CN216503052U - Automatic plate welding processing line - Google Patents
Automatic plate welding processing line Download PDFInfo
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- CN216503052U CN216503052U CN202122485496.4U CN202122485496U CN216503052U CN 216503052 U CN216503052 U CN 216503052U CN 202122485496 U CN202122485496 U CN 202122485496U CN 216503052 U CN216503052 U CN 216503052U
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Abstract
The invention discloses an automatic plate welding processing line, and relates to the technical field of welding; the welding robot comprises two side conveying mechanisms for conveying materials, a transition conveying mechanism positioned between the side conveying mechanisms and used for transition of the materials, a welding robot used for welding the materials, and a carrying mechanism used for carrying the materials to the side conveying mechanisms; and one end of the edge conveying mechanism, which is close to the transition conveying mechanism, is provided with a positioning mechanism for positioning the material. The beneficial effects of the invention are: adopt welding robot welding, the quality is unified and reliable, adopts transport mechanism to carry out the material loading, and machining efficiency is high.
Description
Technical Field
The invention belongs to the technical field of welding, and particularly relates to an automatic plate welding processing line.
Background
The existing welding adopts manual welding, the production efficiency is low, and the welding quality is uneven.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an automatic plate welding processing line.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic plate welding processing line comprises two edge conveying mechanisms for conveying materials, a transition conveying mechanism positioned between the edge conveying mechanisms and used for transition materials, a welding robot used for welding the materials, and a carrying mechanism used for carrying the materials to the edge conveying mechanisms; and one end of the edge conveying mechanism, which is close to the transition conveying mechanism, is provided with a positioning mechanism for positioning the material.
Preferably, the edge transfer mechanism comprises two transfer chains for supporting the material, and a drive machine for rotating the transfer chains.
As preferred, the one end that transition transport mechanism was kept away from to transmission chain is equipped with the support, and the rigid coupling has first guide rail on the support, and sliding connection has first slide on the first guide rail, and the driving machine is located first slide, and the support is equipped with the first spring that is used for the tensioning to transmit the chain between drinking first slide, is equipped with the sprocket on the driving machine, sprocket and transmission chain cooperation.
Preferably, the positioning mechanism comprises a baffle plate positioned at one end of the edge conveying mechanism close to the transition conveying mechanism, a first lifting mechanism used for lifting the baffle plate, a push plate positioned between the conveying chains, a pushing mechanism used for driving the push plate to press the material on the baffle plate, a second lifting mechanism used for lifting the push plate, a plurality of guide rollers arranged along the conveying chains and positioned at one side of the conveying chains, and a second push plate positioned at the other side of the conveying chains and used for pushing the material to the guide rollers.
Preferably, the transition conveying mechanism comprises a plurality of rollers for supporting the materials and a rotating mechanism for rotating the rollers.
Preferably, the rollers are driven by a belt, and the rotating mechanism is a rotating machine connected with one of the rollers.
Preferably, the pushing mechanism comprises a second guide rail positioned below the transmission chain, a rack fixedly connected with the second guide rail, a second sliding seat connected with the second guide rail in a sliding manner, and a motor positioned on the second sliding seat and used for driving the second sliding seat; the second lifting mechanism comprises a connecting plate which is positioned above the second sliding seat and connected with the push plate, two rotating rods which are positioned between the connecting plate and the second sliding seat, and a rotating cylinder for rotating the rotating rods; two bull sticks are parallel to each other and length equals, and bull stick one end rotates with the second slide to be connected, and the other end rotates with the connecting plate to be connected, and the rotation cylinder is the slope form, rotates cylinder one end and rotates with the second slide to be connected, and the other end rotates with one of them bull stick to be connected.
Preferably, the lower frame of the transmission chain is provided with a base, two support plates are fixedly connected to the base, guide grooves are formed in the support plates, each guide groove is L-shaped and comprises a vertical groove and a transverse groove, each transverse groove is located at the upper end of the corresponding vertical groove and extends towards the corresponding transition conveying mechanism, a moving shaft is arranged above the base, the cross section of the moving shaft is square, two ends of the moving shaft penetrate through the corresponding guide grooves, and a push plate is fixedly connected with the moving shaft; the second lifting mechanism comprises lifting cylinders positioned on two opposite sides of the base, a supporting plate positioned at the upper end of the lifting cylinder and used for supporting the end part of the movable shaft, a driving cylinder positioned on one side of the base and used for controlling the lifting cylinder to stretch, and a pipe used for connecting the driving cylinder and the lifting cylinder; the driving cylinder is connected with the second push plate; the pushing mechanism comprises two turntables which are rotationally connected to two opposite sides of the base, a rotating shaft for connecting the two turntables, a second guide groove which is positioned on the turntables, a rotating sleeve which is rotationally connected with one of the turntables, a spiral sliding groove which is positioned on the inner wall of the rotating sleeve, a sliding block which is slidably connected in the rotating sleeve, a second spring which is positioned between the sliding block and the turntables and is used for rotating the turntables after being twisted, and a push rod which is fixedly connected with the second push plate; the end of the push rod, far away from the second push plate, is positioned in the rotary sleeve and fixedly connected with a bulge, the bulge is connected in the sliding groove in a sliding manner, one end of a second spring is connected with the rotary table, and the other end of the second spring is connected with the sliding block.
The invention has the beneficial effects that: adopt welding robot welding, the quality is unified and reliable, adopts transport mechanism to carry out the material loading, and machining efficiency is high.
Drawings
FIG. 1 is a schematic view of example 1;
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view of FIG. 1 at B;
FIG. 4 is a schematic view of the handling mechanism;
FIG. 5 is a schematic view of an end of a conveyor chain;
FIG. 6 is a schematic view of a second lift mechanism;
FIG. 7 is a partial schematic view of embodiment 2;
FIG. 8 is a relative schematic view of the turntable and the movable shaft;
FIG. 9 is a partial sectional view in a top view of embodiment 2;
FIG. 10 is a schematic view of the movable shaft 26 moving to the upper end of the vertical slot;
fig. 11 is a schematic view of the movement of the moving shaft 26 to the transition transfer mechanism.
In the figure: the welding robot comprises a material 1, a welding robot 2, a carrying mechanism 3, a transmission chain 4, a roller 5, a rotating machine 6, a baffle 7, a push plate 8, a support 9, a first guide rail 10, a first slide seat 11, a first spring 12, a rack 13, a second guide rail 14, a second slide seat 15, a motor 16, a connecting plate 17, a rotating rod 18, a rotating cylinder 19, a guide roller 20, a second push plate 21, a base 22, a supporting plate 23, a vertical groove 24, a transverse groove 25, a moving shaft 26, a lifting cylinder 27, a supporting plate 28, a driving cylinder 29, a rotating disc 30, a rotating shaft 31, a second guide groove 32, a rotating sleeve 33, a sliding groove 34, a sliding block 35, a second spring 36, a push rod 37, a protrusion 38, a cross beam 39, a moving seat 40, a vertical arm 41 and a suction cup 42.
Detailed Description
The invention is explained in further detail below with reference to the figures and the detailed description:
example 1:
referring to fig. 1 to 6, an automatic plate welding processing line comprises two edge conveying mechanisms for conveying materials 1, a transition conveying mechanism positioned between the edge conveying mechanisms and used for transitioning the materials 1, a welding robot 2 used for welding the materials 1, and a conveying mechanism 3 used for conveying the materials 1 to the edge conveying mechanisms;
and one end of the edge conveying mechanism, which is close to the transition conveying mechanism, is provided with a positioning mechanism for positioning the material 1.
The edge conveying mechanism comprises two conveying chains 4 for supporting the material 1 and a driving machine for rotating the conveying chains 4.
The one end that transition transport mechanism was kept away from to transmission chain 4 is equipped with support 9, and the rigid coupling has first guide rail 10 on the support 9, and sliding connection has first slide 11 on first guide rail 10, and the driving machine is located first slide 11, and support 9 drinks and is equipped with first spring 12 that is used for tensioning transmission chain 4 between first slide 11, is equipped with the sprocket on the driving machine, sprocket and transmission chain 4 cooperation.
The positioning mechanism comprises baffle plates 7 which are positioned at one ends of the edge conveying mechanisms, which are close to the transition conveying mechanism, a first lifting mechanism used for lifting the baffle plates 7, a push plate 8 positioned between the conveying chains 4, a pushing mechanism used for driving the push plate 8 to press the material 1 on the baffle plates 7, a second lifting mechanism used for lifting the push plate 8, a plurality of guide rollers 20 which are positioned at one side of the conveying chains 4 and are arranged along the conveying chains 4, and a second push plate 21 which is positioned at the other side of the conveying chains 4 and is used for pushing the material 1 to the guide rollers 20.
The transition conveying mechanism comprises a plurality of rollers 5 for supporting the materials 1 and a rotating mechanism for rotating the rollers 5.
The rollers 5 are driven by a belt, and the rotating mechanism is a rotating machine 6 connected with one of the rollers 5.
The pushing mechanism comprises a second guide rail 14 positioned below the transmission chain 4, a rack 13 fixedly connected with the second guide rail 14, a second sliding seat 15 connected with the second guide rail 14 in a sliding manner, and a motor 16 positioned on the second sliding seat 15 and used for driving the second sliding seat 15;
the second lifting mechanism comprises a connecting plate 17 which is positioned above the second sliding seat 15 and connected with the push plate 8, two rotating rods 18 which are positioned between the connecting plate 17 and the second sliding seat 15, and a rotating cylinder 19 for rotating the rotating rods 18;
the two rotating rods 18 are parallel to each other and have the same length, one end of each rotating rod 18 is rotatably connected with the second sliding seat 15, the other end of each rotating rod 18 is rotatably connected with the connecting plate 17 of the connecting plate 17, the rotating cylinder 19 is inclined, one end of the rotating cylinder 19 is rotatably connected with the second sliding seat 15, and the other end of the rotating cylinder is rotatably connected with one rotating rod 18.
The carrying mechanism 3 comprises a cross beam 39, a moving seat 40 connected with the cross beam 39 in a sliding manner, a vertical arm 41 connected with the moving seat 40 in a sliding manner, and a suction cup 42 positioned at the lower end of the vertical arm 41 and used for adsorbing the material 1.
Principle of embodiment:
for convenience of description, the two side conveying mechanisms are divided into a first side conveying mechanism and a second side conveying mechanism;
the upper edge of the transmission chain 4 and the upper edge of the roller 5 are positioned on the same horizontal plane;
during welding, the carrying mechanism 3 places the material 1 on the first side conveying mechanism, the conveying chain 4 runs, the material 1 (at the moment, the upper end of the push plate 8 is lower than the height of the conveying chain 4) crosses the push plate 8 to move towards the transition conveying mechanism, when the material 1 is close to the baffle 7, the conveying chain 4 stops moving, then the second push plate 21 moves to press the material 1 on the guide roller 20, then the push plate 8 moves upwards, the upper end of the push plate 8 is higher than the height of the conveying chain 4, then the pushing mechanism runs, the push plate 8 presses the material 1 on the baffle 7, at the moment, the material 1 is positioned, then the welding robot 2 welds the material 1, after welding is completed, the baffle 7 descends (the rotating cylinder 19 shortens to drive the rotating rod 18 to rotate, so that the baffle descends), then the conveying chain 4 continues to move, the material 1 moves to the transition conveying mechanism, the roller 5 moves, move material 1 to second limit transport mechanism over corresponding baffle 7 (this moment, the height that the baffle 7 that second limit transport mechanism corresponds is less than the gyro wheel 5 and goes up the edge), then baffle 7 rises, the second push pedal 21 motion that second limit transport mechanism corresponds, compress tightly material 1 that has passed through a welding on guide roll 20, then push pedal 8 moves, compress tightly material 1 on baffle 7, material 1 is fixed a position at second limit transport mechanism's tip this moment, then welding robot 2 carries out the secondary welding to material 1, after having welded, push pedal 8 descends, then transmission chain 4 moves, material 1 keeps away from transition transport mechanism and carries out the ejection of compact.
Example 2:
referring to fig. 7 to 11, the present embodiment is different from embodiment 1 in that the pushing mechanism and the second lifting mechanism are different, specifically:
the lower frame of the transmission chain 4 is provided with a base 22, two support plates 23 are fixedly connected to the base 22, guide grooves are formed in the support plates 23, each guide groove is L-shaped and comprises a vertical groove 24 and a transverse groove 25, the transverse groove 25 is located at the upper end of the vertical groove 24 and extends towards the transition conveying mechanism, a moving shaft 26 is arranged above the base 22, the cross section of the moving shaft 26 is square, two ends of the moving shaft 26 penetrate through the guide grooves, and the push plate 8 is fixedly connected with the moving shaft 26;
the second lifting mechanism comprises lifting cylinders 27 positioned at two opposite sides of the base 22, a supporting plate 28 positioned at the upper ends of the lifting cylinders 27 and used for supporting the end part of the moving shaft 26, a driving cylinder 29 positioned at one side of the base 22 and used for controlling the extension and contraction of the lifting cylinders 27, and a pipe used for connecting the driving cylinder 29 and the lifting cylinders 27;
the driving cylinder 29 is connected with the second push plate 21;
the pushing mechanism comprises two turntables 30 which are rotatably connected with two opposite sides of the base 22, a rotating shaft 31 for connecting the two turntables 30, a second guide groove 32 positioned on the turntables 30, a rotating sleeve 33 which is rotatably connected with one of the turntables 30, a spiral sliding groove 34 positioned on the inner wall of the rotating sleeve 33, a sliding block 35 which is slidably connected in the rotating sleeve 33, a second spring 36 which is positioned between the sliding block 35 and the turntables 30 and is used for rotating the turntables 30 after being twisted, and a push rod 37 fixedly connected with the second push plate 21;
one end of the push rod 37 far away from the second push plate 21 is positioned in the rotating sleeve 33 and fixedly connected with a bulge 38, the bulge 38 is slidably connected in the sliding groove 34, one end of the second spring 36 is connected with the rotating disc 30, and the other end of the second spring is connected with the sliding block 35.
Principle of embodiment:
in the embodiment, when the material 1 on the first side conveying mechanism is welded and positioned, in the process that the second push plate 21 pushes the material 1 onto the guide roller 20, the second push plate 21 pushes the driving cylinder 29, the driving cylinder 29 and the lifting cylinder 27 both adopt air cylinders, after the driving cylinder 29 is pushed, the air pressure of the lifting cylinder 27 is changed through a pipe, so that the lifting cylinder 27 extends, the moving shaft 26 moves upwards along the vertical groove 24, and the lifting function of the push plate 8 is realized, see fig. 10;
in the process, the push rod 37 moves towards the rotating sleeve 33, the rotating sleeve 33 rotates under the action of the protrusion 38 and the sliding groove 34 (here, the rotating sleeve 33 and the sliding block 35 cannot rotate relatively, the sliding block 35 can only slide along the rotating sleeve 33), at this time, the sliding block 35 and the rotating sleeve 33 rotate synchronously, at the same time, the sliding block 35 moves towards the rotating disc 30 under the action of the push rod 37, at this time, the rotating disc 30 cannot rotate because the moving shaft 26 is located in the vertical groove 24, so the second spring 36 is twisted, the second guide groove 32 is located at the upper side of the center of the rotating disc 30, the second guide groove 32 is in a vertical state and is located on the diameter of the rotating disc 30, the vertical groove 24 is also located on the diameter of the rotating disc 30, the center of the rotating disc 30 is located below the vertical groove 24, when the moving shaft 26 moves to the upper end of the vertical groove 24 under the action of the lifting cylinder 27, at this time, the rotating disc 30 is under the action of the second spring 36, when the movable shaft 26 rotates, the movable shaft moves to the transition conveying mechanism under the action of the turntable 30 to realize the function of a pushing mechanism, and the function is shown in fig. 11;
when the second push plate 21 retracts, the driving cylinder 29 is extended, the air pressure in the lifting cylinder 27 is changed, the supporting plate 28 and the moving shaft 26 are separated, the downward movement is carried out, the rotating sleeve 33 and the sliding block 35 rotate under the action of the protrusion 38 and the sliding groove 34, the rotating disc 30 rotates under the action of the second spring 36, the moving shaft 26 returns to the upper end of the vertical arm 41, then the moving shaft 26 moves downward under the action of gravity, and the push plate 8 moves downward.
Claims (8)
1. The automatic plate welding processing line is characterized by comprising two edge conveying mechanisms for conveying materials, a transition conveying mechanism positioned between the edge conveying mechanisms and used for transition materials, a welding robot used for welding the materials and a conveying mechanism used for conveying the materials to the edge conveying mechanisms;
and one end of the edge conveying mechanism, which is close to the transition conveying mechanism, is provided with a positioning mechanism for positioning the material.
2. The automated panel welding line of claim 1, wherein the edge transfer mechanism includes two conveyor chains for supporting the material, and a drive machine for rotating the conveyor chains.
3. The automated plate welding line according to claim 2, wherein a support is disposed at an end of the conveying chain away from the transition conveying mechanism, a first guide rail is fixedly connected to the support, a first slide is slidably connected to the first guide rail, the driving machine is disposed on the first slide, a first spring for tensioning the conveying chain is disposed between the support and the first slide, and a chain wheel is disposed on the driving machine and is engaged with the conveying chain.
4. The automated board welding line according to claim 2, wherein the positioning mechanism includes a baffle plate located at one end of the edge conveyor mechanism near the transition conveyor mechanism, a first lifting mechanism for lifting the baffle plate, a push plate located between the conveyor chains, a pushing mechanism for driving the push plate to press the material against the baffle plate, a second lifting mechanism for lifting the push plate, a plurality of guide rollers located along the conveyor chains at one side of the conveyor chains, and a second push plate located at the other side of the conveyor chains for pushing the material against the guide rollers.
5. The automated panel welding process line of claim 1, wherein the transition conveyor comprises a plurality of rollers for supporting the material, and a rotation mechanism for rotating the rollers.
6. The automated panel welding line of claim 5, wherein the rollers are driven by a belt, and the rotation mechanism is a rotary motor coupled to one of the rollers.
7. The automated board welding line according to claim 4, wherein the pushing mechanism comprises a second guide rail located below the conveying chain, a rack fixedly connected with the second guide rail, a second slide slidably connected with the second guide rail, and a motor located on the second slide for driving the second slide;
the second lifting mechanism comprises a connecting plate which is positioned above the second sliding seat and connected with the push plate, two rotating rods which are positioned between the connecting plate and the second sliding seat, and a rotating cylinder for rotating the rotating rods;
two bull sticks are parallel to each other and length equals, and bull stick one end rotates with the second slide to be connected, and the other end rotates with the connecting plate to be connected, and the rotation cylinder is the slope form, and rotation cylinder one end rotates with the second slide to be connected, and the other end rotates with one of them bull stick to be connected.
8. The automatic plate welding line according to claim 4, wherein the lower frame of the transmission chain is provided with a base, two support plates are fixedly connected to the base, guide grooves are formed in the support plates, each guide groove is L-shaped and comprises a vertical groove and a transverse groove, the transverse groove is located at the upper end of the vertical groove and extends towards the transition conveying mechanism, a moving shaft is arranged above the base, the cross section of the moving shaft is square, two ends of the moving shaft penetrate through the guide grooves, and the push plate is fixedly connected with the moving shaft;
the second lifting mechanism comprises lifting cylinders positioned on two opposite sides of the base, a supporting plate positioned at the upper end of the lifting cylinder and used for supporting the end part of the movable shaft, a driving cylinder positioned on one side of the base and used for controlling the lifting cylinder to stretch, and a pipe used for connecting the driving cylinder and the lifting cylinder;
the driving cylinder is connected with the second push plate;
the pushing mechanism comprises two turntables which are rotationally connected to two opposite sides of the base, a rotating shaft for connecting the two turntables, a second guide groove which is positioned on the turntables, a rotating sleeve which is rotationally connected with one of the turntables, a spiral sliding groove which is positioned on the inner wall of the rotating sleeve, a sliding block which is slidably connected in the rotating sleeve, a second spring which is positioned between the sliding block and the turntables and is used for rotating the turntables after being twisted, and a push rod which is fixedly connected with the second push plate;
the end of the push rod, far away from the second push plate, is positioned in the rotary sleeve and fixedly connected with a bulge, the bulge is connected in the sliding groove in a sliding manner, one end of the second spring is connected with the rotary table, and the other end of the second spring is connected with the sliding block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122485496.4U CN216503052U (en) | 2021-10-14 | 2021-10-14 | Automatic plate welding processing line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122485496.4U CN216503052U (en) | 2021-10-14 | 2021-10-14 | Automatic plate welding processing line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216503052U true CN216503052U (en) | 2022-05-13 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122485496.4U Active CN216503052U (en) | 2021-10-14 | 2021-10-14 | Automatic plate welding processing line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216503052U (en) |
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2021
- 2021-10-14 CN CN202122485496.4U patent/CN216503052U/en active Active
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