CN109381271A - A kind of device systems being cleaned and dried automatically for facing and method - Google Patents
A kind of device systems being cleaned and dried automatically for facing and method Download PDFInfo
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- CN109381271A CN109381271A CN201710674288.4A CN201710674288A CN109381271A CN 109381271 A CN109381271 A CN 109381271A CN 201710674288 A CN201710674288 A CN 201710674288A CN 109381271 A CN109381271 A CN 109381271A
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- Prior art keywords
- facing
- cleaned
- cleaning
- tooling basket
- basket
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C17/00—Devices for cleaning, polishing, rinsing or drying teeth, teeth cavities or prostheses; Saliva removers; Dental appliances for receiving spittle
- A61C17/036—Cleaning devices for dental prostheses removed from the oral cavity
Abstract
The present invention provides a kind of device systems being cleaned and dried automatically for facing and its methods.The device systems include: automatic feeding platform, for the tooling basket that facing to be cleaned is housed to be transported to designated position;Automatic shift module, for grabbing the tooling basket and being transferred to each process station;Cleaning module, including ultrasonic cleaning module and pressure pulse cleaning module, for being cleaned to the facing to remove facing remained on surface substance;Compressed air cuts water module, for the facing big quantity of fluid remained on surface after removal cleaning;Hot air circulation irradiation modules use the dry residual moisture to evaporate the facing surface of circulating air;It is dried in vacuo sterilization module, using vacuum ultraviolet sterilization mode, sterilization processing further evaporation water simultaneously is carried out to the facing;And blanking bench is sent certainly, toilet is transported to for the tooling basket for being cleaned and dried the facing finished will to be equipped with for the separation facing and the tooling basket.
Description
Technical field
The present invention relates to facing cleaning equipment and method more particularly to a kind of equipment systems being cleaned and dried automatically for facing
System and method.
Background technique
Stealth correction is generally completed using a series of stealthy facing to realize.Stealthy facing is transparent by the elasticity of safety
High molecular material is made, and high molecular material type mainly includes polycarbonate (PC), glycol-modified-poly terephthalic acid second two
Alcohol ester (PETG), thermoplastic polyurethane (TPU) etc..
It is as shown in Figure 1 the shape and structure of stealthy facing at present, cleaning way mainly has directly washing, high temperature and pressure to steam
Vapour flushing, purge etc., drying means is mainly dried, is dried.The following aspects that these methods are primarily present
Problem:
1, cleaning way poor universality: it is limited to existing stealthy orthodontic tooth crown production technology, is needed before facing is hot-forming
The undercut region of tooth mould is carried out filling up the substances such as paraffin or artificial stone, these substances after high temperature hot pressing, Ya Mo and rectify
Easily remain on facing inner surface when controlling separation, facing is polluted, it is therefore desirable to dispose residual substance.For different residual
It stays substance often to purge using high-temperature steam using different cleaning ways, such as paraffin residual, will cause because vapor (steam) temperature is excessively high
Facing deformation of products reduces product quality or direct scrap products, brings larger difficulty to artificial cleaning operation;Artificial stone residual
Object often uses normal temperature high voltage water backwashing manner.Existing cleaning way versatility is poor, causes production cleaning link to complicate, no
Conducive to production link.
2, it is cleaned and dried low efficiency, large labor intensity: facing needs the cleaning-drying of operator one by one, and cleaning process
In need to observe cleaning-drying effect frequently, increase the labor intensity of operator.
3, drying mode falls behind, and easily there is dead angle: often being wiped at present using artificial spin-drying dewatering and hygienic cotton (degerming)
The mode for wiping water off, because facing structure is more complicated, especially there are some dead angles to wipe for facing inner surface, easily causes
Tiny drops of water residual.
4, technology stability is poor, does over again frequently: cleaning-drying mode is larger to the dependence of operator at present, operator
Member work long hours easily causes fatigue or man-hour manually hand-held cleaning, it is dry when in order to pursue efficiency, be easy to ignore facing surface small
Impurity and droplet, can not reach a standard palpus reworked processing in quality inspection, greatly wasting manpower and material resources.
5, disinfection way: at present using traditional alcohol cleaning disinfection mode, and facing is easy for high molecular material and alcohol
It chemically reacts, causes facing surface whiting, influence facing appearance and performance.
Summary of the invention
For the disadvantages mentioned above of the prior art, the present invention combines stealthy facing various shapes, material capability particularity, mentions
Gone out a kind of device systems being cleaned and dried automatically for facing and method, can be realized to the cleaning of facing product automatic batch,
It is dry, it improves and is cleaned and dried effect and production efficiency, can satisfy the initial bacterium demand for control of certain product.
A kind of device systems being cleaned and dried automatically for facing of the invention, comprising: automatic feeding platform, for that will be equipped with
The tooling basket of facing to be cleaned is transported to designated position;Automatic shift module, for grabbing the tooling basket and being transferred to each work
Skill position;Cleaning module, including ultrasonic cleaning module and pressure pulse cleaning module, for being cleaned the facing to remove
Facing remained on surface substance;Compressed air cuts water module, for the facing big quantity of fluid remained on surface after removal cleaning;Heat
Wind cyclic drying module uses the dry residual moisture to evaporate the facing surface of circulating air;Sterilization module is dried in vacuo,
Using vacuum ultraviolet sterilization mode, sterilization processing further evaporation water simultaneously is carried out to the facing;Certainly blanking bench is sent, is used
Toilet is transported in the tooling basket for being cleaned and dried the facing finished will be equipped with for the separation facing and the work
Fill basket.
Preferably, further comprise multiple tooling basket rotary modules, be arranged in each process station, for rotating the work
Basket is filled to drive the facing to roll in the tooling basket.
It preferably, further comprise automatic passback pipeline, for empty tooling basket to be passed back to the automatic feeding platform.
Preferably, the tooling basket be cylinder shape structure, cross section be polygon or round or other shapes, tooling basket
Surface has multiple holes, and the multiple hole is rule or irregular arrangement.
Preferably, the capacity of the tooling basket is greater than 5 facings, and the amount of holding of the tooling basket must not be filled
Tooling basket volume is advisable in order to rotate cleaning.
Preferably, identification information is provided on the tooling basket for the recognition of identification information reader, the identification information
Including but not limited to two dimensional code, bar code, digital coding, RFID and image, the acquisition for facing information in cleaning process
And tracking.
Preferably, the tooling basket rotary module includes driving part, transmission part and throwing frame, the driving part with
To convey power, the transmission part drives the throwing frame movement so that on the throwing frame for the transmission part connection
Tooling basket rolling.
Preferably, the driving part is motor driven, hydraulic motor driving or air pressure motor driving, the transmission part
For V belt translation or chain conveyer, the throwing frame is rectangular configuration, by 2 parallel brackets and 2 with the support vertical
Round bar is constituted, and the both ends of the round bar are inserted into respectively in the aperture on the bracket.
Preferably, the transmission part is contacted with the round bar, and the transmission part passes through between the two when moving
Frictional force drives the round bar rotation, and the tooling basket being placed on 2 round bars is made accordingly to roll.
Preferably, the automatic shift module is fully automatic manipulator, robot or the automatic transfer tooling basket of other realizations
Function any equipment.
Preferably, the fully automatic manipulator is made of pedestal, support portion, telescopic rod and crawl section, is set on the pedestal
It is equipped with sliding slot, for moving the fully automatic manipulator along guide rail;The support portion is set on the base;The telescopic rod setting
Moving up and down for vertical direction can be carried out on the support portion;The telescopic rod is arranged in the crawl section in the horizontal direction
Top end part, there are two hold assemblies for crawl section tool, are grabbed by controlling the distance between described two hold assemblies
The tooling basket.
Preferably, in cleaning module, ultrasonic cleaning module slightly washed, rinsed, fine purifiation, also, is passed through in the facing
Enter before ultrasonic wave fine purifiation after ultrasonic gross rinse, rinsing and bubbling Rapid Cleaning is carried out by pressure pulse cleaning module, in a short time
It generates a large amount of bubbles and makes impurity and facing surface quick separating.
Preferably, it includes air compression plant, air knife, anti-corrosion demister, automatic row that the compressed air, which cuts water module,
Water installations, for the air compression plant for generating compressed air, which forms a face thinner thickness after entering air knife
Air-flow thin slice high speed blow out;The air knife is arranged in enclosed slot to generate airflow, so that liquid quickly divides with workpiece
From;The anti-corrosion demister generates a large amount of fog during cutting water for removing;The self-draining arrangement is used for wind
The water mist to hit is discharged in time.
Preferably, the facing is functional instrument in stealthy facing, MRC facing, high molecular material facing or other mouths.
Preferably, the automatic passback pipeline uses transmission belt or chain mode of movement.
It preferably, further comprise the split automatically-controlled door of mutually friendship being arranged between the blanking bench and the toilet.
Another aspect of the present invention additionally provides a kind of method being cleaned and dried automatically for facing, including following step
Rapid: the tooling basket equipped with facing to be cleaned is transported to designated position by automatic charging step;Crawl step, automatic shift module
It grabs the tooling basket and is transferred to each process station;Cleaning step, including ultrasonic cleaning and pressure pulse cleaning, to the facing
It is cleaned to remove facing remained on surface substance;Compressed air cuts water step, and the facing is remained on surface after removal cleaning
Big quantity of fluid;Hot air circulation drying steps use the dry residual moisture to evaporate the facing surface of circulating air;Vacuum adds
Heated drying sterilization steps carry out sterilization processing to the further evaporation water of the facing using vacuum ultraviolet heating method simultaneously;
Certainly blanking step is sent, toilet will be transported to equipped with the tooling basket for being cleaned and dried the facing finished for described in separation
Facing and the tooling basket.
Preferably, cleaning step, compressed air cut water step, hot air circulation drying steps and vacuum and heating drying sterilizing step
Tooling basket spin step is respectively further comprised while rapid, rotates the tooling basket in each process station to drive the facing to exist
Rolling in the tooling basket.
Preferably, further include automatic passback supplying step after sending blanking step certainly, empty tooling basket is passed back to described
Automatic feeding platform.
Preferably, further include identification information read step before automatic charging step, believed by the mark read on tooling basket
Breath including reading number, the capacity of tooling basket, and records the temporal information of cleaning, in order to which the cleaning of subsequent query facing is believed
Breath record.
Preferably, in the cleaning step, ultrasonic cleaning includes ultrasonic gross rinse, rinsing, fine purifiation, and in the tooth
Set carries out bubbling Rapid Cleaning before entering ultrasonic wave fine purifiation after ultrasonic gross rinse, rinsing, to generate a large amount of gas in a short time
Bubble is so that impurity and facing surface quick separating.
The invention has the following beneficial effects:
1, the present invention combines the complicated variety of facing structure, is designed using the structure of tooling basket rotary-cleaning, was both realized
Quick unordered feeding also realizes the comprehensive no dead angle cleaning of facing.
2, the application of robot manipulator structure of the present invention is not necessarily to manual intervention during ensuring cleaning-drying, has liberated artificial labor
Power has saved a large amount of labor costs, while having avoided artificial secondary contact stain during being cleaned and dried and ensure that production
The quality that product are cleaned and dried.
3, compared with existing artificial cleaning-drying, production efficiency is greatly improved automatic cleaning-drying mode.
4, ultrasonic cleaning mode of the invention is good compared to existing cleaning way versatility, and production capable of washing remains on facing
The multiple pollutant of product surface, and cleaning temperature is adjustable lower than facing product deformation temperature, eliminates product because of cleaning
Generate the risk of deformation.Facing interiors of products residual stress can be reduced during ultrasonic cleaning simultaneously, facilitates product
The promotion of energy.
5, for vacuum ultraviolet sterilization mode compared with wiping alcohol in high concentration sterilization mode, bactericidal effect is more preferable, eliminates
Facing product chemically reacts risk, improves facing appearance quality.
6, tooling basket conveys input and output material platform automatically and automatic cycle is all made of automation control, improves the automatic of equipment
Degree.
7, automatic blanking platform and toilet's infall reduce outside air using mutually handing over split automatically-controlled door to design to greatest extent
Immerse toilet.
8, device systems of the invention have identification information read functions, can be acquired to creation data information convenient for life
Produce the important component of scene tracking and facing production comprehensive automation layout.
Detailed description of the invention
Fig. 1 is stealthy facing schematic diagram.
Fig. 2 is the tooling basket structural schematic diagram of one embodiment of the present of invention.
Fig. 3 is the robot manipulator structure schematic diagram of one embodiment of the present of invention.
Fig. 4 is the tooling basket rotary module structural schematic diagram of one embodiment of the present of invention.
Fig. 5 is the structural schematic diagram of the device systems being cleaned and dried automatically for facing of one embodiment of the present of invention,
Wherein, (a) is side view, (b) is top view.
Fig. 6 is the perspective view of the device systems being cleaned and dried automatically for facing of one embodiment of the present of invention.
Fig. 7 is the flow chart of the method being cleaned and dried automatically for facing of one embodiment of the present of invention.
Specific embodiment
Below by embodiment, the invention will be further described, and purpose, which is only that, more fully understands research of the invention
The protection scope that content is not intended to limit the present invention.
One embodiment of the present of invention proposes the device systems being cleaned and dried automatically for facing, and facing here can be with
It is functional instrument in stealthy facing, MRC facing, high molecular material facing or other mouths.As it can be seen in figures 5 and 6, the set equipment system
System exists in a pipeline fashion, is integrated with multiple functions, is required with meeting the automatic cleaning-drying sterilizing of facing.The device systems
It generally comprises: automatic feeding platform 1, for the tooling basket 9 that facing to be cleaned is housed to be transported to designated position, and tooling basket 9
Identification information is equipped with for acquiring and tracking facing information;Automatic shift module 2, for grabbing the tooling basket and being transferred to
Each process station;Cleaning module 3, including ultrasonic cleaning module and pressure pulse cleaning module, for being cleaned to the facing
To remove facing remained on surface substance;Compressed air cuts water module 4, remained on surface a large amount of for the facing after removing cleaning
Liquid;Hot air circulation irradiation modules 5 use the dry residual moisture to evaporate the facing surface of circulating air;Heating in vacuum
Dry sterilization module 6 carries out sterilization processing further evaporation water simultaneously to the facing using vacuum ultraviolet sterilization method;
From blanking bench 7 is sent, toilet is transported to for separation institute for the tooling basket for being cleaned and dried the facing finished will to be equipped with
State facing and the tooling basket;Automatic passback pipeline 8, for empty tooling basket to be passed back to the automatic feeding platform;It is multiple
Tooling basket rotary module 10 is arranged in each process station, drives the facing in tooling basket 9 for rotary tooling basket 9
Rolling;And the split automatically-controlled door 11 of mutually friendship being arranged between the automatic blanking platform 7 and the toilet 12.Here automatically-controlled door
11 can reduce outside air intrusion toilet 12 to greatest extent.
The structure of tooling basket 9 is discussed in detail below with reference to Fig. 2.In the present invention, tooling basket 9 is cylinder shape structure, cross section
For polygon or round or other shapes.The surface of tooling basket 9 has multiple holes 91, and the multiple hole is rule or irregular row
Column.The capacity of tooling basket 9 is preferably greater than 5 facings, and the amount of holding of tooling basket 9 does not fill up tooling basket volume, convenient for rolling
When separation be advisable, such as amount of holding can be≤2/3 tooling basket volume.In one embodiment, tooling basket 9 is positive using cross section
The tubular structure of polygon, stack shell diameter are 10mm~500mm.Preferably, the diameter of stack shell both ends circular surface is slightly larger than cylinder
Body diameter, in addition, the raised edge 92 of circular surface, to facilitate the hold assembly of manipulator to grab tooling basket.Tooling basket 9
On the identification information (not shown) that has include two dimensional code, bar code, digital coding, RFID and ccd image etc., be used for cleaning process
The acquisition and tracking of middle facing information.
Fig. 3 is the structural schematic diagram of one embodiment of automatic shift module of the invention.Automatic transfer in the present invention
Module can be fully automatic manipulator, any equipment of the function of robot or the automatic transfer tooling basket of other realizations.Join below
Examine the function and structure that fully automatic manipulator is described in detail in Fig. 3.As shown, fully automatic manipulator 2 is by pedestal 21, support portion
22, telescopic rod 23 and crawl section 24 are constituted.Specifically, it is provided with sliding slot 21a on pedestal 21, be used for along guide rail 21b in level side
Move up the fully automatic manipulator 21.In the present embodiment, sliding slot 21a is 2, and correspondingly guide rail 21b is 2.In this way, passing through
Control unit (not shown) can control each process station progress phase that fully automatic manipulator 2 is moved to present device system
It should operate.Support portion 22 is arranged on pedestal 21.Telescopic rod 23 is arranged on support portion 22, and can carry out the upper and lower of vertical direction
Mobile (flexible);The top end part (one end far from support portion 22) of telescopic rod 23 is arranged in crawl section 24 in the horizontal direction, should
There are two hold assembly 24a for the tool of crawl section 24, grab tooling basket 9 by the distance between two hold assembly 24a of control.?
That is telescopic rod 23 is responsible for the movement of vertical direction, two hold assembly 24a of crawl section 24 are responsible for the shifting of horizontal direction
It is dynamic, so as to realize accurate crawl and smooth transfer.Preferably, carrying >=0.5 of the manipulator 2~40kg, movement speed
For 0.4~25m/min.Specifically, laterally operation (horizontal direction) is existed manipulator using servo motor driven gear band carry-over bar
It is moved on guide rail 21b, tooling basket is moved to another station from a station horizontal direction, realizes the accurate positioning that runs smoothly
Control.Manipulator lifting is directly driven using servo motor, and has off-position self-locking function, it is ensured that powers off cunning of not being self-possessed
It falls, movement speed 3-15m/min.Hold assembly 24 can for example take unique elasticity design, every extension using hook, hook
Hook is equipped with anti-over-voltage detection switch, and detection signal and PLC (programmable logic controller (PLC)) communicate, and when there is abnormal over-voltage, stands
Lifting motor (servo motor) power supply is cut off, and carries out voice-control alarm.
Fig. 4 is the tooling basket rotary module structural schematic diagram of one embodiment of the present of invention.As shown in figure 4, tooling basket revolves
Revolving die block 10 includes driving part 101, transmission part 102 and throwing frame 103.Driving part 101 connect with transmission part 102 with
Power is conveyed, transmission part 102 drives the movement of throwing frame 103 so that the tooling basket 9 on throwing frame rolls.
Preferably, driving part 101 is motor or air motor, hydraulic motor, and transmission part 102 is that band transmission or chain pass
Defeated, throwing frame 103 is rectangular configuration, is constituted by 2 parallel bracket 103a and with 2 round bar 103b of support vertical, should
The both ends of round bar 103b are inserted into respectively in the aperture 103c on bracket 103a.Through this structure, transmission part 102 and round bar
103b contact, transmission part 102 drive round bar 103b rotation by frictional force between the two when moving, make to be placed on 2
Tooling basket 9 on round bar 103b accordingly rolls, thus without dead angle when guaranteeing facing cleaning and drying.The rotation of the rotary module 10
Frequency is preferably 10~60 times/min.
In addition, ultrasonic cleaning module carries out ultrasonic gross rinse, rinsing, fine purifiation, also, passes through in facing in cleaning module 3
Enter before ultrasonic wave fine purifiation after slightly washing, rinsing and bubbling Rapid Cleaning is carried out by pressure pulse cleaning module, it is big to generate in a short time
Amount bubble makes impurity and facing surface quick separating.
After ultrasonic cleaning, surfaces externally and internally still has big quantity of fluid and exists facing product, is entering drying process
It is preceding to remove big quantity of fluid, in order to improve drying efficiency.The present invention cuts water module 4 by compressed air to remove facing surface
Liquid.Preferably, compressed air cut water module 4 include air compression plant, air knife, anti-corrosion demister, self-draining arrangement,
The air compression plant after the compressed air enters air knife, passes through the air-flow of a face thinner thickness for generating compressed air
Thin slice high speed is blown out;The air knife is arranged in enclosed slot to generate airflow, so that liquid is quickly separated with workpiece;It is described
Anti-corrosion demister generates a large amount of fog during cutting water for removing, and the self-draining arrangement is used for the water that wind hits
Mist is discharged in time.
In addition, passback pipeline 8 uses transmission belt or chain mode of movement automatically.Conveying speed is 0.5~5m/min, should
Speed is adjustable.The speed of automatic feeding, discharge platform 1,7 is 0.5~5m/min and adjustable.
Below with reference to a kind of Fig. 7 method being cleaned and dried automatically for facing that the present invention will be described in detail, including following step
It is rapid:
Tooling basket equipped with facing to be cleaned is transported to designated position by automatic charging step S11.Here, tooth to be cleaned
Set product is first placed in the tooling basket on feeding platform by operator's batch, completes starting device after placing.Tooling basket first
The corresponding position of ultrasonic gross rinse station can be transported to.
Crawl step S12, fully automatic manipulator grab the tooling basket and are transferred to each process station.For example, in tooling
Basket be transported to slightly wash the corresponding position of station after, manipulator crawl tooling basket be put into slightly wash station intrusion cleaning solution in carry out
Cleaning.
Cleaning step S13, including ultrasonic cleaning and pressure pulse cleaning clean the facing to remove facing surface
Residuals.It is first slightly washed, completes to issue to instruct again to grab it to manipulator after slightly washing be transferred to rinsing station, be bubbled
Washing station further removes facing remained on surface substance.
Compressed air cuts water step S14, the facing big quantity of fluid remained on surface after removal cleaning.Cleaning step terminates
After must remove the big quantity of fluid of facing surfaces externally and internally quickly to improve drying efficiency, tooling basket is moved to wind excision water by manipulator
Station removes facing surfaces externally and internally residual liquid.In the step, preferably air quantity is 3~8m3/s。
Hot air circulation drying steps S15 uses the dry residual moisture to evaporate the facing surface of circulating air.Wind is cut
Enter heated-air drying station after water removal, carries out the thorough water removal drying of facing.In the step, ensure to remain using circulating air drying
Remaining moisture evaporation, carrying out high efficiency filter to hot wind ensures that secondary pollution will not be carried out to product.Hot blast temperature is room temperature~80 DEG C,
Drying time is 1~8min.
Vacuum ultraviolet sterilization steps S16, using vacuum ultraviolet sterilization mode, to the facing carry out sterilization processing simultaneously into
Step evaporation moisture.Because the facing after dry needs to carry out disinfecting action before sorting packaging, heated-air drying will be undergone
Tooling basket afterwards places vacuum ultraviolet sterilizing station, carries out ultraviolet irradiation sterilization.
In the step, in vacuum degree≤90kpa, using vacuum ultraviolet sterilization mode again, it is ensured that sterilization can play moisture
The effect further evaporated, ultra-violet bands are UVC wave band: 100~275nm, and the dry sterilization time is 3~8min, heating temperature
Degree is room temperature~80 DEG C.
Followed by sending blanking step S17 certainly, will be transported to equipped with the tooling basket for being cleaned and dried the facing finished clean
Clean room is for separating the facing and the tooling basket, and facing (appliance) directly carries out subsequent sort packaging link after separation.
It is finally automatic passback supplying step S18, empty tooling basket is passed back into the automatic feeding platform and carries out circulation benefit
With so far execution complete is cleaned and dried sterilization process.
Preferably, water step, hot air circulation drying steps and vacuum and heating drying are cut in above-mentioned cleaning step, compressed air
Tooling basket spin step is respectively further comprised while sterilization steps, it is described to drive to rotate the tooling basket in each process station
Facing rolls in the tooling basket, i.e., requires to be rotated with all stations.
Preferably, further include identification information read step before automatic charging step, believed by the mark read on tooling basket
Breath is to acquire and track facing information.For example, by using the modes such as RFID, scanner or CCD read the number of tooling basket, capacity,
The information such as scavenging period, and the information is recorded into MES system (manufacturing execution system), believe so that subsequent query facing cleans
Breath record.
Preferably, in cleaning step S13, ultrasonic cleaning includes ultrasonic gross rinse, rinsing, fine purifiation, and in facing
Bubbling Rapid Cleaning is carried out before entering ultrasonic wave fine purifiation after ultrasonic gross rinse, rinsing, to generate a large amount of bubbles in a short time
So that impurity and facing surface quick separating.
Specifically, ultrasonic equipment is opened, the tooling basket 9 for filling facing is completely immersed in cleaning solution by manipulator 2, is driven
It cleans tooling basket rotation and realizes that facing tumbling motion, automatic cycle impurity screening in cleaning process guarantee the cleaning of liquid solute
Degree.Cleansing medium can be purified water, water purification and other solvents, combine under the premise of not influencing facing product appearance, performance miscellaneous
Matter characteristic quickly removes the residual impurity of facing surfaces externally and internally.One embodiment is, for thermoplastic polyurethane appliance material,
For pure water within the scope of 55 DEG C~60 DEG C, ultrasonic cleaning removal paraffin, 5~10min can reach promising result.Ultrasonic equipment heating
Temperature is room temperature~80 DEG C, 25~80HZ of supersonic frequency, 1~12min of single-station scavenging period.
Facing product after slightly washing, rinsing enter ultrasonic wave fine purifiation before first carry out bubbling Rapid Cleaning, can compared with
A large amount of bubbles are generated in short time and make impurity and facing surface quick separating, reach better cleaning effect.It is preferred that being bubbled clear
The time is washed not less than 5s.
Obviously, those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate this
Invention, and be not used as limitation of the invention, as long as in spirit of the invention, to embodiment described above
Variation, modification will all fall in claims of the present invention range.
Claims (21)
1. a kind of device systems being cleaned and dried automatically for facing characterized by comprising
Automatic feeding platform, for the tooling basket that facing to be cleaned is housed to be transported to designated position;
Automatic shift module, for grabbing the tooling basket and being transferred to each process station;
Cleaning module, including ultrasonic cleaning module and pressure pulse cleaning module, for being cleaned the facing to remove tooth
Cover remained on surface substance;
Compressed air cuts water module, for the facing big quantity of fluid remained on surface after removal cleaning;
Hot air circulation irradiation modules use the dry residual moisture to evaporate the facing surface of circulating air;
It is dried in vacuo sterilization module, using vacuum ultraviolet sterilization mode, sterilization processing is carried out to the facing and is further steamed simultaneously
Shampoo point;With
From blanking bench is sent, toilet is transported to for separation for the tooling basket for being cleaned and dried the facing finished will to be equipped with
The facing and the tooling basket.
2. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that further
Including multiple tooling basket rotary modules, it is arranged in each process station, for rotating the tooling basket to drive the facing to exist
Rolling in the tooling basket.
3. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that further
Including returning pipeline automatically, for empty tooling basket to be passed back to the automatic feeding platform.
4. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that the work
Dress basket is cylinder shape structure, and cross section is polygon or round or other shapes, and the surface of tooling basket has multiple holes, described more
A hole is rule or irregular arrangement.
5. a kind of device systems being cleaned and dried automatically for facing according to claim 4, which is characterized in that the work
The capacity for filling basket is greater than 5 facings, and the amount of holding of the tooling basket must not fill tooling basket volume, in order to rotate
Cleaning is advisable.
6. a kind of device systems being cleaned and dried automatically for facing according to claim 5, which is characterized in that the work
Identification information is provided on dress basket for the recognition of identification information reader, the identification information includes but is not limited to two dimensional code, item
Shape code, digital coding, RFID and image, acquisition and tracking for facing information in cleaning process.
7. a kind of device systems being cleaned and dried automatically for facing according to claim 2, which is characterized in that the work
Filling basket rotary module includes driving part, transmission part and throwing frame, and the driving part is connect with the transmission part with defeated
Power is sent, the transmission part drives the throwing frame movement so that the tooling basket on the throwing frame rolls.
8. a kind of device systems being cleaned and dried automatically for facing according to claim 7, which is characterized in that the drive
Dynamic component be motor driven, hydraulic motor driving or air pressure motor driving, the transmission part be V belt translation or chain conveyer, it is described
Throwing frame is rectangular configuration, is constituted by 2 parallel brackets and with 2 round bars of the support vertical, the two of the round bar
End is inserted into respectively in the aperture on the bracket.
9. a kind of device systems being cleaned and dried automatically for facing according to claim 8, which is characterized in that the biography
Defeated component is contacted with the round bar, and the transmission part passes through frictional force between the two when moving and the round bar is driven to turn
It is dynamic, so that the tooling basket being placed on 2 round bars is accordingly rolled.
10. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
Automatic shift module is any equipment of fully automatic manipulator, the function of robot or the automatic transfer tooling basket of other realizations.
11. a kind of device systems being cleaned and dried automatically for facing according to claim 10, which is characterized in that described
Fully automatic manipulator is made of pedestal, support portion, telescopic rod and crawl section, is provided with sliding slot on the pedestal, for along guide rail
The mobile fully automatic manipulator;The support portion is set on the base;The telescopic rod is arranged on the support portion can be into
Row vertical direction moves up and down;The top end part of the telescopic rod, the crawl is arranged in the crawl section in the horizontal direction
There are two hold assemblies for portion's tool, grab the tooling basket by controlling the distance between described two hold assemblies.
12. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that cleaning
In module, ultrasonic cleaning module slightly washed, rinsed, fine purifiation, also, laggard through ultrasonic gross rinse, rinsing in the facing
Enter and bubbling Rapid Cleaning is carried out by pressure pulse cleaning module before ultrasonic wave fine purifiation, makes impurity to generate a large amount of bubbles in a short time
With facing surface quick separating.
13. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
It includes air compression plant, air knife, anti-corrosion demister, self-draining arrangement, the air compression that compressed air, which cuts water module,
For generating compressed air, which enters after air knife forms the air-flow thin slice high speed of a face thinner thickness and blows out device;
The air knife is arranged in enclosed slot to generate airflow, so that liquid is quickly separated with workpiece;The anti-corrosion demister
A large amount of fog is generated during cutting water for removing;The self-draining arrangement is for the water mist that wind hits to be discharged in time.
14. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
Facing is functional instrument in stealthy facing, MRC facing, high molecular material facing or other mouths.
15. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that described
Automatic passback pipeline uses transmission belt or chain mode of movement.
16. a kind of device systems being cleaned and dried automatically for facing according to claim 1, which is characterized in that into one
Step includes the split automatically-controlled door of mutually friendship being arranged between the blanking bench and the toilet.
17. a kind of method being cleaned and dried automatically for facing, which comprises the following steps:
Tooling basket equipped with facing to be cleaned is transported to designated position by automatic charging step;
Crawl step, automatic shift module grab the tooling basket and are transferred to each process station;
Cleaning step, including ultrasonic cleaning and pressure pulse cleaning clean the facing to remove facing surface residue
Matter;
Compressed air cuts water step, the facing big quantity of fluid remained on surface after removal cleaning;
Hot air circulation drying steps use the dry residual moisture to evaporate the facing surface of circulating air;
Vacuum and heating drying sterilization steps, using vacuum ultraviolet heating method, to the further evaporation water of the facing simultaneously into
Row sterilization processing;With
From blanking step is sent, institute is separated by toilet is transported to equipped with the tooling basket for being cleaned and dried the facing finished
State facing and the tooling basket.
18. the method according to claim 17 being cleaned and dried automatically for facing, which is characterized in that cleaning step, pressure
Contracting air respectively further comprises tooling basket rotation while cutting step, hot air circulation drying steps and vacuum and heating drying sterilization steps
It goes to step, rotates the tooling basket in each process station to drive the facing to roll in the tooling basket.
19. the method according to claim 17 being cleaned and dried automatically for facing, which is characterized in that sending blanking to walk certainly
Further include automatic passback supplying step after rapid, empty tooling basket is passed back into the automatic feeding platform.
20. the method according to claim 17 being cleaned and dried automatically for facing, which is characterized in that automatic charging step
Before further include identification information read step, by read tooling basket on identification information, including read tooling basket number, hold
Amount, and the temporal information of cleaning is recorded, in order to which the cleaning information of subsequent query facing records.
21. the method according to claim 17 being cleaned and dried automatically for facing, which is characterized in that the cleaning step
In, ultrasonic cleaning includes ultrasonic gross rinse, rinsing, fine purifiation, and in the facing through ultrasonic gross rinse, the laggard excess of imports of rinsing
Bubbling Rapid Cleaning is carried out before sound wave fine purifiation, to generate a large amount of bubbles in a short time impurity is quickly divided with facing surface
From.
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CN201710674288.4A CN109381271A (en) | 2017-08-09 | 2017-08-09 | A kind of device systems being cleaned and dried automatically for facing and method |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110721000A (en) * | 2019-11-14 | 2020-01-24 | 龙游灵秀医疗器械科技有限公司 | Biological ceramic denture belt cleaning device |
CN113116581A (en) * | 2021-04-08 | 2021-07-16 | 温州医科大学附属口腔医院 | Cleaning and sterilizing machine for oral appliance |
CN113367827A (en) * | 2021-05-12 | 2021-09-10 | 赵小芳 | Non-toxic recovery treatment apparatus and treatment method for malformed tooth care tooth socket for oral cavity |
CN114010823A (en) * | 2021-11-09 | 2022-02-08 | 苏州大学 | Toothbrush disinfection appliance and toothbrush disinfection method |
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2017
- 2017-08-09 CN CN201710674288.4A patent/CN109381271A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110721000A (en) * | 2019-11-14 | 2020-01-24 | 龙游灵秀医疗器械科技有限公司 | Biological ceramic denture belt cleaning device |
CN113116581A (en) * | 2021-04-08 | 2021-07-16 | 温州医科大学附属口腔医院 | Cleaning and sterilizing machine for oral appliance |
CN113367827A (en) * | 2021-05-12 | 2021-09-10 | 赵小芳 | Non-toxic recovery treatment apparatus and treatment method for malformed tooth care tooth socket for oral cavity |
CN113367827B (en) * | 2021-05-12 | 2022-11-04 | 山东省立第三医院 | Non-toxic recovery treatment apparatus and treatment method for malformed tooth care tooth socket for oral cavity |
CN114010823A (en) * | 2021-11-09 | 2022-02-08 | 苏州大学 | Toothbrush disinfection appliance and toothbrush disinfection method |
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