in further detail, and purpose, which is only that, more fully understands that this is practical new
The research contents of type rather than the limitation protection scope of the utility model.
One embodiment of the utility model proposes the device systems being cleaned and dried automatically for facing, facing here
It can be functional instrument in stealthy facing, MRC facing, high molecular material facing or other mouths.As it can be seen in figures 5 and 6, this is arranged
Standby system exists in a pipeline fashion, is integrated with multiple functions, is required with meeting the automatic cleaning-drying sterilizing of facing.The equipment
System generally comprises: automatic feeding platform 1, for the tooling basket 9 that facing to be cleaned is housed to be transported to designated position, and tooling
Basket 9 is equipped with identification information for acquiring and tracking facing information;Automatic shift module 2, for grabbing the tooling basket and turning
Move on to each process station;Cleaning module 3, including ultrasonic cleaning module and pressure pulse cleaning module, for being carried out to the facing
Cleaning is to remove facing remained on surface substance;Compressed air cuts water module 4, remained on surface for the facing after removing cleaning
Big quantity of fluid;Hot air circulation irradiation modules 5 use the dry residual moisture to evaporate the facing surface of circulating air;Vacuum
Heat drying sterilization module 6 is carried out sterilization processing to the facing and is further evaporated water simultaneously using vacuum ultraviolet sterilization method
Point;From blanking bench 7 is sent, toilet is transported to for separation for the tooling basket for being cleaned and dried the facing finished will to be equipped with
The facing and the tooling basket;Automatic passback pipeline 8, for empty tooling basket to be passed back to the automatic feeding platform;It is more
A tooling basket rotary module 10 is arranged in each process station, drives the facing in tooling basket 9 for rotary tooling basket 9
Interior rolling;And the split automatically-controlled door 11 of mutually friendship being arranged between the automatic blanking platform 7 and the toilet 12.Here automatic
Door 11 can reduce outside air intrusion toilet 12 to greatest extent.
The structure of tooling basket 9 is discussed in detail below with reference to Fig. 2.In the utility model, tooling basket 9 is cylinder shape structure, horizontal
Section is polygon or round or other shapes.The surface of tooling basket 9 has multiple holes 91, and the multiple hole is rule or non-rule
Then arrange.The capacity of tooling basket 9 is preferably greater than 5 facings, and the amount of holding of tooling basket 9 does not fill up tooling basket volume, is convenient for
Separation is advisable when rolling, such as amount of holding can be≤2/3 tooling basket volume.In one embodiment, tooling basket 9 uses cross section
For the tubular structure of regular polygon, stack shell diameter is 10mm~500mm.Preferably, the diameter of stack shell both ends circular surface is bigger
In stack shell diameter, in addition, the raised edge 92 of circular surface, to facilitate the hold assembly of manipulator to grab tooling basket.Work
The identification information (not shown) that has on dress basket 9 includes two dimensional code, bar code, digital coding, RFID and ccd image etc., for clear
Wash the acquisition and tracking of facing information in journey.
Fig. 3 is the structural schematic diagram of one embodiment of the automatic shift module of the utility model.In the utility model
Automatic shift module can set for any of function of fully automatic manipulator, robot or the automatic transfer tooling basket of other realizations
It is standby.The function and structure of fully automatic manipulator is described in detail below with reference to Fig. 3.As shown, fully automatic manipulator 2 is by pedestal
21, support portion 22, telescopic rod 23 and crawl section 24 are constituted.Specifically, it is provided with sliding slot 21a on pedestal 21, for along guide rail 21b
The fully automatic manipulator 21 is moved in the horizontal direction.In the present embodiment, sliding slot 21a is 2, and correspondingly guide rail 21b is 2.
In this way, can control fully automatic manipulator 2 by control unit (not shown) is moved to each of the utility model device system
Process station carries out corresponding operating.Support portion 22 is arranged on pedestal 21.Telescopic rod 23 is arranged on support portion 22, and can carry out
Vertical direction moves up and down (flexible);The top end part of telescopic rod 23 is arranged in (far from support in crawl section 24 in the horizontal direction
The one end in portion 22), the crawl section 24 tool there are two hold assembly 24a, by the distance between two hold assembly 24a of control come
Grab tooling basket 9.That is, telescopic rod 23 is responsible for the movement of vertical direction, two hold assembly 24a of crawl section 24 are responsible for
The movement of horizontal direction, so as to realize accurate crawl and smooth transfer.Preferably, carrying >=0.5 of the manipulator 2~
40kg, movement speed are 0.4~25m/min.Specifically, laterally operation (horizontal direction) uses servo motor driven tooth to manipulator
Wheel belt carry-over bar moves on guide rail 21b, and tooling basket is moved to another station from a station horizontal direction, realizes operation
The control of steady accurate positioning.Manipulator lifting is directly driven using servo motor, and has off-position self-locking function, it is ensured that
Power off landing of not being self-possessed, movement speed 3-15m/min.Hold assembly 24 for example can take unique bullet using hook, hook
Property design, every hook be equipped with anti-over-voltage detection switch, detection signal and PLC (programmable logic controller (PLC)) communicate, work as appearance
When abnormal over-voltage, lifting motor (servo motor) power supply is cut off immediately, and carry out voice-control alarm.
Fig. 4 is the tooling basket rotary module structural schematic diagram of one embodiment of the utility model.As shown in figure 4, tooling
Basket rotary module 10 includes driving part 101, transmission part 102 and throwing frame 103.Driving part 101 and transmission part 102 connect
It connects to convey power, transmission part 102 drives the movement of throwing frame 103 so that the tooling basket 9 on throwing frame rolls.
Preferably, driving part 101 is motor or air motor, hydraulic motor, and transmission part 102 is that band transmission or chain pass
Defeated, throwing frame 103 is rectangular configuration, is constituted by 2 parallel bracket 103a and with 2 round bar 103b of support vertical, should
The both ends of round bar 103b are inserted into respectively in the aperture 103c on bracket 103a.Through this structure, transmission part 102 and round bar
103b contact, transmission part 102 drive round bar 103b rotation by frictional force between the two when moving, make to be placed on 2
Tooling basket 9 on round bar 103b accordingly rolls, thus without dead angle when guaranteeing facing cleaning and drying.The rotation of the rotary module 10
Frequency is preferably 10~60 times/min.
In addition, ultrasonic cleaning module carries out ultrasonic gross rinse, rinsing, fine purifiation, also, passes through in facing in cleaning module 3
Enter before ultrasonic wave fine purifiation after slightly washing, rinsing and bubbling Rapid Cleaning is carried out by pressure pulse cleaning module, it is big to generate in a short time
Amount bubble makes impurity and facing surface quick separating.
After ultrasonic cleaning, surfaces externally and internally still has big quantity of fluid and exists facing product, is entering drying process
It is preceding to remove big quantity of fluid, in order to improve drying efficiency.The utility model cuts water module 4 by compressed air to remove facing
Surface liquid.Preferably, it includes air compression plant, air knife, anti-corrosion demister, Auto-drainage that compressed air, which cuts water module 4,
Device, the air compression plant after the compressed air enters air knife, pass through a face thinner thickness for generating compressed air
Air-flow thin slice high speed is blown out;The air knife is arranged in enclosed slot to generate airflow, so that liquid is quickly separated with workpiece;
The anti-corrosion demister generates a large amount of fog during cutting water for removing, and the self-draining arrangement is for hitting wind
Water mist be discharged in time.
In addition, passback pipeline 8 uses transmission belt or chain mode of movement automatically.Conveying speed is 0.5~5m/min, should
Speed is adjustable.The speed of automatic feeding, discharge platform 1,7 is 0.5~5m/min and adjustable.
It is described in detail a kind of method being cleaned and dried automatically for facing of the utility model below with reference to Fig. 7, including with
Lower step:
Tooling basket equipped with facing to be cleaned is transported to designated position by automatic charging step S11.Here, tooth to be cleaned
Set product is first placed in the tooling basket on feeding platform by operator's batch, completes starting device after placing.Tooling basket first
The corresponding position of ultrasonic gross rinse station can be transported to.
Crawl step S12, fully automatic manipulator grab the tooling basket and are transferred to each process station.For example, in tooling
Basket be transported to slightly wash the corresponding position of station after, manipulator crawl tooling basket be put into slightly wash station intrusion cleaning solution in carry out
Cleaning.
Cleaning step S13, including ultrasonic cleaning and pressure pulse cleaning clean the facing to remove facing surface
Residuals.It is first slightly washed, completes to issue to instruct again to grab it to manipulator after slightly washing be transferred to rinsing station, be bubbled
Washing station further removes facing remained on surface substance.
Compressed air cuts water step S14, the facing big quantity of fluid remained on surface after removal cleaning.Cleaning step terminates
After must remove the big quantity of fluid of facing surfaces externally and internally quickly to improve drying efficiency, tooling basket is moved to wind excision water by manipulator
Station removes facing surfaces externally and internally residual liquid.In the step, preferably air quantity is 3~8m3/s。
Hot air circulation drying steps S15 uses the dry residual moisture to evaporate the facing surface of circulating air.Wind is cut
Enter heated-air drying station after water removal, carries out the thorough water removal drying of facing.In the step, ensure to remain using circulating air drying
Remaining moisture evaporation, carrying out high efficiency filter to hot wind ensures that secondary pollution will not be carried out to product.Hot blast temperature is room temperature~80 DEG C,
Drying time is 1~8min.
Vacuum ultraviolet sterilization steps S16, using vacuum ultraviolet sterilization mode, to the facing carry out sterilization processing simultaneously into
Step evaporation moisture.Because the facing after dry needs to carry out disinfecting action before sorting packaging, heated-air drying will be undergone
Tooling basket afterwards places vacuum ultraviolet sterilizing station, carries out ultraviolet irradiation sterilization.
In the step, in vacuum degree≤90kpa, using vacuum ultraviolet sterilization mode again, it is ensured that sterilization can play moisture
The effect further evaporated, ultra-violet bands are UVC wave band: 100~275nm, and the dry sterilization time is 3~8min, heating temperature
Degree is room temperature~80 DEG C.
Followed by sending blanking step S17 certainly, will be transported to equipped with the tooling basket for being cleaned and dried the facing finished clean
Clean room is for separating the facing and the tooling basket, and facing (appliance) directly carries out subsequent sort packaging link after separation.
It is finally automatic passback supplying step S18, empty tooling basket is passed back into the automatic feeding platform and carries out circulation benefit
With so far execution complete is cleaned and dried sterilization process.
Preferably, water step, hot air circulation drying steps and vacuum and heating drying are cut in above-mentioned cleaning step, compressed air
Tooling basket spin step is respectively further comprised while sterilization steps, it is described to drive to rotate the tooling basket in each process station
Facing rolls in the tooling basket, i.e., requires to be rotated with all stations.
Preferably, further include identification information read step before automatic charging step, believed by the mark read on tooling basket
Breath is to acquire and track facing information.For example, by using the modes such as RFID, scanner or CCD read the number of tooling basket, capacity,
The information such as scavenging period, and the information is recorded into MES system (manufacturing execution system), believe so that subsequent query facing cleans
Breath record.
Preferably, in cleaning step S13, ultrasonic cleaning includes ultrasonic gross rinse, rinsing, fine purifiation, and in facing
Bubbling Rapid Cleaning is carried out before entering ultrasonic wave fine purifiation after ultrasonic gross rinse, rinsing, to generate a large amount of bubbles in a short time
So that impurity and facing surface quick separating.
Specifically, ultrasonic equipment is opened, the tooling basket 9 for filling facing is completely immersed in cleaning solution by manipulator 2, is driven
It cleans tooling basket rotation and realizes that facing tumbling motion, automatic cycle impurity screening in cleaning process guarantee the cleaning of liquid solute
Degree.Cleansing medium can be purified water, water purification and other solvents, combine under the premise of not influencing facing product appearance, performance miscellaneous
Matter characteristic quickly removes the residual impurity of facing surfaces externally and internally.One embodiment is, for thermoplastic polyurethane appliance material,
For pure water within the scope of 55 DEG C~60 DEG C, ultrasonic cleaning removal paraffin, 5~10min can reach promising result.Ultrasonic equipment heating
Temperature is room temperature~80 DEG C, 25~80HZ of supersonic frequency, 1~12min of single-station scavenging period.
Facing product after slightly washing, rinsing enter ultrasonic wave fine purifiation before first carry out bubbling Rapid Cleaning, can compared with
A large amount of bubbles are generated in short time and make impurity and facing surface quick separating, reach better cleaning effect.It is preferred that being bubbled clear
The time is washed not less than 5s.
Obviously, those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate this
Utility model, and being not used as the restriction to the utility model, if in the spirit of the utility model, to
Variation, the modification of the upper embodiment will all fall in the Claims scope of the utility model.
Claims (16)
1. a kind of device systems being cleaned and dried automatically for facing characterized by comprising
Automatic feeding platform, for the tooling basket that facing to be cleaned is housed to be transported to designated position;
Automatic shift module, for grabbing the tooling basket and being transferred to each process station;
Cleaning module, including ultrasonic cleaning module and pressure pulse cleaning module, for being cleaned the facing to remove tooth
Cover remained on surface substance;
Compressed air cuts water module, for the facing big quantity of fluid remained on surface after removal cleaning;
Hot air circulation irradiation modules use the dry residual moisture to evaporate the facing surface of circulating air;
It is dried in vacuo sterilization module, using vacuum ultraviolet sterilization mode, sterilization processing is carried out to the facing and is further steamed simultaneously
Shampoo point;With
From blanking bench is sent, toilet is transported to for separation for the tooling basket for being cleaned and dried the facing finished will to be equipped with
The facing and the tooling basket.
2. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that further
Including multiple tooling basket rotary modules, it is arranged in each process station, for rotating the tooling basket to drive the facing to exist
Rolling in the tooling basket.
3. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that further
Including returning pipeline automatically, for empty tooling basket to be passed back to the automatic feeding platform.
4. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that the work
Dress basket is cylinder shape structure, and cross section is polygon or round or other shapes, and the surface of tooling basket has multiple holes, described more
A hole is rule or irregular arrangement.
5. a kind of device systems being cleaned and dried automatically for facing according to claim 4, which is characterized in that the work
The capacity for filling basket is greater than 5 facings, and the amount of holding of the tooling basket must not fill tooling basket volume, in order to rotate
Cleaning is advisable.
6. a kind of device systems being cleaned and dried automatically for facing according to claim 5, which is characterized in that the work
Identification information is provided on dress basket for the recognition of identification information reader, the identification information includes but is not limited to two dimensional code, item
Shape code, digital coding, RFID and image, acquisition and tracking for facing information in cleaning process.
7. a kind of device systems being cleaned and dried automatically for facing according to claim 2, which is characterized in that the work
Filling basket rotary module includes driving part, transmission part and throwing frame, and the driving part is connect with the transmission part with defeated
Power is sent, the transmission part drives the throwing frame movement so that the tooling basket on the throwing frame rolls.
8. a kind of device systems being cleaned and dried automatically for facing according to claim 7, which is characterized in that the drive
Dynamic component be motor driven, hydraulic motor driving or air pressure motor driving, the transmission part be V belt translation or chain conveyer, it is described
Throwing frame is rectangular configuration, is constituted by 2 parallel brackets and with 2 round bars of the support vertical, the two of the round bar
End is inserted into respectively in the aperture on the bracket.
9. a kind of device systems being cleaned and dried automatically for facing according to claim 8, which is characterized in that the biography
Defeated component is contacted with the round bar, and the transmission part passes through frictional force between the two when moving and the round bar is driven to turn
It is dynamic, so that the tooling basket being placed on 2 round bars is accordingly rolled.
10. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
Automatic shift module is any equipment of fully automatic manipulator, the function of robot or the automatic transfer tooling basket of other realizations.
11. a kind of device systems being cleaned and dried automatically for facing according to claim 10, which is characterized in that described
Fully automatic manipulator is made of pedestal, support portion, telescopic rod and crawl section, is provided with sliding slot on the pedestal, for along guide rail
The mobile fully automatic manipulator;The support portion is set on the base;The telescopic rod is arranged on the support portion can be into
Row vertical direction moves up and down;The top end part of the telescopic rod, the crawl is arranged in the crawl section in the horizontal direction
There are two hold assemblies for portion's tool, grab the tooling basket by controlling the distance between described two hold assemblies.
12. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that cleaning
In module, ultrasonic cleaning module slightly washed, rinsed, fine purifiation, also, laggard through ultrasonic gross rinse, rinsing in the facing
Enter and bubbling Rapid Cleaning is carried out by pressure pulse cleaning module before ultrasonic wave fine purifiation, makes impurity to generate a large amount of bubbles in a short time
With facing surface quick separating.
13. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
It includes air compression plant, air knife, anti-corrosion demister, self-draining arrangement, the air compression that compressed air, which cuts water module,
For generating compressed air, which enters after air knife forms the air-flow thin slice high speed of a face thinner thickness and blows out device;
The air knife is arranged in enclosed slot to generate airflow, so that liquid is quickly separated with workpiece;The anti-corrosion demister
A large amount of fog is generated during cutting water for removing;The self-draining arrangement is for the water mist that wind hits to be discharged in time.
14. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
Facing is functional instrument in stealthy facing, MRC facing, high molecular material facing or other mouths.
15. a kind of device systems being cleaned and dried automatically for facing according to claim 3, which is characterized in that described
Automatic passback pipeline uses transmission belt or chain mode of movement.
16. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that into one
Step includes the split automatically-controlled door of mutually friendship being arranged between the blanking bench and the toilet.
Priority Applications (1)
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CN201720988091.3U CN208492351U (en) | 2017-08-09 | 2017-08-09 | A kind of device systems being cleaned and dried automatically for facing |
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CN201720988091.3U CN208492351U (en) | 2017-08-09 | 2017-08-09 | A kind of device systems being cleaned and dried automatically for facing |
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CN208492351U true CN208492351U (en) | 2019-02-15 |
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CN201720988091.3U Ceased CN208492351U (en) | 2017-08-09 | 2017-08-09 | A kind of device systems being cleaned and dried automatically for facing |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113367827A (en) * | 2021-05-12 | 2021-09-10 | 赵小芳 | Non-toxic recovery treatment apparatus and treatment method for malformed tooth care tooth socket for oral cavity |
WO2022257921A1 (en) * | 2021-06-09 | 2022-12-15 | 苏州爱恩机械有限公司 | Automatic cleaning apparatus for industrial parts and use method thereof |
-
2017
- 2017-08-09 CN CN201720988091.3U patent/CN208492351U/en not_active Ceased
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113367827A (en) * | 2021-05-12 | 2021-09-10 | 赵小芳 | Non-toxic recovery treatment apparatus and treatment method for malformed tooth care tooth socket for oral cavity |
CN113367827B (en) * | 2021-05-12 | 2022-11-04 | 山东省立第三医院 | Non-toxic recovery treatment apparatus and treatment method for malformed tooth care tooth socket for oral cavity |
WO2022257921A1 (en) * | 2021-06-09 | 2022-12-15 | 苏州爱恩机械有限公司 | Automatic cleaning apparatus for industrial parts and use method thereof |
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GR01 | Patent grant | ||
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Decision date of declaring invalidation: 20231101 Decision number of declaring invalidation: 564424 Granted publication date: 20190215 |